Drilling device for air diffuser of railway vehicle

By designing a rail vehicle diffuser drilling device that uses self-positioning rotation of worm and worm gear, the problems of slow drilling speed, low accuracy and poor safety in traditional devices are solved, and efficient and automated diffuser holes are realized, ensuring the safety and comfort of rail vehicles.

CN222569958UActive Publication Date: 2025-03-07WUHAN YUJIAN FUTURE ELECTRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202420456184.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2025-03-07
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

Traditional diffuser drilling devices have problems such as slow drilling speed, low accuracy and poor safety, which affects the comfort and safety of rail vehicles.

Method used

A drilling device for diffuser in rail vehicles is designed, using a worm to drive the worm gear for self-positioning rotation, and the clamping rod is controlled through the toggle hole to achieve synchronous clamping of the diffuser, and through the difference between the groove wheel and the disc, the automatic rotation of the diffuser and the drilling position alignment is achieved.

Benefits of technology

It improves drilling efficiency and quality, enhances the degree of automation of diffuser openings, and ensures the operation safety of rail vehicles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a railway vehicle air diffuser drilling device which comprises a bottom plate, a rotating disc, a mounting groove, clamping rods, a sliding block, a sliding hole, a limiting structure, a worm gear, a shifting hole, a drilling machine and a time difference rotating structure, the rotating disc is arranged on the upper side of the bottom plate, the mounting groove is formed in the upper side of the rotating disc, the clamping rods are arranged on the front side and the rear side of the interior of the mounting groove, and the sliding block is arranged in the sliding hole. Sliding blocks are arranged at the lower ends of the clamping rods, sliding holes used in cooperation with the sliding blocks are formed in the bottom ends of the interiors of the mounting grooves, limiting structures are arranged between the sliding blocks and the sliding holes, a worm gear is arranged on the upper side of the rotating disc, shifting holes used in cooperation with the clamping rods are formed in the upper side of the worm gear, and a drilling machine is arranged above the worm gear. Compared with the prior art, the automatic drilling machine has the advantages of being high in drilling efficiency and more automatic.
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Description

Technical Field

[0001] The utility model relates to the technical field of drilling holes for rail vehicle diffusers, in particular to a drilling hole device for rail vehicle diffusers. Background Art

[0002] With the rapid development of my country's rail transit industry, the operating speed and density of rail vehicles are increasing. As an important component of the rail vehicle air conditioning system, the performance of the diffuser directly affects the heat dissipation effect of the air conditioning system. The traditional diffuser drilling device has problems such as slow drilling speed, low precision, and poor safety, which seriously affects the comfort and safety of rail vehicles. Therefore, it is necessary to study a new type of rail vehicle diffuser drilling device to improve the drilling efficiency and quality and ensure the safe operation of rail vehicles. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a drilling device for a diffuser of a rail vehicle.

[0004] In order to solve the above technical problems, the technical solution provided by the utility model is a drilling device for a diffuser of a rail vehicle, comprising a bottom plate, a turntable is rotatably connected to the upper side of the bottom plate, a mounting groove is provided on the upper side of the turntable, a clamping rod is provided on the front and rear sides and both sides of the mounting groove, a slider is fixedly connected to the lower end of the clamping rod, a sliding hole for matching the slider is provided on the front and rear sides and both sides of the bottom end of the mounting groove, a limited position structure is provided between the slider and the sliding hole, a worm gear is rotatably connected to the upper side of the outer side of the turntable, a plurality of evenly distributed toggle holes for matching the clamping rod are provided on the upper side of the worm gear, a baffle is fixedly connected to the front and rear sides of one side of the upper end of the turntable, a worm for matching the worm gear is provided between the baffles, a top plate is provided above the bottom plate, a support rod is fixedly connected to the front and rear sides and both sides of the upper side of the bottom plate, a mounting hole is provided on the upper side of the top plate, a moving block is provided inside the mounting hole, a lifting cylinder is fixedly connected to the lower side of the moving block, a drilling rig is fixedly connected to the lower end of the lifting cylinder, and a time-delayed rotation structure is provided between the turntable and the bottom plate.

[0005] As an improvement, the limiting structure includes limiting blocks fixedly connected to both sides of the sliding block, and limiting grooves for cooperating with the limiting blocks are provided on both sides of the sliding hole.

[0006] As an improvement, the two ends of the worm are rotatably connected to the side of the baffle plate that is close to each other, the front side of the baffle plate is rotatably connected to an adjusting head used in conjunction with the worm, and the upper ends of the support rods are fixedly connected to the lower side of the top plate.

[0007] As an improvement, a screw rod is arranged inside the mounting hole, the movable block is threadedly connected to the screw rod, a servo motor used in conjunction with the screw rod is fixedly connected to the outer rear side of the top plate, and foot supports are fixedly connected to the front, back and both sides of the lower side of the bottom plate.

[0008] As an improvement, the differential rotation structure includes a groove wheel rotatably connected to the lower side of the base plate for use in conjunction with the turntable, a disc rotatably connected to the rear side of the lower end of the base plate for use in conjunction with the groove wheel, a toggle rod fixedly connected to the upper edge of the disc for use in conjunction with the groove wheel, and a drive motor fixedly connected to the rear side of the lower end of the base plate for use in conjunction with the disc.

[0009] Compared with the prior art, the advantages of the utility model are as follows: 1. The utility model uses a worm to drive the worm wheel to rotate in a self-positioning manner, and controls the clamping rod by toggling the hole, so that the clamping rod can move synchronously towards or away from each other to clamp diffusers of different gears, making it convenient for the drill to open holes in the diffuser.

[0010] 2. The utility model installs a groove wheel on the lower side of the bottom plate, and uses the toggle rod on the disc to toggle the groove wheel to realize the rotation of the diffuser, which can automatically align the drill bit of the drilling rig with the position where the hole needs to be opened, making the operation more convenient and the automation degree higher, thereby improving the efficiency of opening the hole in the diffuser. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 The utility model is a three-dimensional drilling device for a rail vehicle diffuser. Figure 1 .

[0012] Figure 2 The utility model is a three-dimensional drilling device for a rail vehicle diffuser. Figure 2 .

[0013] Figure 3 It is a right side cross-sectional view of a rail vehicle diffuser drilling device of the utility model.

[0014] Figure 4 The utility model is a front cross-sectional view of a rail vehicle diffuser drilling device.

[0015] Figure 5 It is an enlarged view of A of a rail vehicle diffuser drilling device of the utility model.

[0016] Figure 6 The utility model is a bottom view of a drilling device for a diffuser of a rail vehicle.

[0017] As shown in the figure: 1. Base plate; 2. Turntable; 3. Mounting slot; 4. Clamping rod; 5. Slider; 6. Sliding hole; 7. Limiting structure; 8. Worm gear; 9. Toggle hole; 10. Baffle; 11. Worm; 12. Top plate; 13. Support rod; 14. Mounting hole; 15. Moving block; 16. Lifting cylinder; 17. Drilling rig; 18. Differential rotation structure; 19. Limiting block; 20. Limiting slot; 21. Adjusting head; 22. Screw; 23. Servo motor; 24. Foot support; 25. Grooved wheel; 26. Disc; 27. Toggle rod; 28. Driving motor. DETAILED DESCRIPTION

[0018] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0019] like Figure 1-6 As shown, the utility model is provided with a square bottom plate 1, and a circular turntable 2 is rotatably connected to the upper side of the bottom plate 1. The connection between the turntable 2 and the bottom plate 1 has a certain damping feeling, which can stop the rotating turntable 2 in time. A circular mounting groove 3 is provided on the upper side of the turntable 2. Vertical clamping rods 4 are provided on the front, back and both sides of the mounting groove 3. A slider 5 is installed at the lower end of each clamping rod 4. Sliding holes 6 for matching with the slider 5 are provided on the front, back and both sides of the bottom end of the mounting groove 3. The slider 5 is inside the sliding hole 6, and the outer side of the turntable 2 There is a worm gear 8 on the upper side, which is rotatably connected to the upper side of the outer side of the turntable 2. Four evenly distributed toggle holes 9 are provided on the upper side of the worm gear 8. Baffles 10 are installed on the front and rear of one side of the upper end of the turntable 2. A worm 11 is arranged between the baffles 10. The two ends of the worm 11 are rotatably connected to the sides of the baffles 10 that are close to each other. An adjusting head 21 for controlling the rotation of the worm 11 is installed on the front side of the outer side of the baffle 10. The worm 11 can drive the worm wheel 8 to rotate, but the worm wheel 8 cannot drive the worm 11 to rotate in turn, which is a unidirectional rotation characteristic.

[0020] To realize the self-positioning function of the rotation of the worm gear 8 and to position the clamping rod 4, a square top plate 12 is arranged above the bottom plate 1, and support rods 13 are installed on the front, back and both sides of the upper end of the bottom plate 1, and the top plate 12 is supported by the support rods 13, and a strip-shaped mounting hole 14 is opened in the middle position of the upper side of the top plate 12, and a moving block 15 that can slide back and forth inside the mounting hole 14 is arranged inside the mounting hole 14, and a screw rod 22 is arranged inside the mounting hole 14, and the two ends of the screw rod 22 are respectively connected to the front and back sides of the mounting hole 14 for rotation, and the moving block 15 is threadedly connected to the screw rod 22, and the moving block 15 can be driven to move back and forth inside the mounting hole 14 by the rotation of the screw rod 22, and a servo motor 23 for controlling the rotation of the screw rod 22 is installed on the rear side of the outside of the top plate 12, and a lifting cylinder 16 is installed on the lower side of the moving block 15, and a drilling rig 17 for drilling holes for the diffuser is installed at the lower end of the lifting cylinder 16.

[0021] The utility model installs limit blocks 19 on both sides of the slider 5, and both sides of the sliding hole 6 are provided with limit grooves 20 that cooperate with the limit blocks 19 to slide, so as to ensure that the clamping rod 4 can be in a vertical state when moving. The slider 5 can only move synchronously close to or away from the sliding hole 6 along the limit grooves 20 through the limit blocks 19, forming a limit structure 7. The front and back and both sides of the lower side of the bottom plate 1 are equipped with foot supports 24, and a groove wheel 25 for driving the turntable 2 to rotate is installed on the lower side of the bottom plate 1. The specific number of grooves of the groove wheel 25 can be adjusted according to the number of holes to be drilled. The bottom plate 1 is rotatably connected to a disc 26 at the rear side of the lower end, and a toggle rod 27 for toggling the groove wheel 25 is installed at the edge of the upper side of the disc 26. Through the rotation of the disc 26, the toggle rod 27 extends into the groove of the groove wheel 25. As the disc 26 rotates, the toggle rod 27 toggles the groove wheel 25. For example, the figure shows a four-groove groove wheel. The disc 26 rotates one circle and the groove wheel 25 rotates a quarter circle, which is convenient for the drill rig 17 to intermittently drill four holes in the diffuser. A driving motor 28 for driving the disc 26 to rotate is installed at the rear side of the lower end of the bottom plate 1, forming a time-differential rotation structure 18.

[0022] During the specific implementation of the utility model, the diffuser to be drilled is first placed on the upper surface of the worm wheel 8, the worm 11 is controlled to rotate by the adjusting head 21, the clamping rod 4 is adjusted by the toggle hole 9, the diffuser to be drilled is clamped by the clamping rod 4, the servo motor 23 is started, the moving block 15 is adjusted to move forward and backward, and the position of the drilling machine 17 is adjusted. After the adjustment, the turntable 2 is toggled to align the drill bit at the lower end of the drilling machine 17 with the initial position to be drilled on the diffuser, the drilling machine 17 is started, and the lifting cylinder 16 is controlled to extend, the drilling machine 17 moves downward, and the surface of the diffuser is drilled. After the drilling is completed, the cylinder drives the drilling machine 17 to move upward again, and the disc 26 drives the groove wheel 25 to rotate at this time, and the next drilling position of the diffuser is aligned with the drilling machine 17, and the lifting cylinder 16 drives the drilling machine 17 to move downward again. In this way, the reciprocating frequency of the lifting cylinder 16 extension and the speed of the disc 26 rotation can be set by the PLC program to realize automatic drilling.

[0023] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A drilling device for a rail vehicle diffuser, comprising a base plate (1), characterized in that: A turntable (2) is rotatably connected to the upper side of the bottom plate (1), a mounting groove (3) is provided on the upper side of the turntable (2), a clamping rod (4) is provided inside the mounting groove (3) on both the front and rear sides, a slider (5) is fixedly connected to the lower end of the clamping rod (4), a sliding hole (6) for cooperating with the slider (5) is provided on both the front and rear sides of the bottom end of the mounting groove (3), a limiting structure (7) is provided between the slider (5) and the sliding hole (6), a worm gear (8) is rotatably connected to the upper side of the outer side of the turntable (2), a plurality of evenly distributed shifting holes (9) for cooperating with the clamping rod (4) are provided on the upper side of the worm gear (8), and the turntable (2) A baffle (10) is fixedly connected to the front and rear of one side of the upper end, a worm (11) used in conjunction with the worm wheel (8) is arranged between the baffles (10), a top plate (12) is arranged above the bottom plate (1), support rods (13) are fixedly connected to the front and rear sides of the upper side of the bottom plate (1), a mounting hole (14) is opened on the upper side of the top plate (12), a moving block (15) is arranged inside the mounting hole (14), a lifting cylinder (16) is fixedly connected to the lower side of the moving block (15), a drilling machine (17) is fixedly connected to the lower end of the lifting cylinder (16), and a time-delayed rotation structure (18) is arranged between the turntable (2) and the bottom plate (1).

2. A rail vehicle diffuser drilling device according to claim 1, characterized in that: The limiting structure (7) comprises limiting blocks (19) fixedly connected to both sides of the slider (5), and limiting grooves (20) for cooperating with the limiting blocks (19) are provided on both sides of the interior of the sliding hole (6).

3. A rail vehicle diffuser drilling device according to claim 1, characterized in that: The two ends of the worm (11) are respectively rotatably connected to the side of the baffle (10) close to each other, and the front side of the baffle (10) is rotatably connected to an adjusting head (21) used in conjunction with the worm (11), and the upper ends of the support rods (13) are fixedly connected to the lower side of the top plate (12).

4. A rail vehicle diffuser drilling device according to claim 1, characterized in that: A screw rod (22) is arranged inside the mounting hole (14), the moving block (15) is threadedly connected to the screw rod (22), a servo motor (23) used in conjunction with the screw rod (22) is fixedly connected to the rear side of the outside of the top plate (12), and foot supports (24) are fixedly connected to the front, back and both sides of the lower side of the bottom plate (1).

5. A rail vehicle diffuser drilling device according to claim 1, characterized in that: The time-difference rotation structure (18) comprises a groove wheel (25) rotatably connected to the lower side of the base plate (1) for use with the rotating disk (2); a disc (26) rotatably connected to the rear side of the lower end of the base plate (1) for use with the groove wheel (25); a toggle rod (27) for use with the groove wheel (25) is fixedly connected to the upper edge of the disc (26); and a driving motor (28) for use with the disc (26) is fixedly connected to the rear side of the lower end of the base plate (1).