H-shaped steel weld bead polishing and derusting device

By designing adaptive grinding components and cleaning components in the H-shaped steel bead polishing rust remover, the problem of uneven grinding in the prior art is solved, and a more efficient steel grinding and a cleaner working environment is achieved.

CN222570297UActive Publication Date: 2025-03-07TIANJIN KANGBO LIGHT STEEL MFG CO LTD
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Patent Information

Application Number
CN202420251357.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-03-07
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The existing H-shaped steel bead polishing and rust remover cannot adaptively adjust the spacing and pressure between the grinding device and the weld, resulting in uneven grinding quality in thicker welds.

Method used

An H-shaped steel bead polishing rust remover including a grinding assembly and a cleaning assembly is designed. The thickness of the weld by adaptively detecting the distance and pressure between the grinding wheel and the weld by the grinding assembly, and the waste chips are cleaned by the cleaning assembly.

Benefits of technology

It improves the grinding uniformity at thicker welds, improves the grinding quality of steel, reduces the pollution of waste chips to the environment, and improves the cleaning performance of the device.

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Abstract

The utility model discloses an H-shaped steel weld bead polishing derusting device which comprises a bottom plate, a feeding mechanism arranged above the bottom plate and a polishing mechanism located above the feeding mechanism. The device has the beneficial effects that the thickness of a steel welding seam is detected in a self-adaptive mode through a grinding wheel in the grinding assembly, the distance between the grinding wheel and the welding seam is adjusted in a self-adaptive mode through the thickness of the welding seam, then the pressure between the grinding wheel and the welding seam is adjusted, and therefore the grinding uniformity of the thick welding seam is improved; and the steel grinding quality is improved, waste chips generated after grinding are cleaned through the cleaning assembly, pollution of the waste chips to the surrounding environment is reduced, and the cleaning performance of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of H-beam processing, in particular to a polishing and rust removing device for H-beam welds. Background Art

[0002] H-beam weld polishing and rust removal device is a device specially used for polishing and rust removal of H-beam welds. This device is mainly used to improve the smoothness of the welding surface, remove oxides, rust and other surface defects generated during the welding process, thereby improving the quality and appearance of H-beam.

[0003] By comparing with patent announcement number CN218341750U, an H-beam weld polishing and rust removal device, in this scheme, when this device is grinding the steel weld, the thickness of the weld may be uneven, and thus this device cannot adaptively adjust the distance between the grinding device and the weld, and cannot adaptively adjust the pressure between the weld, which may reduce the grinding quality of the thicker weld, and may cause uneven grinding, thereby reducing the grinding quality and having certain limitations. Utility Model Content

[0004] The purpose of the utility model is to provide an H-beam weld polishing and rust removal device in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] An H-beam weld polishing and rust removal device comprises a bottom plate, a feeding mechanism is arranged above the bottom plate, and a polishing mechanism is arranged above the feeding mechanism;

[0007] The polishing mechanism includes a grinding component for grinding the weld of the steel material and a cleaning component for cleaning the waste chips after grinding;

[0008] The grinding assembly includes a fixed frame movably arranged above the base plate, a lower pressure plate is slidably arranged inside the fixed frame, a connecting frame is fixedly arranged below the lower pressure plate, grinding wheels are arranged on both sides below the connecting frame, the grinding wheels are rotatably connected to the connecting frame, and adjustment components are arranged on both sides of the lower pressure plate. The adjustment components are used to adjust the distance between the grinding wheel and the steel weld, so as to adjust the grinding pressure of the grinding wheel on the weld.

[0009] Preferably: the adjusting component includes a second oil chamber arranged on the inner walls on both sides of the fixed frame, a first oil chamber is arranged below the second oil chamber, a connecting hole is opened between the first oil chamber and the second oil chamber, a top block is slidably installed inside the second oil chamber, a sliding seal is formed between the top block and the second oil chamber, the top block is connected to the inner wall of the second oil chamber by a spring, the lower end of the top block is pointed, a push rod is slidably installed inside the first oil chamber, a sliding seal is formed between the push rod and the first oil chamber, the side of the lower pressure plate close to the top block is inclined, the top block and the lower pressure plate are slidably matched, the lower pressure plate is connected to the outer wall of the first oil chamber by a spring, and the push rod is fixedly connected to the lower pressure plate.

[0010] Preferably, the cleaning assembly comprises an air pump arranged at the front side of the fixed frame, two air blowing pipes are arranged at the lower end of the air pump and are arranged in an inclined direction, and a waste trough is arranged at the rear side of the bottom plate.

[0011] Preferably: the feeding mechanism comprises a feeding seat arranged above the bottom plate, limit plates are arranged on both sides above the feeding seat, the limit plates and the feeding seat are connected by springs, and a plurality of feeding rollers are rotatably installed above the feeding seat.

[0012] Preferably: a second motor is arranged inside the connecting frame, and bevel gears are fixedly arranged at the output end of the second motor and at one end of the grinding wheels on both sides close to each other, and are meshed with each other.

[0013] Preferably: the front side of the limiting plate is arc-shaped, a plurality of rollers are rotatably mounted on the side wall of the limiting plate, a third motor is arranged on one side of the feeding seat, and the plurality of feeding rollers are driven by belts.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] By providing a grinding component and a cleaning component, the thickness of the steel weld is adaptively detected by the grinding wheel in the grinding component, and the distance between the grinding wheel and the weld is adaptively adjusted according to the thickness of the weld, thereby adjusting the pressure between the grinding wheel and the weld, thereby improving the grinding uniformity of thicker welds and improving the grinding quality of steel. The cleaning component is then used to clean the waste chips after grinding, thereby reducing the pollution of the surrounding environment caused by the waste chips and improving the cleaning performance of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0017] Figure 1It is a spatial stereogram of an H-beam weld polishing and rust removal device described in the utility model;

[0018] Figure 2 It is a structural schematic diagram of a feeding mechanism of an H-beam weld polishing and rust removal device described in the utility model;

[0019] Figure 3 It is a structural schematic diagram of a polishing mechanism of an H-beam weld polishing and rust removal device described in the utility model;

[0020] Figure 4 It is a structural cross-sectional view of the interior of a slider of an H-beam weld polishing and rust removal device described in the utility model;

[0021] Figure 5 It is a structural schematic diagram of a grinding assembly of an H-beam weld polishing and rust removal device described in the utility model;

[0022] Figure 6 The utility model discloses a structural cross-sectional view of the interior of a grinding assembly of an H-shaped steel weld bead polishing and rust removal device.

[0023] The following are the descriptions of the reference numerals:

[0024] 100, bottom plate; 200, polishing mechanism; 201, threaded rod; 202, first motor; 203, lifting frame; 204, first cylinder; 205, fixing frame; 206, air pump; 207, lower pressure plate; 208, first oil chamber; 209, second oil chamber; 210, top block; 211, top rod; 212, connecting frame; 213, second motor; 214, grinding wheel; 215, bevel gear; 216, waste trough; 300, feeding mechanism; 301, feeding seat; 302, limit plate; 303, roller; 304, feeding roller; 305, third motor. DETAILED DESCRIPTION

[0025] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0027] The utility model is further described below in conjunction with the accompanying drawings:

[0028] like Figure 1-Figure 6 As shown, an H-beam weld polishing and rust removal device comprises a bottom plate 100, a feeding mechanism 300 for feeding steel, the feeding mechanism 300 is located above the bottom plate 100, and also comprises a polishing mechanism 200 for grinding the steel weld, the polishing mechanism 200 is located above the feeding mechanism 300;

[0029] In this embodiment: the feeding mechanism 300 includes a feeding seat 301, a limit plate 302, a roller 303, a feeding roller 304, and a third motor 305. The feeding seat 301 is arranged above the bottom plate 100, and limit plates 302 are arranged on both sides above the feeding seat 301. The limit plates 302 are slidably connected to the feeding seat 301, and the limit plates 302 and the feeding seat 301 are connected by springs. The front side of the limit plate 302 is arc-shaped, and a plurality of rollers 303 are rotatably installed on the side wall of the limit plate 302. A plurality of feeding rollers 304 are rotatably installed above the feeding seat 301, and a third motor 305 is arranged on one side of the feeding seat 301. The plurality of feeding rollers 304 are driven by belts, and the kinetic energy of the third motor 305 drives the plurality of feeding rollers 304 to rotate, and then the rotation of the plurality of rollers 303 is used to transport the polished steel to the rear side for feeding, thereby improving the mobility of the device;

[0030] In this embodiment: the polishing mechanism 200 includes a threaded rod 201, a first motor 202, a lifting frame 203, a first cylinder 204, a fixed frame 205, an air pump 206, a lower pressure plate 207, a first oil chamber 208, a second oil chamber 209, a top block 210, a top rod 211, a connecting frame 212, a second motor 213, a grinding wheel 214, a bevel gear 215, and a waste trough 216. Slide rails are arranged on both sides above the bottom plate 100. The threaded rod 201 is rotatably installed inside the slide rail on one side, and the slide rod is fixedly arranged inside the slide rail on the other side. The first motor 202 is arranged on the front side of the slide rail, and a slider is slidably installed inside the slide rail, and the lifting frame 203 is slidably installed inside the slider. A first cylinder 204 is provided between the lifting frame 203 and the slider, a fixed frame 205 is fixedly provided above the lifting frame 203, second oil chambers 209 are provided on the inner walls of both sides of the fixed frame 205, a first oil chamber 208 is provided below the second oil chamber 209, a connecting hole is provided between the first oil chamber 208 and the second oil chamber 209, a top block 210 is slidably installed inside the second oil chamber 209, a sliding seal is provided between the top block 210 and the second oil chamber 209, the top block 210 is connected to the inner wall of the second oil chamber 209 by a spring, the lower end of the top block 210 is pointed, a top rod 211 is slidably installed inside the first oil chamber 208, and a connecting hole is provided between the top rod 211 and the first oil chamber 208 Sliding seal, a lower pressure plate 207 is arranged between the first oil chambers 208 on both sides, the lower pressure plate 207 is inclined on one side close to the top block 210, the top block 210 and the lower pressure plate 207 are slidably matched, the lower pressure plate 207 is connected to the outer wall of the first oil chamber 208 by a spring, the top rod 211 is fixedly connected to the lower pressure plate 207, a connecting frame 212 is fixedly arranged below the lower pressure plate 207, grinding wheels 214 are arranged on both sides below the connecting frame 212, the grinding wheels 214 are rotatably connected to the connecting frame 212, a second motor 213 is arranged inside the connecting frame 212, and a bevel gear 215 is fixedly arranged at the output end of the second motor 213 and the end close to the grinding wheels 214 on both sides. And they are meshed with each other, an air pump 206 is arranged on the front side of the fixed frame 205, and two blowing pipes are arranged at the lower end of the air pump 206, and are arranged in an inclined direction, and a waste groove 216 is arranged on the rear side of the feeding seat 301, and the thickness of the steel weld is adaptively detected by the grinding wheel 214 in the grinding assembly, and the distance between the grinding wheel 214 and the weld is adaptively adjusted according to the thickness of the weld, and then the pressure between the grinding wheel 214 and the weld is adjusted, thereby improving the grinding uniformity of the thicker weld and the grinding quality of the steel, and then the waste chips after grinding are cleaned by the cleaning assembly, which reduces the pollution of the surrounding environment caused by the waste chips and improves the cleaning performance of the device.

[0031] Working principle: First, the steel to be processed is placed on the feeding seat 301, and the limit plates 302 on both sides are squeezed so that the steel is clamped in the middle by the limit plates 302 on both sides, and the steel is fixed and limited. Then, the kinetic energy of the first motor 202 drives the threaded rod 201 to rotate, and the sliders on both sides are driven to move. Then, the lifting frame 203 is pushed up and down by the first cylinder 204, and the position of the grinding wheel 214 under the lifting frame 203 is adjusted, so that the grinding wheels 214 on both sides are moved to the welds on both sides of the H steel, and the second motor 21 3 kinetic energy, using multiple bevel gears 215 to mesh, thereby driving the grinding wheels 214 on both sides to rotate and grind the weld. When encountering a thicker weld, the thicker weld will push up the grinding wheels 214 on both sides, driving the connecting frame 212 to push up, thereby driving the push rods 211 on both sides to move upward in the first oil chamber 208, and then pushing the internal hydraulic oil into the second oil chamber 209, thereby driving the push blocks 210 on both sides to move toward each other, and the tip of the lower end of the push block 210 and the inclined surfaces on both sides of the lower pressure plate 207 are engaged. The top block 210 is slidably matched, so that the top block 210 presses the lower pressure plate 207 downward, so that the lower pressure plate 207 forms a tendency to move downward, forming a certain reaction force, thereby driving the two grinding wheels 214 under the connecting frame 212 to move downward, thereby increasing the friction between the welding seam and the pressure between them, thereby increasing the grinding force at the thicker part of the welding seam, thereby adjusting the distance between the grinding wheel 214 and the welding seam adaptively according to the thickness of the welding seam, and then adjusting the pressure between the grinding wheel 214 and the welding seam, thereby improving the grinding uniformity of the thicker welding seam. The uniformity is improved, and the grinding quality of the steel is improved. During grinding, air is blown through the two blowing pipes on the air pump 206, and the waste chips generated by the grinding are blown to the rear side along the surface of the H-shaped steel, so that they fall into the waste trough 216 for collection, thereby reducing the pollution of the surrounding environment caused by the waste chips and improving the cleaning performance of the device. After grinding, the kinetic energy of the third motor 305 drives the multiple feeding rollers 304 to rotate, and then the rotation of the multiple rollers 303 is used to transport the grinded steel to the rear side for feeding, thereby completing the grinding operation of the weld of the H-shaped steel.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An H-beam weld polishing and rust removal device, comprising a bottom plate, a feeding mechanism is arranged above the bottom plate, and is characterized in that: It also includes a polishing mechanism, which is located above the feeding mechanism; The polishing mechanism includes a grinding component for grinding the weld of the steel material and a cleaning component for cleaning the waste chips after grinding; The grinding assembly includes a fixed frame movably arranged above the base plate, a lower pressure plate is slidably arranged inside the fixed frame, a connecting frame is fixedly arranged below the lower pressure plate, grinding wheels are arranged on both sides below the connecting frame, the grinding wheels are rotatably connected to the connecting frame, and adjustment components are arranged on both sides of the lower pressure plate, and the adjustment components are used to adjust the distance between the grinding wheel and the steel weld, so as to adjust the grinding pressure of the grinding wheel on the weld.

2. The H-beam weld polishing and rust removal device according to claim 1, characterized in that: The adjusting assembly includes a second oil chamber arranged on the inner walls on both sides of the fixed frame, a first oil chamber is arranged below the second oil chamber, a connecting hole is opened between the first oil chamber and the second oil chamber, a top block is slidably installed inside the second oil chamber, a sliding seal is formed between the top block and the second oil chamber, the top block is connected to the inner wall of the second oil chamber by a spring, the lower end of the top block is pointed, a push rod is slidably installed inside the first oil chamber, a sliding seal is formed between the push rod and the first oil chamber, the side of the lower pressure plate close to the top block is inclined, the top block and the lower pressure plate are slidably matched, the lower pressure plate is connected to the outer side wall of the first oil chamber by a spring, and the push rod is fixedly connected to the lower pressure plate.

3. The H-beam weld polishing and rust removal device according to claim 2, characterized in that: The cleaning assembly comprises an air pump arranged at the front side of the fixing frame, two air blowing pipes are arranged at the lower end of the air pump and are arranged in an inclined direction, and a waste trough is arranged at the rear side of the bottom plate.

4. The H-beam weld polishing and rust removal device according to claim 3, characterized in that: The feeding mechanism includes a feeding seat arranged above the bottom plate, and limit plates are arranged on both sides above the feeding seat. The limit plates are connected to the feeding seat through springs, and a plurality of feeding rollers are rotatably installed above the feeding seat.

5. The H-beam weld polishing and rust removal device according to claim 4, characterized in that: A second motor is arranged inside the connecting frame, and bevel gears are fixedly arranged on the output end of the second motor and the ends of the grinding wheels on both sides close to each other, and the gears are meshed with each other.

6. The H-beam weld polishing and rust removal device according to claim 5, characterized in that: The front side of the limit plate is arc-shaped, and a plurality of rollers are rotatably mounted on the side wall of the limit plate. A third motor is arranged on one side of the feeding seat, and the plurality of feeding rollers are driven by belts.

Citation Information

Patent Citations

  • H-shaped steel weld bead polishing and derusting device

    CN218341750U