Material head removing and punching device for plastic part production

By designing a punching device for the production of plastic parts, and using transmission components and pulling components to realize automatic collection of waste, the problems of waste accumulation and increased working strength in the prior art are solved, and production efficiency is improved.

CN222570883UActive Publication Date: 2025-03-07PUTIAN HANJIANG ZHIRONG ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421371052.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-03-07
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

In the prior art, the scrap of the plastic parts after cutting will accumulate on the processing table, affecting the punching and cutting of other plastic parts, and operators need to manually collect the scrap, increasing the working strength.

Method used

A material head removal and cutting device for plastic parts production is designed, including a processing table, a punching cylinder, a mounting plate, a punching knife, a scrap trough, a cover plate, a support rod, a metal block and a transmission assembly. The metal block is driven upward by the transmission assembly, the cover plate is automatically opened, and the waste automatically enters the waste trough to avoid accumulation, and the unincoming waste is introduced by pulling the assembly.

Benefits of technology

Automatic collection of waste after punching is achieved, avoiding waste accumulation and burden on staff, reducing work intensity and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic part production punching, in particular to a material head removing punching device for plastic part production, which comprises a processing table, a punching cylinder is fixedly mounted on the processing table through a support, a mounting plate is fixedly mounted at the output end of the punching cylinder, a waste groove is arranged on the processing table, and a material head removing device is arranged on the waste groove. A waste groove is formed in the mounting plate, a cover plate is arranged in the waste groove, a supporting rod is fixedly installed at one end of the cover plate, an L-shaped support is fixedly installed in the waste groove, a metal block is fixedly installed at the end, away from the supporting rod, of the cover plate, and a transmission assembly used for driving the metal block to move upwards is arranged on the mounting plate. Through mutual cooperation of the transmission assembly, the metal block, the support and the supporting rod, the cover plate can be driven to move, so that the waste groove is opened, waste obtained after punching can conveniently and automatically enter the waste groove, it is avoided that the waste is accumulated on a machining table and influences punching of other plastic parts, meanwhile, manual cleaning of workers is not needed, and the working intensity is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of punching and cutting of plastic parts production, in particular to a material head removal and punching and cutting device for plastic parts production. Background Art

[0002] Plastics are high molecular compounds formed by addition polymerization or condensation polymerization. They have a medium resistance to deformation, which is between fiber and rubber. There are many kinds of plastic parts. Objects made of plastic for different purposes after being extruded can be called plastic parts. After the plastic parts are extruded, the material heads are generally waste materials that need to be punched out.

[0003] After the punching device punches the material head on the plastic part, the waste after punching will accumulate on the processing table. When the waste accumulates too much, it will affect the punching processing of other plastic parts. At the same time, the operator is required to collect the waste after the processing is completed, which increases the workload of the staff. Utility Model Content

[0004] The purpose of the utility model is to solve the following shortcomings in the prior art: the waste materials after punching will accumulate on the processing table. When the waste materials accumulate too much, it will affect the punching processing of other plastic parts. At the same time, the operator is also required to collect the waste materials after the processing, which increases the work intensity of the staff. A material head removal and punching device for plastic parts production is proposed.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A material head removal punching device for plastic parts production, comprising a processing table, a punching cylinder is fixedly mounted on the processing table through a bracket, a mounting plate is fixedly mounted on the output end of the punching cylinder, and a punching knife is fixedly mounted on the lower surface of the mounting plate;

[0007] A waste trough is provided on the processing table, and slide grooves are provided on the inner walls on both sides of the waste trough. A cover plate is provided in the waste trough, and a circular hole is provided at one end of the cover plate. A support rod is fixedly installed in the circular hole, and both ends of the support rod are respectively slidably inserted in the slide groove. An L-shaped support is fixedly installed in the waste trough, and the upper surface of the support is in contact with the lower surface of the cover plate. A metal block is fixedly installed on the end of the cover plate away from the support rod, and a transmission component for driving the metal block to move upward is provided on the mounting plate.

[0008] Preferably, the transmission assembly includes a mounting rod fixedly mounted on the side of the mounting plate, a spring rod fixedly mounted on the mounting rod, and a magnet rotatably mounted on the lower end of the spring rod, wherein the magnet is located directly above the metal block, and a separation assembly for separating the magnet and the metal block is provided on the processing table.

[0009] Preferably, the separation assembly comprises two L-shaped limiting rods symmetrically fixedly mounted on the processing table, and the upper ends of the limiting rods are located above the cover plate.

[0010] Preferably, a placement plate is fixedly installed on the processing table, a rectangular opening is opened on the placement plate, a rotating plate is rotatably installed in the rectangular opening via a rotating shaft, and a pulling component for pulling the rotating plate to rotate is provided on the processing table.

[0011] Preferably, the pulling assembly includes a lifting block vertically slidably installed on the processing table through a supporting component and a pull rope fixedly installed on the lifting block, one end of the pull rope away from the lifting block is fixedly connected to the end of the rotating plate away from the rotating axis, and the lifting block is located above the mounting plate.

[0012] Preferably, the supporting component comprises a supporting rod fixedly mounted on the processing table and a U-shaped slide rail fixedly mounted on the supporting rod, and the lifting block is slidably sleeved on the U-shaped slide rail.

[0013] In the utility model, the beneficial effects are:

[0014] 1. After the punching of the material head is completed, the cover plate can be driven to move through the cooperation of the transmission assembly, metal block, support and support rod, so as to open the waste trough, so that the waste after punching can automatically enter the waste trough, avoiding the waste from accumulating on the processing table and affecting the punching of other plastic parts. At the same time, there is no need for manual cleaning by the staff, which reduces the work intensity;

[0015] 2. After processing, the rotating plate is driven to rotate by pulling the assembly, and the waste that has not entered the waste trough is introduced into the waste trough, so that the waste on the processing table can be collected more completely. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional structural schematic diagram of a material head removal and punching device for plastic parts production proposed by the utility model;

[0017] Figure 2 This is a partial cross-sectional structural schematic diagram of a material head removal punching device for plastic parts production proposed by the utility model;

[0018] Figure 3 for Figure 1 A magnified view of the structure at center;

[0019] Figure 4 for Figure 1 A magnified view of the structure at B in the middle;

[0020] Figure 5 for Figure 1 A magnified view of the structure at C in the middle;

[0021] Figure 6 for Figure 2 Enlarged view of the structure at point D in the middle.

[0022] In the figure: 1 processing table, 2 punching cylinder, 3 mounting plate, 4 U-shaped slide rail, 5 punching knife, 6 cover plate, 7 support rod, 8 support, 9 metal block, 10 mounting rod, 11 spring rod, 12 magnet, 13 limit rod, 14 placement plate, 15 rotating plate, 16 lifting block, 17 pull rope, 18 support rod. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figure 1-Figure 6 A material head removal and punching device for plastic parts production includes a processing table 1, on which a punching cylinder 2 is fixedly installed through a bracket, a mounting plate 3 is fixedly installed at the output end of the punching cylinder 2, and a punching knife 5 is fixedly installed on the lower surface of the mounting plate 3. When punching, the plastic part is placed on the processing table 1, and then the punching cylinder 2 is started to drive the punching knife 5 to move vertically downward to achieve punching of the material head on the plastic part.

[0025] A waste trough is provided on the processing table 1, and slide grooves are provided on the inner walls of both sides of the waste trough. A cover plate 6 is provided in the waste trough. A circular hole is provided at one end of the cover plate 6, and a support rod 7 is fixedly installed in the circular hole. Both ends of the support rod 7 are slidably inserted in the slide groove, and an L-shaped support 8 is fixedly installed in the waste trough. The upper surface of the support 8 contacts the lower surface of the cover plate 6, and a metal block 9 is fixedly installed at one end of the cover plate 6 away from the support rod 7. A transmission assembly for driving the metal block 9 to move upward is provided on the mounting plate 3. The transmission assembly includes a mounting rod 10 fixedly installed on the side surface of the mounting plate 3, a spring rod 11 fixedly installed on the mounting rod 10, and a magnet 12 rotatably installed at the lower end of the spring rod 11. The magnet 12 is located directly above the metal block 9. A separation assembly for separating the magnet 12 and the metal block 9 is provided on the processing table 1, and the separation assembly includes two L-shaped limit rods 13 symmetrically fixedly installed on the processing table 1, and the upper end of the limit rod 13 is located above the cover plate 6.

[0026] In the initial state, the cover plate 6 is in a horizontal state, thereby covering the waste trough and facilitating the placement of plastic parts. The support rod 7 on the cover plate 6 is located at one end of the slide slot, and the support 8 supports one end of the cover plate 6. When the punching cylinder 2 drives the punching knife 5 to move vertically downward, the spring rod 11 and the magnet 12 are driven to approach the metal block 9 through the mounting rod 10 until the metal block 9 contacts the magnet 12. During the punching process, the spring rod 11 is compressed, and the punched waste will fall onto the cover plate 6, and then the mounting rod 10 is driven by the punching cylinder 2. The plate 3 moves vertically upwards, at which time the mounting rod 10 drives the magnet 12 to move vertically through the spring rod 11. Under the action of the magnetic force, the magnet 12 drives the metal block 9 to move upwards, and one end of the cover plate 6 is lifted up. At the same time, one end of the mounting support rod 7 of the cover plate 6 moves horizontally along the slide slot, so that the cover plate 6 automatically opens the collection slot. At this time, the waste on the cover plate 6 will fall into the collection slot due to the tilt of the cover plate 6, so as to avoid the waste from accumulating on the processing table 1 and affecting the punching of other plastic parts. At the same time, there is no need for manual cleaning by the staff, which reduces the work intensity.

[0027] When one end of the cover plate 6 contacts the two limit rods 13, the cover plate 6 will be restricted from moving further. At this time, as the magnet 12 continues to move, the magnet 12 will separate from the metal block 9. At this time, under the action of the gravity of the cover plate 6, the cover plate 6 slides along the slide groove and covers the collection groove again.

[0028] A placing plate 14 is fixedly installed on the processing table 1, and a rectangular opening is opened on the placing plate 14. A rotating plate 15 is rotatably installed in the rectangular opening through a rotating shaft. A pulling component for pulling the rotating plate 15 to rotate is provided on the processing table 1. The pulling component includes a lifting block 16 vertically slidably installed on the processing table 1 through a supporting component and a pull rope 17 fixedly installed on the lifting block 16. One end of the pull rope 17 away from the lifting block 16 is fixedly connected to one end of the rotating plate 15 away from the rotating shaft. The lifting block 16 is located above the mounting plate 3. The supporting component includes a support rod 18 fixedly installed on the processing table 1 and a U-shaped slide rail 4 fixedly installed on the support rod 18. The lifting block 16 is slidably sleeved on the U-shaped slide rail 4.

[0029] The placement plate 14 can be used to place plastic parts. When some of the waste materials after punching and cutting fall on the placement plate 14, the punching cylinder 2 will contact the lifting block 16 when driving the mounting plate 3 to move vertically upward, and drive the lifting block 16 to move vertically upward on the U-shaped slide rail 4. At this time, the lifting block 16 will pull one end of the rotating plate 15 through the pull rope 17, and the rotating plate 15 will tilt and rotate through the rotating axis, so that the waste materials will slide onto the cover plate 6. When the punching cylinder 2 drives the lifting block 16 to rise to the uppermost end, the punching cylinder 2 will drive the mounting plate 3 to move vertically downward a short distance. At this time, the lifting block 16 will move to the lowermost end of the U-shaped slide rail 4 under the action of its own gravity, and the rotating plate 15 will rotate to a horizontal state, which is convenient for placing the next plastic part.

[0030] In the utility model, after the punching is completed, the punching cylinder 2 will use the mounting plate 3 to drive the punching knife 5 to move vertically upward. At this time, the metal block 9 is driven upward by the transmission component, and one end of the cover plate 6 is tilted. At the same time, one end of the support rod 7 installed on the cover plate 6 will move horizontally along the slide groove, so that the cover plate 6 will automatically open the collecting groove. At this time, the waste on the cover plate 6 will fall into the collecting groove due to the inclination of the cover plate 6, avoiding the waste from accumulating on the processing table 1 and affecting the punching of other plastic parts. At the same time, there is no need for manual cleaning by the staff, which reduces the work intensity.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stub removal punching device for plastic parts production, comprising a processing table (1), characterized in that: A punching cylinder (2) is fixedly mounted on the processing table (1) via a bracket, a mounting plate (3) is fixedly mounted on the output end of the punching cylinder (2), and a punching knife (5) is fixedly mounted on the lower surface of the mounting plate (3); The processing table (1) is provided with a waste trough, and the inner walls on both sides of the waste trough are provided with sliding grooves. A cover plate (6) is provided in the waste trough, and a circular hole is provided at one end of the cover plate (6). A support rod (7) is fixedly installed in the circular hole, and the two ends of the support rod (7) are respectively slidably inserted in the sliding grooves. An L-shaped support (8) is fixedly installed in the waste trough, and the upper surface of the support (8) contacts the lower surface of the cover plate (6). A metal block (9) is fixedly installed at one end of the cover plate (6) away from the support rod (7), and a transmission component for driving the metal block (9) to move upward is provided on the mounting plate (3).

2. A stub removal punching device for plastic parts production according to claim 1, characterized in that: The transmission assembly comprises a mounting rod (10) fixedly mounted on the side of the mounting plate (3), a spring rod (11) fixedly mounted on the mounting rod (10), and a magnet (12) rotatably mounted on the lower end of the spring rod (11), wherein the magnet (12) is located directly above the metal block (9), and a separation assembly for separating the magnet (12) and the metal block (9) is provided on the processing table (1).

3. A stub removal punching device for plastic parts production according to claim 2, characterized in that: The separation assembly comprises two L-shaped limiting rods (13) symmetrically fixedly mounted on the processing table (1), and the upper ends of the limiting rods (13) are located above the cover plate (6).

4. A stub removal punching device for plastic parts production according to claim 1, characterized in that: A placement plate (14) is fixedly mounted on the processing table (1), a rectangular opening is opened on the placement plate (14), a rotating plate (15) is rotatably mounted in the rectangular opening via a rotating shaft, and a pulling component for pulling the rotating plate (15) to rotate is provided on the processing table (1).

5. A stub removal punching device for plastic parts production according to claim 4, characterized in that: The pulling assembly comprises a lifting block (16) vertically slidably mounted on the processing table (1) via a supporting component and a pull rope (17) fixedly mounted on the lifting block (16); one end of the pull rope (17) away from the lifting block (16) is fixedly connected to one end of the rotating plate (15) away from the rotating shaft; and the lifting block (16) is located above the mounting plate (3).

6. A stub removal punching device for plastic parts production according to claim 5, characterized in that: The supporting component comprises a supporting rod (18) fixedly mounted on the processing table (1) and a U-shaped slide rail (4) fixedly mounted on the supporting rod (18); the lifting block (16) is slidably sleeved on the U-shaped slide rail (4).