Counting jig for ceramic manufacturing
By designing a counting fixture for ceramic manufacturing, including rectangular box structure and rounded rectangular counting slots with slope transitions, the problems of inaccurate counting and clamping positioning caused by reflection and compactness of ceramic products are solved, and efficient and accurate counting and positioning of ceramic products are achieved, reducing operating costs and energy consumption.
Patent Information
- Application Number
- CN202421028732.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the ceramic manufacturing process, existing visual point equipment often deviates when facing reflective ceramic products, and small ceramic products are difficult to accurately clamp and position, which increases manual operation difficulties and error rates. Traditional equipment requires power and network connections, which increases resource consumption and operation costs.
A counting fixture for ceramic manufacturing is designed, including a body of a rectangular box structure, a uniformly arranged rounded rectangular counting slot and a fence. The upper end opening of the counting slot is large and the lower end opening is small. The middle is sloped to facilitate the automatic sliding and positioning of ceramic products of different sizes.
The fixture can accurately clamp and position small ceramic products, reduce manual operation difficulties and error rates, and improve counting accuracy and production efficiency. At the same time, no electricity and network resources are required, which reduces operating costs and energy consumption. The main body uses high temperature, corrosion and wear-resistant materials to ensure the stability and service life of the fixture.
Smart Images
Figure CN222571173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic material manufacturing, in particular to a counting jig used for ceramic manufacturing. Background Art
[0002] In the ceramic manufacturing process, accurate counting of the number of products is a crucial step. However, the widely used visual counting devices often have deviations in counting results when facing reflective ceramic products. Since the ceramic surface is easy to reflect light, these counting devices often cannot accurately identify each ceramic product, resulting in inaccurate counting, which brings unnecessary troubles and losses to the production process.
[0003] Ceramic products are usually small in size, which makes manual clamping and positioning very difficult. In the traditional production process, workers need to spend a lot of time and energy to manually clamp and position these small ceramic products, which not only reduces production efficiency, but also increases the difficulty of operation and the error rate. Due to the small size of the product, any slight mistake may lead to inaccurate product positioning, which in turn affects the subsequent production process and product quality.
[0004] In addition to facing reflection and positioning problems, existing visual counting equipment also requires network connection or power supply to work properly. This not only increases resource consumption, but also increases operating costs.
[0005] In summary, developing a counting jig for ceramic manufacturing that can accurately clamp and position small ceramic products, avoid the difficulties and errors of manual operation, and improve production efficiency is a technical problem that needs to be urgently solved by technical personnel in this field. Utility Model Content
[0006] The utility model patent proposes a counting jig for ceramic manufacturing, which can accurately clamp and position small ceramic products, avoiding the difficulties and errors of manual operation.
[0007] In order to achieve the above-mentioned purpose, the technical solution of the utility model is to design a counting jig for ceramic manufacturing, including a main body, a counting slot and a fence. The main body is a rectangular box structure with an open upper end. The counting slots are evenly arranged in the main body. The counting slots are arranged in 5n columns horizontally and 2n rows vertically, where n is greater than 1. The fence is arranged in a circle around the upper end of the main body to prevent the counted objects from slipping off the jig.
[0008] Furthermore, the counting slot is a rounded rectangle with a large opening at the upper end and a small opening at the lower end, and a slope transition is adopted in the middle to facilitate the automatic sliding of counted objects of different sizes.
[0009] Preferably, there are 50 counting slots evenly arranged.
[0010] Furthermore, the counting slots are arranged in 5 columns horizontally and 10 rows vertically.
[0011] Preferably, the main body is made of graphite material or zirconium oxide.
[0012] The advantages and beneficial effects of the utility model are that through the designed counting slot, the fixture can accurately clamp and position small ceramic products. This design greatly reduces the difficulty and error rate of manual operation, thereby significantly improving the accuracy of counting. The design of the counting slot allows ceramic products to slide down and be positioned easily without complicated operations or additional equipment assistance, which simplifies the production process and improves work efficiency. The design of the counting slot takes into account ceramic products of different sizes. Through the structure with a large opening at the upper end and a small opening at the lower end, as well as the slope transition in the middle, ceramic products of different sizes can automatically slide down and be accurately positioned. Compared with traditional visual counting equipment, the fixture does not require electricity and network resources, greatly reducing operating costs, while also reducing energy consumption and being more environmentally friendly. The main body is made of graphite material or zirconium oxide, which has good high temperature resistance, corrosion resistance and wear resistance, ensuring the service life and stability of the fixture. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0014] Figure 1 It is an overall schematic diagram of the utility model.
[0015] Among them, 1-main body, 2-counting slot, 3-enclosure. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model. In addition, it should be understood that the specific implementation methods described herein are only used to illustrate and explain the utility model, and are not used to limit the utility model. In the utility model, unless otherwise stated, the directional words used, such as "upper" and "lower", generally refer to the upper and lower parts of the device in actual use or working state, specifically the drawing direction in the accompanying drawings; while "inside" and "outside" refer to the outline of the device.
[0017] like Figure 1 As shown, a counting jig for ceramic manufacturing has a specific structure as follows: the structure is mainly composed of a main body 1, a counting slot 2 and a baffle 3.
[0018] The main body 1 is designed as a rectangular box structure, with an open top to facilitate the placement of ceramic products. Inside the main body 1, the counting slots 2 are evenly arranged, specifically 5n columns arranged horizontally and 2n rows arranged vertically, where n is greater than 1. In this embodiment, the layout is in the form of 5 columns and 10 rows. Such a design can accommodate and position multiple ceramic products.
[0019] The shape of the counting slot 2 is a rounded rectangle, which is characterized by a larger opening at the top and a smaller opening at the bottom, and a slope transition in the middle. This design allows ceramic products of different sizes to slide smoothly and be stably placed in the slot. In order to prevent ceramic products from sliding off the fixture,
[0020] The enclosure 3 is arranged around the upper end of the main body 1 .
[0021] The main body 1 is made of zirconium oxide, which is not only durable but also able to adapt to various environmental conditions in the ceramic manufacturing process.
[0022] Specific usage:
[0023] When using the counting jig of the utility model patent, the operator first places the ceramic product at the upper opening of the main body 1 of the jig. Since the counting slot 2 is designed with a large opening at the upper end and a small opening at the lower end, and there is a slope transition in the middle, the ceramic product will naturally slide along the slope into the appropriate counting slot 2. This design not only makes the clamping and positioning of ceramic products simple and quick, but also greatly improves the accuracy of positioning. In addition, the presence of the enclosure 3 effectively prevents the ceramic product from slipping off the jig during operation, thereby ensuring the stability and safety of the operation. When all the ceramic products fall accurately into the counting slot 2, the operator can conveniently count the number, which greatly improves the efficiency and accuracy of counting.
[0024] The above is a detailed introduction to a counting jig for ceramic manufacturing provided by the utility model. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, the present invention can also be improved and modified in a number of ways, and these improvements and modifications also fall within the scope of protection of the claims of the present utility model.
Claims
1. A counting jig for ceramic manufacturing, comprising a main body (1), counting slots (2) and a baffle (3), wherein the main body (1) is a rectangular box-shaped structure with an open top, the counting slots (2) are evenly arranged in the main body (1), the counting slots (2) are arranged in 5n rows horizontally and 2n rows vertically, where n is greater than 1, and the baffle (3) is arranged in a circle around the upper end of the main body (1), characterized in that: The counting groove (2) is a rounded rectangular shape, with a large opening at the upper end and a small opening at the lower end, and a slope transition in the middle.
2. The counting jig for ceramic manufacturing according to claim 1, characterized in that: There are 50 counting slots (2) evenly arranged.
3. The counting jig for ceramic manufacturing according to claim 2, characterized in that: The counting slots (2) are arranged in 5 columns horizontally and 10 rows vertically.
4. The counting jig for ceramic manufacturing according to any one of claims 1 to 3, characterized in that: The main body (1) is made of graphite material or zirconium oxide.