Crystal brick anti-explosion cutting device
By using a servo motor in the crystal brick cutting device to achieve stable propulsion and combined with water jet cooling measures, the problem of bursting risk during the crystal brick cutting process is solved, significantly improving cutting safety.
Patent Information
- Application Number
- CN202421263339.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During the cutting process of crystal bricks, due to the fragile material, it is easy to increase internal stress due to unstable speed or large temperature difference, resulting in the risk of cracks or bursts. Traditional manual propulsion cannot ensure a constant speed.
A crystal brick explosion-proof cutting device is designed, which uses the output of the servo motor to rotate stably, so that the crystal bricks can advance at an appropriate speed and reduce the risk of cutting and bursting by water spraying.
Through the stable propulsion of the servo motor and water jet cooling measures, the risk of bursting during cutting of crystal bricks is effectively reduced and the cutting safety is improved.
Smart Images
Figure CN222571255U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crystal brick cutting, in particular to a crystal brick explosion-proof cutting device. Background Art
[0002] Crystal tile is a decorative tile, usually made of ceramic material, which is characterized by a transparent or translucent texture, similar to the appearance of crystal, hence the name crystal tile.
[0003] During the crystal brick cutting process, due to the brittleness of the crystal brick material, if the feed speed is unstable or the temperature difference is large during the cutting process, it will cause greater stress inside the crystal brick, and eventually cause cracks inside the crystal brick or directly cause the risk of bursting. When cutting, using traditional manual advancement, it is impossible to maintain a constant advancement speed and it is impossible to ensure advancement at an appropriate speed. Therefore, it is necessary to design a cutting device that can perform stable advancement. Utility Model Content
[0004] The utility model aims to solve the problems existing in the background technology and proposes a crystal brick explosion-proof cutting device.
[0005] The technical solution of the utility model: a crystal brick explosion-proof cutting device, comprising a base and a cutting machine body, the cutting machine body is fixed on the rear side of the upper end of the base, a cutting blade is installed on the end of the cutting machine body, a protective frame is fixed on the upper end of the base and located at the periphery of the cutting machine body, a cover plate is hinged on the upper end of the protective frame, and the cover plate opening is fixed by a buckle, the front end of the protective frame is an open structure, a sliding plate is slidably connected to the upper end of the base, a pair of fixed frames are fixed to the upper end of the sliding plate, a fixing frame is fixed to the upper end of the base, a threaded rod is rotatably connected between the fixing frame and the inner side wall of the protective frame, the threaded rod passes through the sliding plate and is threadedly connected to the sliding plate, a servo motor for driving the threaded rod to rotate is fixed on the outside of the fixing frame, a speed monitor electrically connected to the servo motor is fixed on the base, and a water nozzle is fixed to the upper end of the front side of the protective frame.
[0006] Preferably, a pair of guide rods are fixed on the fixing frame, and the guide rods pass through the sliding plate and are slidably connected to the sliding plate.
[0007] Preferably, an external water pipe is fixed on the water sprinkler, a solenoid valve is fixed on the external water pipe, a sensor is fixed on the water sprinkler, and the sensor is electrically connected to the solenoid valve.
[0008] Preferably, a fixing groove is opened in the fixing frame, an extrusion plate is slidably connected in the fixing groove, a locking screw is rotatably connected to the upper end of the extrusion plate, the upper end of the locking screw extends out of the fixing frame and is threadedly connected to the fixing frame, and a rotating plate is fixed to the upper end of the locking screw.
[0009] Preferably, a pair of side plates are fixed to the bottom of the cover plate, and the side plates are distributed on both sides of the cutting blade. A ball bearing is rotatably connected to one side of the side plates, and the ball bearing abuts against the side wall of the cutting blade.
[0010] Preferably, a water collecting trough is provided at the upper end of the base, and the position of the water collecting trough is aligned with the position of the water nozzle.
[0011] Compared with the prior art, the utility model has the following beneficial technical effects: by utilizing the stable rotation of the output end of the servo motor, the crystal brick can be advanced at an appropriate uniform speed, and by spraying water, the risk of cutting burst can be further reduced, thereby improving the safety of crystal cutting. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the side cutaway structure of the utility model;
[0013] Figure 2 This is a schematic diagram of the combined structure of the sliding plate and the fixed frame of the utility model;
[0014] Figure 3 It is a schematic diagram of the combined structure of the side plate and the cutting blade of the utility model.
[0015] Figure numerals: 1. base; 11. water collecting tank; 2. cutting machine body; 21. cutting blade; 3. protective frame; 31. cover plate; 32. side plate; 33. ball bearing; 4. sliding plate; 5. fixing frame; 51. fixing groove; 52. extrusion plate; 53. locking screw; 54. rotating plate; 6. fixing frame; 61. threaded rod; 62. servo motor; 63. guide rod; 64. speed monitor; 7. water nozzle; 71. external water pipe; 72. solenoid valve; 73. sensor. DETAILED DESCRIPTION
[0016] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.
[0017] Example
[0018] like Figure 1-3As shown, the utility model proposes a crystal brick explosion-proof cutting device, including a base 1 and a cutting machine body 2, the cutting machine body 2 is fixed on the rear side of the upper end of the base 1, a cutting blade 21 is installed at the end of the cutting machine body 2, a protective frame 3 is fixed on the upper end of the base 1 and located at the periphery of the cutting machine body 2, a cover plate 31 is hinged on the upper end of the protective frame 3, and the opening of the cover plate 31 is fixed by a buckle, the front end of the protective frame 3 is an open structure, a sliding plate 4 is slidably connected to the upper end of the base 1, a pair of fixed frames 5 are fixed to the upper end of the sliding plate 4, a fixing frame 6 is fixed to the upper end of the base 1, a threaded rod 61 is rotatably connected between the fixing frame 6 and the inner side wall of the protective frame 3, and the threaded rod 61 passes through the sliding plate 4 It is threadedly connected to the sliding plate 4, a servo motor 62 is fixed on the outer side of the fixing frame 6 for driving the threaded rod 61 to rotate, a speed monitor 64 electrically connected to the servo motor 62 is fixed on the base 1, a water nozzle 7 is fixed to the upper end of the front side of the protective frame 3, a pair of guide rods 63 are fixed on the fixing frame 6, the guide rods 63 pass through the sliding plate 4 and are slidably connected to the sliding plate 4, a pair of side panels 32 are fixed to the bottom of the cover plate 31, the side panels 32 are distributed on both sides of the cutting blade 21, a ball 33 is rotatably connected to one side of the side panel 32, and the ball 33 is against the side wall of the cutting blade 21, a water collecting tank 11 is opened at the upper end of the base 1, and the position of the water collecting tank 11 is aligned with the position of the water nozzle 7.
[0019] An external water pipe 71 is fixed on the water spray head 7 , a solenoid valve 72 is fixed on the external water pipe 71 , a sensor 73 is fixed on the water spray head 7 , and the sensor 73 is electrically connected to the solenoid valve 72 .
[0020] A fixing groove 51 is provided in the fixing frame 5, and an extrusion plate 52 is slidably connected in the fixing groove 51. A locking screw 53 is rotatably connected to the upper end of the extrusion plate 52. The upper end of the locking screw 53 extends out of the fixing frame 5 and is threadedly connected to the fixing frame 5. A rotating plate 54 is fixed to the upper end of the locking screw 53. The rotation of the rotating plate 54 can drive the locking screw 53 to rotate, so that the extrusion plate 52 can extrude and fix the two ends of the crystal brick.
[0021] In this embodiment, the entire device is first connected to an external power supply, and then the two ends of the crystal brick are inserted into the fixed frame 5. The rotation of the rotating plate 54 can drive the locking screw 53 to rotate, and then the extrusion plate 52 can squeeze and fix the two ends of the crystal brick. Then, the output end of the servo motor 62 is rotated to drive the threaded rod 61 to rotate, so that the sliding plate 4 can slide on the base 1 into the protective frame 3. At this time, the speed monitor 64 is used to monitor the speed of the servo motor 62 to make it rotate at a stable speed. Therefore, during the cutting process, the specified propulsion speed can be guaranteed to reduce the risk of the crystal brick bursting. Before entering the protective frame 3, the sensor 73 is used to monitor that the crystal brick has reached the bottom of the water nozzle 7. The solenoid valve 72 can be opened to spray the water in the external water pipe 71 onto the crystal brick through the water nozzle 7 to reduce heat accumulation and reduce the possibility of bursting due to overheating. At the same time, when the cutting blade 21 rotates, it is restricted by the ball 33 between the side plates 32, which can reduce the risk of shaking during rotation and further reduce the risk of crystal brick bursting.
[0022] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.
Claims
1. A crystal brick explosion-proof cutting device, comprising a base (1) and a cutting machine body (2), characterized in that: The cutting machine body (2) is fixed to the rear side of the upper end of the base (1); a cutting blade (21) is installed at the end of the cutting machine body (2); a protective frame (3) is fixed to the upper end of the base (1) and located outside the cutting machine body (2); a cover plate (31) is hingedly connected to the upper end of the protective frame (3), and the opening of the cover plate (31) is fixed by a buckle; the front end of the protective frame (3) is an open structure; a sliding plate (4) is slidably connected to the upper end of the base (1); a pair of fixed frames (5) are fixed to the upper end of the sliding plate (4) ), a fixing frame (6) is fixed on the upper end of the base (1), a threaded rod (61) is rotatably connected between the fixing frame (6) and the inner wall of the protection frame (3), the threaded rod (61) passes through the sliding plate (4) and is threadedly connected to the sliding plate (4), a servo motor (62) for driving the threaded rod (61) to rotate is fixed on the outer side of the fixing frame (6), a speed monitor (64) electrically connected to the servo motor (62) is fixed on the base (1), and a water spray head (7) is fixed on the upper front end of the protection frame (3).
2. A crystal brick explosion-proof cutting device according to claim 1, characterized in that: A pair of guide rods (63) are fixed on the fixing frame (6), and the guide rods (63) pass through the sliding plate (4) and are slidably connected to the sliding plate (4).
3. A crystal brick explosion-proof cutting device according to claim 1, characterized in that: An external water pipe (71) is fixed on the water spray head (7), an electromagnetic valve (72) is fixed on the external water pipe (71), a sensor (73) is fixed on the water spray head (7), and the sensor (73) is electrically connected to the electromagnetic valve (72).
4. The crystal brick explosion-proof cutting device according to claim 1, characterized in that: A fixing groove (51) is provided in the fixing frame (5), an extrusion plate (52) is slidably connected in the fixing groove (51), a locking screw (53) is rotatably connected to the upper end of the extrusion plate (52), the upper end of the locking screw (53) extends out of the fixing frame (5) and is threadedly connected to the fixing frame (5), and a rotating plate (54) is fixed to the upper end of the locking screw (53).
5. The crystal brick explosion-proof cutting device according to claim 1, characterized in that: A pair of side plates (32) are fixed to the bottom of the cover plate (31), and the side plates (32) are distributed on both sides of the cutting blade (21). A ball bearing (33) is rotatably connected to one side of the side plates (32), and the ball bearing (33) abuts against the side wall of the cutting blade (21).
6. The crystal brick explosion-proof cutting device according to claim 1, characterized in that: A water collecting trough (11) is provided at the upper end of the base (1), and the position of the water collecting trough (11) is aligned with the position of the water spray head (7).