Battery pack transfer beam structure and vehicle
By designing the battery pack adapter beam structure, using multiple connection parts to correspond to the installation holes of the floor longitudinal beam and the battery pack, the problem of mismatch between the battery pack and the vehicle floor longitudinal beam installation holes is solved, and the rapid installation of the battery pack and the cost is reduced.
Patent Information
- Application Number
- CN202420619035.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-28
AI Technical Summary
When the vehicle is retrofitted or the battery pack is replaced, the vehicle's floor longitudinal beams and the installation holes on the battery pack do not match, resulting in the need of a new mold opening and an increase in cost.
A battery pack adapter beam structure is designed, including the adapter beam main body, the longitudinal beam assembly side and the battery pack assembly side. The plurality of first connecting parts on the longitudinal beam assembly side corresponds to the mounting holes on the floor longitudinal beam, and the plurality of second connecting parts on the battery pack matching side corresponds to the mounting holes on the battery pack, and the installation of the unmatched battery pack is achieved through these connecting parts.
The mismatched battery pack can be installed without the need for a newly opened floor longitudinal beam mold, which reduces manufacturing costs and is easy to operate, suitable for quick replacement of battery packs.
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Figure CN222572236U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of batteries, and more specifically, relates to a battery pack transfer beam structure and a vehicle. Background Art
[0002] The battery pack used on the vehicle is generally provided with a mounting beam, and the battery pack is assembled with the floor longitudinal beam of the vehicle through the mounting beam.
[0003] However, for models that are modified based on the basic model, or when the battery pack is inconsistent with the basic model, the vehicle's floor longitudinal beams and the mounting holes on the battery pack will not match each other. This will require a new mold for the floor longitudinal beam, which will significantly increase costs. Utility Model Content
[0004] The utility model aims to provide a battery pack transfer beam structure, aiming to solve the problem that when the floor longitudinal beam of the vehicle and the installation area on the installation beam of the battery pack do not match, a new mold of the floor longitudinal beam needs to be made, resulting in a significant increase in costs.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a battery pack transfer beam structure, including a transfer beam body, the transfer beam body having a longitudinal beam assembly side and a battery pack assembly side located on both sides in the width direction, the longitudinal beam assembly side is located on the outside of the transfer beam body, and the battery pack assembly side is located on the inside of the transfer beam body;
[0006] The longitudinal beam assembly side is provided with a plurality of first connection parts in sequence along the length direction of the adapter beam body, and the plurality of first connection parts are installed one by one correspondingly with the plurality of installation holes on the floor longitudinal beam;
[0007] A plurality of second connection parts are sequentially arranged on the assembly side of the battery pack along the length direction of the adapter beam body, and the plurality of second connection parts are installed in a one-to-one correspondence with the plurality of mounting holes on the battery pack.
[0008] In a possible implementation, the first connection portion includes a connection sleeve longitudinally penetrated through the longitudinal beam assembly side, the connection sleeve is fixedly connected to the longitudinal beam assembly side, and the connection sleeve is detachably connected to the mounting hole on the floor longitudinal beam via bolts.
[0009] In a possible implementation manner, the outer wall of the connecting sleeve is fixed to the assembly side of the longitudinal beam by welding.
[0010] In a possible implementation, the connecting sleeve is made of aluminum alloy material.
[0011] In a possible implementation, the second connecting portion includes an internally threaded sleeve longitudinally penetrated through the mounting side of the battery pack, a connecting plate is provided on the upper portion of the internally threaded sleeve, the connecting plate is fixed to the upper end surface of the mounting side of the battery pack, and the internally threaded sleeve is detachably connected to the mounting hole on the battery pack by bolts.
[0012] In a possible implementation, the connecting plate is riveted to the upper end surface of the battery pack assembly side.
[0013] In a possible implementation, the transfer beam body is an aluminum alloy hollow frame structure.
[0014] In a possible implementation, the lower end surface of the longitudinal beam assembly side is flush with the lower end surface of the battery pack assembly side, and the upper end surface of the longitudinal beam assembly side is higher than the upper end surface of the battery pack assembly side.
[0015] In a possible implementation, a first locating pin is provided on the upper end surface of the longitudinal beam assembly side, and the first locating pin is inserted and positioned with the floor longitudinal beam; a second locating pin is provided on the lower end surface of the battery pack assembly side, and the second locating pin is inserted and positioned with the battery pack.
[0016] The beneficial effect of a battery pack transfer beam structure provided by the utility model is that: compared with the prior art, the longitudinal beam assembly side is located on the outside of the transfer beam body in the width direction, and the battery pack assembly side is located on the inside of the transfer beam body in the width direction. The multiple first connection parts in the length direction of the longitudinal beam assembly side respectively correspond to the multiple mounting holes connected to the floor longitudinal beam, and the multiple second connection parts in the length direction of the battery pack assembly side respectively correspond to the multiple mounting holes connected to the battery pack. The battery pack transfer beam structure provided by the utility model connects the multiple mounting holes on the floor longitudinal beam through the multiple first connection parts on the longitudinal beam assembly side, and connects the multiple mounting holes on the battery pack through the multiple second connection parts on the battery pack assembly side, so that the battery pack with mismatched mounting holes can be installed on the floor longitudinal beam of the vehicle. The operation is convenient, and there is no need to open a new floor longitudinal beam mold, which reduces the manufacturing cost.
[0017] The utility model also provides a vehicle, comprising the battery pack transfer beam structure.
[0018] The beneficial effect of a vehicle provided by the utility model is that, compared with the prior art, since the vehicle uses the above-mentioned battery pack adapter beam structure, it has the same beneficial effects as the battery pack adapter beam structure, which will not be repeated here. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic diagram of the structure of a battery pack transfer beam structure provided by the utility model;
[0021] Figure 2 A schematic diagram of the structure of the battery pack adapter beam structure provided by the utility model connected to the floor longitudinal beam;
[0022] Figure 3 This is a structural schematic diagram of the connection between the battery pack adapter beam structure and the battery pack provided by the utility model.
[0023] Description of reference numerals:
[0024] 100, longitudinal beam assembly side; 110, connecting sleeve; 120, first positioning pin; 200, battery pack assembly side; 210, internal thread sleeve; 220, connecting plate; 230, second positioning pin. DETAILED DESCRIPTION
[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0026] See also Figure 1 , a battery pack transfer beam structure provided by the utility model is now described. A battery pack transfer beam structure includes a transfer beam body, the transfer beam body has a longitudinal beam assembly side 100 and a battery pack assembly side 200 located on both sides in the width direction, the longitudinal beam assembly side 100 is located on the outside of the transfer beam body, and the battery pack assembly side 200 is located on the inside of the transfer beam body; the longitudinal beam assembly side 100 is sequentially provided with a plurality of first connection parts along the length direction of the transfer beam body, and the plurality of first connection parts are installed one-to-one with the plurality of mounting holes on the floor longitudinal beam; the battery pack assembly side 200 is sequentially provided with a plurality of second connection parts along the length direction of the transfer beam body, and the plurality of second connection parts are installed one-to-one with the plurality of mounting holes on the battery pack.
[0027] The utility model provides a battery pack transfer beam structure. Compared with the prior art, the longitudinal beam assembly side 100 is located on the outside of the transfer beam body in the width direction, and the battery pack assembly side 200 is located on the inside of the transfer beam body in the width direction. The multiple first connection parts in the length direction of the longitudinal beam assembly side 100 correspond to the multiple mounting holes on the floor longitudinal beam, and the multiple second connection parts in the length direction of the battery pack assembly side 200 correspond to the multiple mounting holes on the battery pack. The utility model provides a battery pack transfer beam structure. The multiple mounting holes on the floor longitudinal beam are connected by the multiple first connection parts on the longitudinal beam assembly side 100, and the multiple mounting holes on the battery pack are connected by the multiple second connection parts on the battery pack assembly side 200, so that the battery pack with mismatched mounting holes can be installed on the floor longitudinal beam of the vehicle. The operation is convenient, and there is no need to open a new floor longitudinal beam mold, which reduces the manufacturing cost.
[0028] Among them, the adapter beam body is an aluminum alloy hollow frame structure. The adapter beam body is a rectangular block formed by extrusion of aluminum alloy, and its interior is a hollow structure. The upper end face of the adapter beam body faces the side of the floor longitudinal beam, and the lower end face of the adapter beam body faces the side of the battery pack. The multiple first connection parts on the longitudinal beam assembly side 100 of the adapter beam body are set according to the specific positions of the mounting holes on the floor longitudinal beam, and the multiple second connection parts on the battery pack assembly side 200 of the adapter beam body are set according to the specific positions of the mounting holes on the battery pack, so that the battery pack with mismatched mounting hole positions can be quickly installed on the floor longitudinal beam by using the adapter beam body, and the adapter beam body is easy to disassemble and assemble, easy to repair and has low maintenance costs, and can realize the function of quickly replacing the battery pack.
[0029] See also Figure 1 and Figure 2 The first connection portion includes a connection sleeve 110 longitudinally penetrating the longitudinal beam assembly side 100, the connection sleeve 110 is fixedly connected to the longitudinal beam assembly side 100, and the connection sleeve 110 is detachably connected to the mounting hole on the floor longitudinal beam through bolts.
[0030] Specifically, a first through hole is provided on the upper end surface of the longitudinal beam assembly side 100, and a second through hole is provided on the lower end surface of the longitudinal beam assembly side 100. The diameter of the first through hole matches the outer diameter of the connecting sleeve 110, and the diameter of the second through hole is smaller than the outer diameter of the connecting sleeve 110 and larger than the inner diameter of the connecting sleeve 110. The connecting sleeve 110 vertically penetrates into the interior of the longitudinal beam assembly side 100 from top to bottom through the first through hole, and the lower end of the connecting sleeve 110 abuts against the bottom of the inner cavity of the longitudinal beam assembly side 100. A bolt penetrates into the inner hole of the connecting sleeve 110 from bottom to top, and the upper end of the bolt penetrates into the corresponding mounting hole on the floor longitudinal beam, and a nut is tightened on the upper end of the bolt, and a plurality of bolts are sequentially connected with the nuts to the connecting sleeve 110 and the mounting holes on the floor longitudinal beam, thereby completing the connection between the longitudinal beam assembly side 100 and the floor longitudinal beam.
[0031] In addition, the outer wall of the connecting sleeve 110 is welded and fixed to the longitudinal beam assembly side 100. The connecting sleeve 110 and the first through hole are circumferentially welded or spot welded to fix the connecting sleeve 110 to the longitudinal beam assembly side 100 of the adapter beam body.
[0032] Preferably, the connecting sleeve 110 is made of aluminum alloy, and the connecting sleeve 110 and the transfer beam body are made of the same material, so that the welding performance of the two is better and the combination is more stable.
[0033] See also Figure 1 and Figure 3 The second connection part includes an internal threaded sleeve 210 longitudinally penetrated through the battery pack side 200, and a connecting plate 220 is provided on the upper part of the internal threaded sleeve 210. The connecting plate 220 is fixed to the upper end surface of the battery pack side 200, and the internal threaded sleeve 210 is detachably connected to the mounting hole on the battery pack by bolts.
[0034] Specifically, a third through hole is provided on the upper end surface of the battery pack assembly side 200, and a fourth through hole is provided on the lower end surface of the battery pack assembly side 200. The diameter of the third through hole is adapted to the outer diameter of the internal threaded sleeve 210, and the diameter of the fourth through hole is smaller than the outer diameter of the internal threaded sleeve 210 and larger than the inner diameter of the internal threaded sleeve 210. The internal threaded sleeve 210 vertically penetrates the interior of the battery pack assembly side 200 from top to bottom through the third through hole, the lower end of the internal threaded sleeve 210 abuts against the bottom of the inner cavity of the battery pack assembly side 200, and the connecting plate 220 is fixed to the upper end surface of the battery pack assembly side 200. The bolt passes through the mounting hole of the outer mounting beam of the battery pack from bottom to top, the upper end of the bolt is threadedly connected to the inner thread of the internal threaded sleeve 210, and multiple bolts are sequentially connected to the mounting hole of the internal threaded sleeve 210 and the outer mounting beam of the battery pack, thereby completing the connection between the battery pack assembly side 200 and the battery pack.
[0035] In addition, the connecting plate 220 is riveted to the upper end surface of the battery package side 200, so that the internal threaded sleeve 210 is fixed to the battery package side 200 of the adapter beam body.
[0036] Preferably, the connecting plate 220 and the internally threaded sleeve 210 are separate steel components, which are fixed by welding; or an integrally formed nut plate is used to replace the connecting structure of the connecting plate 220 and the internally threaded sleeve 210.
[0037] Specifically, the lower end surface of the longitudinal beam assembly side 100 is flush with the lower end surface of the battery pack assembly side 200, and the upper end surface of the longitudinal beam assembly side 100 is higher than the upper end surface of the battery pack assembly side 200. The upper end surface of the longitudinal beam assembly side 100 of the transfer beam body is higher than the upper end surface of the battery pack assembly side 200, so that in the event of a collision, the transfer beam body with a hollow structure can be squeezed to collapse and absorb energy, thereby protecting the battery pack. In addition, the upper area of the battery pack assembly side 200 forms a clearance space, which can provide corresponding space for the upper end of the bolt connecting the battery pack. Therefore, the bolts connecting the battery pack have a wider range of optional lengths and are more applicable.
[0038] See also Figure 1 The upper end surface of the longitudinal beam assembly side 100 is provided with a first positioning pin 120, which is located in the middle of the longitudinal beam assembly side 100 in the length direction, and the first positioning pin 120 is inserted and positioned with the floor longitudinal beam; the lower end surface of the battery pack assembly side 200 is provided with a second positioning pin 230, which is located on one side of the length direction of the battery pack assembly side 200, and the second positioning pin 230 is inserted and positioned with the battery pack. Through the positioning relationship between the first positioning pin 120 and the floor longitudinal beam and the second positioning pin 230 and the battery pack, the multiple connecting sleeves 110 on the longitudinal beam assembly side 100 correspond coaxially with the multiple mounting holes on the floor longitudinal beam. At the same time, the multiple internal threaded sleeves 210 on the battery pack assembly side 200 correspond coaxially with the multiple mounting holes on the battery pack, so as to facilitate the subsequent use of corresponding bolts to complete the quick connection between the transfer beam body and the floor longitudinal beam and the battery pack.
[0039] Based on the same inventive concept, the utility model also provides a vehicle, which uses the above-mentioned battery pack adapter beam structure.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A battery pack transfer beam structure, characterized in that: The adapter beam body comprises a longitudinal beam assembly side (100) and a battery pack assembly side (200) located on both sides in the width direction, the longitudinal beam assembly side (100) is located on the outside of the adapter beam body, and the battery pack assembly side (200) is located on the inside of the adapter beam body; The longitudinal beam assembly side (100) is provided with a plurality of first connection parts in sequence along the length direction of the transfer beam body, and the plurality of first connection parts are installed in a one-to-one correspondence with the plurality of installation holes on the floor longitudinal beam; The battery pack assembly side (200) is provided with a plurality of second connection parts in sequence along the length direction of the adapter beam body, and the plurality of second connection parts are installed in a one-to-one correspondence with the plurality of installation holes on the battery pack.
2. A battery pack transfer beam structure as claimed in claim 1, characterized in that: The first connection portion comprises a connection sleeve (110) longitudinally penetrated through the longitudinal beam assembly side (100), the connection sleeve (110) being fixedly connected to the longitudinal beam assembly side (100), and the connection sleeve (110) being detachably connected to a mounting hole on the floor longitudinal beam via bolts.
3. A battery pack transfer beam structure as claimed in claim 2, characterized in that: The outer wall of the connecting sleeve (110) is welded and fixed to the longitudinal beam assembly side (100).
4. A battery pack transfer beam structure as claimed in claim 2, characterized in that: The connecting sleeve (110) is made of aluminum alloy material.
5. A battery pack transfer beam structure as claimed in claim 1, characterized in that: The second connection portion comprises an internally threaded sleeve (210) longitudinally penetrated through the battery pack mounting side (200); a connecting plate (220) is provided on the upper portion of the internally threaded sleeve (210); the connecting plate (220) is fixed to the upper end surface of the battery pack mounting side (200); and the internally threaded sleeve (210) is detachably connected to a mounting hole on the battery pack via bolts.
6. A battery pack transfer beam structure as claimed in claim 5, characterized in that: The connecting plate (220) is riveted to the upper end surface of the battery pack assembly side (200).
7. A battery pack transfer beam structure according to any one of claims 1 to 6, characterized in that: The transfer beam body is an aluminum alloy hollow frame structure.
8. A battery pack transfer beam structure according to any one of claims 1 to 6, characterized in that: The lower end surface of the longitudinal beam assembly side (100) is flush with the lower end surface of the battery pack assembly side (200), and the upper end surface of the longitudinal beam assembly side (100) is higher than the upper end surface of the battery pack assembly side (200).
9. A battery pack transfer beam structure according to any one of claims 1 to 6, characterized in that: The upper end surface of the longitudinal beam assembly side (100) is provided with a first positioning pin (120), and the first positioning pin (120) is inserted and positioned with the floor longitudinal beam; the lower end surface of the battery pack assembly side (200) is provided with a second positioning pin (230), and the second positioning pin (230) is inserted and positioned with the battery pack.
10. A vehicle, characterized in that: It comprises a battery pack transfer beam structure as described in any one of claims 1-9.