Loading and transporting tool for fragmented wind power tower drum
By designing a piecewise wind power tower loading and transportation tooling including a base and support components, the problems of bulky workpieces, high production costs and low connection stability in the prior art are solved, and a lighter and economical transportation tooling is achieved, and transportation stability is improved.
Patent Information
- Application Number
- CN202420791583.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing split-type wind power tower transportation tooling has problems such as complex structure, bulky, high production cost and low stability in connection with transport vehicles.
A split-type wind power tower loading and transportation tooling including a base mounted on a transport vehicle and a support assembly for fixing the tower is designed. The support assembly consists of a support plate, a positioning member, a locking seat, a locking pin and a positioning pin. The stacking connection of the support assembly is realized through the plug-in connection of the positioning member, and the stable connection between the tooling and the transport vehicle is ensured through the electromagnet and the pulling device.
By optimizing the design of the support components, the weight and manufacturing cost of the tooling are reduced, operation is simplified, and connection stability with the transport vehicle is improved.
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Figure CN222572866U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of tower transportation, in particular to a piece-type wind power tower loading and transportation tooling. Background Art
[0002] In the field of wind power, the tower is the main load-bearing component of the wind turbine. As the power of the generator increases, the size and weight of the tower are also getting larger and larger. Therefore, in order to meet the requirements of tower transportation and height limit, large-diameter towers are usually divided into pieces and stacked with tooling during transportation. This can reduce the use of vehicles and realize complete set transportation.
[0003] The existing tools that can realize the stacking and transportation of segmented wind turbine towers include: the Chinese patent with application date of 2023-07-24 and application number of CN202321950072.3 discloses a tool for transporting segmented towers, which is suitable for most segmented tower transportation, easy to lift, and stable and reliable. However, this work has the following defects:
[0004] 1. The upper end of the tooling body is fixedly mounted with a first clamping plate and a second clamping plate, and the first clamping plate and the second clamping plate are clamped and mounted on the inner end of the connecting groove, and the connecting groove is provided at the bottom of the tooling body. In this structure, the first clamping plate and the second clamping plate play a role of limiting and anti-slipping, so they need to have a certain thickness requirement, which will cause the tooling body to be made very thick to meet the anti-slipping requirement, thus making the tooling very bulky;
[0005] 2. After the first clamping plate and the second clamping plate are inserted into the connection groove, they are fixed by bolts, which is troublesome to operate;
[0006] 3. It is necessary to set up an additional suspension device on the main body of the tooling, which makes the tooling production more complicated and the production cost higher;
[0007] 4. It is made of bottom support parts, and the connection stability between it and the transport vehicle is not high.
[0008] Based on this, the present application provides a segmented wind turbine tower loading and transport tooling with a more reasonable structural design, low manufacturing cost, and the ability to be stably connected to a transport vehicle. Utility Model Content
[0009] The utility model aims to solve the problems of the existing transport tooling, such as complex structure, heavy tooling, high manufacturing cost, and low connection stability with the transport vehicle. To this end, the utility model provides a segmented wind turbine tower loading and transport tooling with a more reasonable structural design, low manufacturing cost, and stable connection with the transport vehicle.
[0010] The technical solution adopted by the utility model to solve its technical problems is:
[0011] A segmented wind turbine tower loading and transport tool is provided, comprising a base installed on a transport vehicle and a support assembly installed on the base for fixing the tower; the support assembly comprises a support plate and at least one positioning member arranged on the front side of the support plate, wherein: both ends of the support plate are provided with support arms extending out of their top planes, and the support arms are provided with a plurality of fixing holes connected to the tower flange by bolts; the positioning member comprises a locking seat welded to the front side of the support plate, a locking pin arranged on the side of the locking seat and a positioning pin arranged at the bottom of the locking seat, the locking seat is provided with a socket adapted to the positioning pin, and the positioning pin is provided with a limiting groove plugged with the locking pin; the two support assemblies are stacked and connected by plugging the positioning pin into the locking seat.
[0012] Preferably, the locking pin is a knob plunger.
[0013] Preferably, the bottom of the positioning pin is arranged as a conical surface, and the pin rod end of the locking pin is arranged as an extrusion slope.
[0014] Preferably, a guide hole is provided at the opening of the jack.
[0015] Preferably, a locking seat with a locking pin which is plugged into the positioning pin is provided on the base.
[0016] Preferably, an electromagnet is embedded in the bottom of the base.
[0017] Preferably, a rib plate is further provided on the front side of the support plate.
[0018] Preferably, the height of the locking seat is equal to the width of the supporting plate.
[0019] Preferably, the ends of the support arms at both ends of the support plate are also provided with hanging holes.
[0020] In a preferred embodiment, the transport tooling further comprises a securing device, which comprises a pull cable and a basket nut, wherein the pull cable passes through the lifting hole of the support plate and / or passes around the pull ring of the tower and the transport vehicle to be connected to the basket nut.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] 1. The utility model sets a positioning piece on the front of the support plate, and realizes the stacking connection of the upper and lower support components by plugging and connecting the positioning pieces. Compared with the existing transport tooling, this design has lower requirements on the thickness of the support plate, can effectively reduce the weight of the tooling, reduce the production cost, and is also easy to install;
[0023] Second, the height of the locking seat of the positioning member is equal to the width of the support plate. This design allows the weight of the upper support assembly and the tower to be borne by the locking seat, while the support plate only bears the weight of the tower on this layer. Compared with relying entirely on the support plate to bear the weight of the upper layer, this tooling can significantly reduce the load requirements for the support plate, thereby reducing the manufacturing cost;
[0024] 3. The upper and lower support components are locked by locking pins, and the locking pins use knob plungers, which are easy to operate. Compared with the method of fixed connection with bolts, the operation is simpler;
[0025] Fourth, the hanging holes are made by digging holes on the support plate. Compared with the traditional method of welding the hanging device on the front of the support plate, it is simpler to make and has lower cost;
[0026] 5. An electromagnet is arranged on the base, which can be fixed on the transport vehicle by magnetic attraction; and a pulling device is further arranged to ensure the stability of the transport tooling on the transport vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
[0028] Figure 1 It is a schematic diagram of the assembly of the segmented wind power tower loading and transportation tooling provided by the utility model;
[0029] Figure 2 yes Figure 1 A top view of the support assembly of the provided segmented wind turbine tower loading and transportation tooling;
[0030] Figure 3 yes Figure 1 A side view of the provided transport tooling for loading and transporting the segmented wind turbine tower;
[0031] Figure 4 The utility model is a schematic diagram of loading and transporting tooling for the segmented wind power tower provided by the utility model.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 1—base, 2—support assembly, 2.1—support plate, 2.1.1—support arm, 2.1.2—lifting hole, 2.2—locking seat, 2.2.1—jack, 2.2.2—guide hole, 2.3—locking pin, 2.4—locating pin, 2.4.1—limiting groove, 2.5—rib plate, 3—electromagnet, 4—tensioning device, 4.1—cable, 4.2—basket nut, 10—tower. DETAILED DESCRIPTION
[0034] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] In the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model; the terms "install", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0037] In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0038] Embodiment 1
[0039] The present embodiment provides a segmented wind turbine tower loading and transport tool, comprising a base 1 installed on a transport vehicle and a support assembly 2 installed on the base 1 for fixing the tower 10 .
[0040] Preferably, as attached Figure 1 To Attachment Figure 3As shown, the support assembly 2 includes a support plate 2.1 and at least one positioning member arranged on the front of the support plate. In this embodiment, two positioning members are preferably provided. The two ends of the support plate 2.1 are provided with support arms 2.1.1 extending out of the top plane thereof. The support arms 2.1.1 are provided with a plurality of fixing holes connected to the tower flange by bolts, and the flanges at both ends of the tower are connected to the support arms by bolts. The positioning member includes a locking seat 2.2 welded to the front of the support plate 2.1, a locking pin 2.3 arranged on the side of the locking seat 2.2, and a positioning pin 2.4 arranged at the bottom of the locking seat 2.2; the locking seat 2.2 is provided with a socket 2.2.1 adapted to the positioning pin 2.4, and the positioning pin 2.4 is provided with a limiting groove 2.4.1 plugged with the locking pin 2.3. The two support assemblies arranged above and below are inserted into the socket of the locking seat by the positioning pin and locked by the locking pin, thereby realizing stacking connection.
[0041] Preferably, the locking pin 2.3 of this embodiment adopts a knob plunger, which is simpler to operate than the method of fixed connection using bolts.
[0042] Preferably, the bottom of the positioning pin 2.4 is set as a conical surface, and the pin end of the locking pin 2.3 is provided with an extrusion slope. In this design, when the upper support assembly is inserted into the lower support assembly, there is no need to operate the locking pin, and the locking pin can be directly inserted by using the conical surface of the positioning pin to squeeze the extrusion slope of the locking pin. When unlocking is required, it is only necessary to pull out the knob plunger and rotate it by an angle, and the pin will then be out of the limit groove.
[0043] Preferably, the opening of the plug hole 2.2.1 is provided with a guide hole 2.2.2, so that the upper and lower support components can automatically find their positions through the guide hole when plugged in.
[0044] The base 1 of this embodiment is provided with a locking seat 2.2 with a locking pin 2.3 which is plugged into the positioning pin 2.4, so that the positioning pin of the support assembly can be inserted into the locking seat and locked by the locking pin.
[0045] Preferably, an electromagnet 3 is embedded in the bottom of the base 1, and the tooling is magnetically connected to the transport vehicle by means of the electromagnet to ensure the stability of the transport tooling on the transport vehicle.
[0046] Preferably, a rib plate 2.5 is further provided on the front side of the support plate 2.1, which can increase the bending resistance of the support plate and is conducive to reducing the thickness of the support plate.
[0047] Preferably, the height of the locking seat 2.2 is equal to the width of the support plate 2.1. This design allows the weight of the upper support assembly and the tower to be borne by the locking seat, while the support plate only bears the weight of the tower on this level. Compared with completely relying on the support plate to bear the weight of the upper level, this tooling can significantly reduce the load requirements for the support plate, thereby reducing the manufacturing cost.
[0048] Preferably, the ends of the support arms 2.1.1 at both ends of the support plate 2.1 are also provided with hanging holes 2.1.2, which is simpler to manufacture and has lower costs than the conventional method of welding a hanging device on the front side of the support plate.
[0049] Embodiment 2
[0050] Based on the first embodiment, as shown in the attached Figure 3 As shown, this embodiment is also designed with a tightening device 4, which includes a cable 4.1 and a turnbuckle nut 4.2. The cable 4.1 passes through the lifting hole 2.1.2 of the support plate 2.1 or / and passes around the tower 10 and the pull ring of the transport vehicle to connect with the turnbuckle nut 4.2. The tightening device designed in this embodiment can further ensure the stability of the transport tooling on the transport vehicle.
[0051] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A piece-type wind turbine tower loading and transport tool, comprising a base mounted on a transport vehicle and a support assembly mounted on the base for fixing the tower; characterized in that: The support assembly includes a support plate and at least one positioning member arranged on the front side of the support plate, wherein: support arms extending out of the top plane are arranged at both ends of the support plate, and the support arms are provided with a plurality of fixing holes connected with the tower flange by bolts; the positioning member includes a locking seat welded to the front side of the support plate, a locking pin arranged on the side of the locking seat, and a positioning pin arranged at the bottom of the locking seat, the locking seat is provided with a socket matched with the positioning pin, and the positioning pin is provided with a limiting groove plugged with the locking pin; The two support assemblies are connected by being plugged into the locking seat through the positioning pin to be stacked.
2. The piece-type wind turbine tower loading and transportation tooling according to claim 1 is characterized in that: The locking pin adopts a knob plunger.
3. The piece-type wind turbine tower loading and transportation tooling according to claim 2 is characterized in that: The bottom of the positioning pin is set as a conical surface, and the pin rod end of the locking pin is provided with an extrusion inclined surface.
4. The piece-type wind turbine tower loading and transportation tooling according to claim 1 is characterized in that: The opening of the jack is provided with a guide hole.
5. The piece-type wind turbine tower loading and transportation tooling according to claim 4 is characterized in that: A locking seat with a locking pin which is plugged into the positioning pin is provided on the base.
6. The piece-type wind turbine tower loading and transportation tooling according to claim 5 is characterized in that: An electromagnet is embedded at the bottom of the base.
7. The piece-type wind turbine tower loading and transportation tooling according to claim 1 is characterized in that: A rib plate is also provided on the front side of the support plate.
8. The piece-type wind turbine tower loading and transportation tooling according to claim 1 is characterized in that: The height of the locking seat is equal to the width of the supporting plate.
9. The piece-type wind turbine tower loading and transportation tooling according to claim 1 is characterized in that: The ends of the supporting arms at both ends of the supporting plate are also provided with hanging holes.
10. The piece-type wind turbine tower loading and transportation tooling according to claim 8 is characterized in that: It also includes a tightening device, which includes a pull cable and a basket nut. The pull cable passes through the hanging hole of the support plate and / or bypasses the pull ring of the tower and the transport vehicle to be connected to the basket nut.
Citation Information
Patent Citations
Tool for transporting fragmented tower
CN220282238U