Small component mold stacking and unstacking equipment

By designing automatic palletizing and depalletizing equipment, the time-consuming and labor-intensive manual palletizing in the production of bridge deck accessories is solved, and the automatic loading and palletizing of molds is realized, and the production efficiency is improved.

CN222573601UActive Publication Date: 2025-03-07SHANGHAI CIVIL ENG GRP CO LTD OF CREC +2
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Patent Information

Application Number
CN202421036599.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

During the production of bridge deck attachment structural parts, manual palletizing molds and prefabricated plates are time-consuming and labor-intensive, resulting in the inability to make full use of space in the maintenance room and low production efficiency.

Method used

Design a small component mold palletizing and depalletizing equipment, including mounting frames, mobile frames and hook components, to achieve automatic palletizing and depalletizing through drive cylinders and slide rails, reducing manual participation.

Benefits of technology

It realizes automatic loading, molding and palletizing of molds, reduces manual operation, improves production efficiency, and can adapt to components of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transportation and storage, in particular to small component mold stacking and unstacking equipment. Comprising a mounting frame, a vertical frame is arranged on the mounting frame, two moving frames are slidably arranged on the mounting frame, two hook assemblies are slidably arranged on the moving frames, first driving cylinders are arranged on the sides, close to the center of the mounting frame, of the moving frames and used for driving the moving frames to move left and right, and second driving cylinders are arranged between the hook assemblies and the moving frames. The second driving cylinder is used for driving the hook assembly to move left and right, the driving hook assembly comprises a hook plate matched with a mounting rod arranged on the component mold, and the hook plate hooks the mold through the mounting rod arranged on the component mold. The hook plate is adjusted to the position corresponding to the component, so that the hook plate is hooked for stacking or unstacking, human participation is reduced, the production efficiency is improved, and due to the fact that the position of the hook plate can be adjusted, the components of different specifications can be stacked.
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Description

Technical Field

[0001] The invention relates to the technical field of auxiliary equipment for producing auxiliary structural parts of bridge decks, and in particular to a small component mold stacking and destacking device. Background Art

[0002] During the manufacturing process of the auxiliary structural parts of the bridge deck, when pouring concrete in the mold to form the component, the mold and the precast panels in the mold need to be sent to the curing room for curing by a transport vehicle. Since the mold and precast panels are very heavy, manual stacking is time-consuming and labor-intensive. Sometimes the transport vehicle can only bring in one unit, which makes the number of precast panels that can be cured in the curing room very limited and the space cannot be fully utilized. Summary of the invention

[0003] In order to overcome the shortcomings and deficiencies in the prior art, the purpose of the present invention is to provide a bridge deck component flipping device, which can realize automatic demolding and automatic transportation after the forming mold is transported to the demolding position, thereby realizing automatic production, reducing human participation and improving production efficiency.

[0004] In order to solve the above problems, the present invention provides a small component mold stacking and destacking device, including a mounting frame, a vertical frame is arranged on the mounting frame, two groups of mobile frames are slidably arranged on the mounting frame, and two groups of hook components are slidably arranged on the mobile frame;

[0005] The movable frame is provided with a first driving cylinder on one side close to the center of the mounting frame, and the first driving cylinder is used to drive the movable frame to move left and right;

[0006] A second driving cylinder is arranged between the hook assembly and the movable frame, and the second driving cylinder is used to drive the hook assembly to move left and right. The driving hook assembly includes a hook plate adapted to the mounting rod arranged on the component mold, and the hook plate hooks the mold through the mounting rod arranged on the component mold.

[0007] Optionally, the mobile frame includes an L-shaped connecting frame and a mobile beam arranged at both ends, one end of the L-shaped connecting frame is provided with a first slider, the mounting frame is provided with a first slide rail corresponding to the slider, and the other end of the L-shaped connecting frame is connected to the mobile beam;

[0008] The movable beam is provided with a second slide rail, a hook bracket is slidably provided on the second slide rail, and a fixing column and a hook plate are fixedly connected below the hook bracket.

[0009] Optionally, a third proximity switch is provided at the bottom of the hook plate, and the third proximity switch is used to detect that the mounting rod on the component mold is in place.

[0010] Optionally, a front-to-rear fixed beam is further provided in the mounting frame, a first driving cylinder support is provided on the fixed beam, a second driving cylinder support is provided on the movable beam, and a first driving cylinder is provided between the first driving cylinder support and the second driving cylinder support;

[0011] A second driving cylinder is fixedly arranged on the moving beam, and an output end of the second driving cylinder is connected to the fixed column.

[0012] Optionally, first proximity switches for detecting whether the first slider is in place are provided at both ends of the first slide rail, and second proximity switches for detecting whether the hook bracket is in place are provided at both ends of the second slide rail.

[0013] Optionally, a lifting cylinder is provided in the stand, and an output end of the lifting cylinder is fixedly connected to the mounting frame.

[0014] Optionally, a pull rope sensor for detecting the lifting height of the lifting cylinder is provided on the mounting frame.

[0015] The present invention has the following advantages:

[0016] The mounting frame is driven up and down by turning on the lifting cylinder, and the mounting frame is adjusted to a suitable height. The moving frame is driven to slide on the first slide rail by turning on the first driving cylinder. The hook assembly is driven to slide on the second slide rail by turning on the second driving cylinder, and the hook plate is adjusted to a position corresponding to the component, so as to hook up the hook plate for stacking or destacking. This arrangement reduces human participation and improves production efficiency. Since the position of the hook plate can be adjusted, components of different specifications can be stacked. The first proximity switch arranged on the mounting frame limits the moving range of the moving frame, and the second proximity switch arranged on the moving beam limits the moving range of the hook assembly to avoid the danger of falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 The schematic diagram of the structure of a small component mold stacking and destacking device is shown;

[0019] Figure 2 Shows Figure 1 A top view of

[0020] Figure 3 Shows Figure 1 The structural diagram at A in the middle;

[0021] Figure 4 The electrical connection diagram of the electrical components in the utility model is shown;

[0022] Figure 5 A schematic structural diagram of a first component mold is shown;

[0023] Figure 6 A schematic structural diagram of a second component mold is shown;

[0024] Figure 7 A schematic structural diagram of a third component mold is shown;

[0025] Figure 8 A schematic structural diagram of the fourth component mold is shown.

[0026] Description of reference numerals:

[0027] 1. Mounting frame; 101. First slide rail; 102. First slider; 103. First proximity switch; 104. Pull rope sensor; 2. Stand; 201. Lifting cylinder; 3. Moving frame; 301. L-shaped connecting frame; 302. Second slide rail; 303. Moving beam; 304. Second slider; 305. Second proximity switch; 4. Hook assembly; 401. Hook bracket; 402. Fixed column; 403. Hook plate; 404. Third proximity switch; 5. Fixed beam; 6. First drive cylinder; 601. First drive cylinder support; 602. Second drive cylinder support; 7. Second drive cylinder. DETAILED DESCRIPTION

[0028] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0030] This embodiment provides a small component mold stacking and destacking device, such as Figure 1-Figure 3As shown, a small component mold stacking and destacking equipment includes a mounting frame 1 and a vertical frame 2 arranged at the bottom of the mounting frame 1, a lifting cylinder 201 is arranged in the vertical frame 2, and the output end of the lifting cylinder 201 is fixedly connected to the mounting frame 1. Among them, two groups of moving frames 3 are arranged on the mounting frame 1, and the moving frame 3 includes an L-shaped connecting frame 301 and a moving beam 303 arranged at both ends. A first slider 102 is arranged at one end of the L-shaped connecting frame 301, and a first slide rail 101 corresponding to the slider is arranged on the mounting frame 1, and the other end of the L-shaped connecting frame 301 is connected to the moving beam 303. A front-to-back fixed beam 5 is also arranged in the mounting frame 1, a first driving cylinder support 601 is arranged on the fixed beam 5, a second driving cylinder support 602 is arranged on the moving beam 303, and a first driving cylinder 6 is arranged between the first driving cylinder support 601 and the second driving cylinder support 602. The first driving cylinder 6 is used to drive the moving frame 3 to move left and right.

[0031] Specifically, a second slide rail 302 is provided on the moving beam 303, the hook assembly 4 includes a hook bracket 401, a fixed column 402 and a hook plate 403, and a second slider 304 is provided at the bottom of the hook bracket 401, and the second slider 304 drives the hook assembly 4 to slide on the second slide rail 302. Figure 2 As shown, a fixed column 402 and a hook plate 403 are fixedly connected below the hook bracket 401, a third proximity switch 404 is provided at the bottom of the hook plate 403, and the output end of the third proximity switch 404 is connected to the input end of the controller. A second drive cylinder 7 is provided between the hook assembly 4 and the moving beam 303, the output end of the second drive cylinder 7 is connected to the fixed column 402, and the second drive cylinder 7 is used to drive the hook assembly 4 to move left and right.

[0032] like Figure 3 As shown, first proximity switches 103 are disposed at both ends of the first slide rail 101 , second proximity switches 305 are disposed at both ends of the second slide rail 302 , and switch bases are disposed at the bottoms of the first proximity switch 103 and the second proximity switch 305 .

[0033] like Figure 4 As shown, the output end of the first proximity switch 103 is connected to the input end of the controller, and the output end of the controller is connected to the switch of the first drive cylinder 6; the output end of the second proximity switch 305 is connected to the input end of the controller, and the output end of the controller is connected to the switch of the second drive cylinder 7.

[0034] like Figure 2 As shown, a pull-wire sensor 104 is provided on the crossbeam, the output end of the pull-wire sensor 104 is connected to the input end of the controller, the output end of the controller is connected to the switch of the lifting cylinder, and the pull-wire sensor 104 is used to detect the height of the lifting cylinder.

[0035] This palletizing and depalletizing equipment can be used on a variety of small component molds, such as Figure 5-Figure 8As shown, two groups of first mounting blocks 701 are arranged on both sides of the first component mold 7, and the first mounting rods 702 are arranged on the mounting blocks; two groups of second mounting blocks 801 are arranged on both sides of the second component mold 8, and the second mounting rods 802 are arranged on the mounting blocks; two groups of third mounting blocks 901 are arranged on both sides of the third component mold 9, and the third mounting rods 902 are arranged on the mounting blocks; two groups of fourth mounting blocks 1001 are arranged on both sides of the fourth component mold 10, and the fourth mounting rods 1002 are arranged on the mounting blocks.

[0036] The working principle of this embodiment is as follows: when palletizing is required, the lifting cylinder 201 is first driven to open, and the height of the component mold is adjusted. After adjusting to a suitable height, the first driving cylinder 6 is turned on to drive the mobile frame 3 to move to both sides of the mounting frame 1. When the mobile frame 3 moves to correspond to the position of the small component, the first driving cylinder 6 stops moving, and the second driving cylinder 7 is turned on at this time to drive the hook assembly 4 to slide on the second slide rail 302. When sliding to the front and rear positions corresponding to the small component, the third proximity switch 404 transmits a signal to the controller, and the controller controls the second driving cylinder 7 to close. When the first component mold 7 needs to be palletized, the first mounting rod 702 is hooked by the hook plate 403. When the first component mold 8 needs to be palletized, the second mounting rod 802 is hooked by the hook plate 403. When the component mold 9 is being stacked, the third mounting rod 902 is hooked by the hook plate 403. When the first component mold 10 needs to be stacked, the fourth mounting rod 1002 is hooked by the hook plate 403. When hooked, the third proximity switch sends a signal. At this time, the lifting cylinder 201 is turned on to adjust the height of the mounting frame 1. The height of the stacking is adjusted, and then the first driving cylinder 6 is started to drive the moving frame 3 to slide on the first slide rail 101. When it moves to the position where stacking is required, the first driving cylinder 6 is closed, and then the lifting cylinder 201 is started to adjust the height. If the height does not need to be adjusted, the second driving cylinder 7 is directly started to release the component and place it at the specified position. Then repeat the above steps to move another component mold. The steps for destacking and stacking are the same. Destacking only requires repeating the above steps.

[0037] The first proximity switches 103 provided at both ends of the first slide rail 101 ensure that the moving frame 3 is limited during the moving process. When the moving frame 3 moves to the first proximity switch 103, the signal of the first proximity switch 103 is transmitted to the controller, and the controller controls the first driving cylinder 6 to close and activates the alarm to prevent the first slider 102 from falling off the first slide rail 101 and causing danger. Similarly, the second proximity switches 305 provided at both ends of the second slide rail 302 limit the moving range of the hook assembly 4. The pull rope sensor 104 is used to detect the lifting height of the mounting frame 1.

[0038] Obviously, the above embodiments are merely examples for the purpose of clear explanation, and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived therefrom are still within the scope of protection of the invention.

Claims

1. A small component mold stacking and destacking device, comprising a mounting frame (1), on which a stand (2) is arranged, characterized in that: Two groups of movable frames (3) are slidably arranged on the mounting frame (1), and two groups of hook components (4) are slidably arranged on the movable frame (3); A first driving cylinder (6) is provided on one side of the movable frame (3) close to the center of the mounting frame (1), and the first driving cylinder (6) is used to drive the movable frame (3) to move left and right; A second driving cylinder (7) is arranged between the hook assembly (4) and the movable frame (3), and the second driving cylinder (7) is used to drive the hook assembly (4) to move left and right. The driving hook assembly (4) comprises a hook plate (403) adapted to a mounting rod arranged on the component mold, and the hook plate (403) hooks the mold through the mounting rod arranged on the component mold.

2. A small component mold stacking and destacking equipment according to claim 1, characterized in that: The movable frame (3) comprises an L-shaped connecting frame (301) and a movable beam (303) arranged at two ends, one end of the L-shaped connecting frame (301) is provided with a first sliding block (102), the mounting frame (1) is provided with a first sliding rail (101) corresponding to the sliding block, and the other end of the L-shaped connecting frame (301) is connected to the movable beam (303); The movable beam (303) is provided with a second slide rail (302), a hook bracket (401) is slidably provided on the second slide rail (302), and a fixing column (402) and a hook plate (403) are fixedly connected below the hook bracket (401).

3. The small component mold stacking and destacking equipment according to claim 2 is characterized in that: A third proximity switch (404) is provided at the bottom of the hook plate (403), and the third proximity switch (404) is used to detect whether the mounting rod on the component mold is in place.

4. The small component mold stacking and destacking equipment according to claim 2, characterized in that: The mounting frame (1) is also provided with a front-to-rear fixed beam (5), a first drive cylinder support (601) is provided on the fixed beam (5), a second drive cylinder support (602) is provided on the movable beam (303), and a first drive cylinder (6) is provided between the first drive cylinder support (601) and the second drive cylinder support (602); A second driving cylinder (7) is fixedly arranged on the moving beam (303), and an output end of the second driving cylinder (7) is connected to a fixed column (402).

5. The small component mold stacking and destacking equipment according to claim 2, characterized in that: Both ends of the first slide rail (101) are provided with first proximity switches (103) for detecting whether the first slider (102) is in place, and both ends of the second slide rail (302) are provided with second proximity switches (305) for detecting whether the hook bracket (401) is in place.

6. The small component mold stacking and destacking equipment according to claim 3, characterized in that: A lifting cylinder (201) is arranged inside the stand (2), and an output end of the lifting cylinder (201) is fixedly connected to the mounting frame (1).

7. The small component mold stacking and destacking equipment according to claim 4, characterized in that: The mounting frame (1) is provided with a pull rope sensor (104) for detecting the lifting height of the lifting cylinder (201).