Glass tube inner diameter shaping machine

By designing the glass tube inner diameter shaping machine, the plastic shaping cylinder, heating plate and air pressure technology is used to make the glass tube fit with the plastic shaping cylinder under air pressure, solving the problem of the glass tube being deflected due to its own weight, and achieving effective shaping and dimensional consistency of the inner diameter of the glass tube.

CN222574528UActive Publication Date: 2025-03-07HEBEI DINGSHUO GLASS PROD CO LTD
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Patent Information

Application Number
CN202420588116.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-07
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The glass tubes made by the existing Danner method are prone to bend due to their own weight when the diameter is large and the thickness is large, resulting in the inner diameter not straight enough, affecting subsequent use.

Method used

A glass tube inner diameter shaping machine is designed. By sucking the glass tube on the plastic tube, using components such as electric telescopic rods, threaded rods and heating plates to control the glass tube to fit the plastic tube under air pressure to achieve the same size as the shaft.

Benefits of technology

It effectively solves the problem that the inner diameter of the glass tube is not straight and regular enough, ensures that the size of the glass tube is consistent in subsequent use, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The glass tube inner diameter shaping machine comprises a machine base and a fixing plate fixedly connected to one side of the top of the machine base, the upper portion of one side of the fixing plate is rotationally connected with a ventilation pipe through an opening, and the outer surface of the ventilation pipe is fixedly connected with an annular plate; a shaping cylinder is fixedly installed on one side of the annular plate and located on the outer surface of the ventilation pipe. The glass tube shaping device relates to the technical field of glass tube shaping. According to the glass tube inner diameter shaping machine, a shaping cylinder is sleeved with a glass tube, an electric telescopic rod is controlled to extend, a threaded rod is rotated to drive a limiting plate to move, the glass tube is limited between a rotating plate and an annular plate, meanwhile, the shaping cylinder is heated through a plurality of heating plates, air is extracted through an air extraction pipe on an air extraction pump, and the air extraction pipe extracts air from a ventilation pipe; and the heated glass tube is attached to the shaping cylinder under the air pressure intensity, so that the size of the heated glass tube is the same as that of a shaft, and the inner diameter of the glass tube can be well shaped.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass tube shaping, in particular to a glass tube inner diameter shaping machine. Background Art

[0002] Glass tubes used in fluorescent lamps, etc. are mainly manufactured by the Daner process. However, in the Daner process, there are restrictions on the diameter and thickness of the glass tubes that can be manufactured. For example, it is difficult to manufacture glass tubes with a large diameter and a large thickness by the Daner process. Specifically, the Daner process is a forming method in which molten glass is supplied to the side of a cylindrical forming body rotating around an inclined axis and the molten glass flowing down from the forming body is drawn along a transverse tube.

[0003] Therefore, when a glass tube with a large diameter and thickness is drawn by Danafar, it often bends due to its own weight, resulting in the inner diameter of some glass tubes not being straight and regular enough, affecting subsequent normal use. Therefore, a glass tube inner diameter shaping machine is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a glass tube inner diameter shaping machine, which solves the problem that the inner diameters of some glass tubes are not straight and regular enough, thus affecting subsequent normal use.

[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a glass tube inner diameter shaping machine, comprising a machine base and a fixed plate fixedly connected to one side of the top of the machine base, a ventilation pipe is rotatably connected to the upper side of one side of the fixed plate through an opening, an annular plate is fixedly connected to the outer surface of the ventilation pipe, a shaping cylinder is fixedly installed on one side of the annular plate and located on the outer surface of the ventilation pipe, a plurality of heating plates are fixedly installed between the outer surface of the ventilation pipe and the inner surface of the shaping cylinder, a limiting mechanism is provided on the other side of the top of the machine base, an exhaust pump is fixedly connected to the top of the machine base and located on one side of the fixed plate, an exhaust pipe is connected to the exhaust end of the exhaust pump, one end of the exhaust pipe is rotatably connected to one end of the ventilation pipe through a bearing, and an exhaust pipe is connected to the exhaust end of the exhaust pump.

[0006] Preferably, the limiting mechanism comprises an electric telescopic rod, which is fixedly connected to the top of the machine base, a telescopic end of the electric telescopic rod is fixedly connected to a movable plate, and one side of the movable plate is threadedly connected to a threaded rod via an opening.

[0007] Preferably, one end of the threaded rod is fixedly connected to a limiting plate, and one side of the limiting plate is rotatably connected to a rotating plate via a bearing.

[0008] Preferably, one side of the fixed plate is fixedly connected to a motor via a fixed frame, the output shaft of the motor is fixedly connected to a rotating rod via a coupling, and one end of the rotating rod is rotatably connected to one side of the fixed plate via a bearing.

[0009] Preferably, the outer surface of the rotating rod and the outer surface of the ventilation pipe are both fixedly connected with pulleys.

[0010] Preferably, a conveyor belt is drivingly connected between the outer surfaces of the two pulleys.

[0011] Beneficial Effects

[0012] The utility model provides a glass tube inner diameter shaping machine. Compared with the existing technology, it has the following advantages:

[0013] Beneficial effects:

[0014] The utility model puts a glass tube on a shaping tube, controls the extension of an electric telescopic rod, and then rotates the threaded rod to drive the limit plate to move, so that the glass tube is limited between the rotating plate and the annular plate, and heats the shaping tube through multiple heating plates, and then uses the exhaust pipe on the exhaust pump to exhaust air, so that the exhaust pipe exhausts air to the ventilation pipe, thereby exhausting air in the glass tube, so that the heated glass tube and the shaping tube are fitted together under air pressure to reach the same size as the shaft, so that the inner diameter of the glass tube can be well shaped. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the external structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure of the ventilation pipe, annular plate, shaping cylinder, rotating rod, pulley and conveyor belt of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the ventilation pipe, shaping cylinder and heating plate of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the movable plate, threaded rod, limit plate and rotating plate of the utility model.

[0019] In the figure: 1, machine base; 2, fixed plate; 3, ventilation pipe; 4, annular plate; 5, shaping cylinder; 6, heating plate; 7, limiting mechanism; 8, vacuum pump; 9, vacuum pipe; 10, exhaust pipe; 11, motor; 12, rotating rod; 13, pulley; 14, conveyor belt; 71, electric telescopic rod; 72, moving plate; 73, threaded rod; 74, limiting plate; 75, rotating plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] See also Figure 1-4 The utility model provides a technical solution: a glass tube inner diameter shaping machine, comprising a machine base 1 and a fixed plate 2 fixedly connected to one side of the top of the machine base 1, a ventilation pipe 3 is rotatably connected to the upper side of one side of the fixed plate 2 through an opening, an annular plate 4 is fixedly connected to the outer surface of the ventilation pipe 3, a shaping cylinder 5 is fixedly installed on one side of the annular plate 4 and located on the outer surface of the ventilation pipe 3, a plurality of heating plates 6 are fixedly installed between the outer surface of the ventilation pipe 3 and the inner surface of the shaping cylinder 5, the heating plate 6 and the shaping cylinder 5 are electrically connected to the internal battery, and are controlled by a control switch, a limiting mechanism 7 is arranged on the other side of the top of the machine base 1, an air pump 8 is fixedly connected to the top of the machine base 1 and located on one side of the fixed plate 2, the air pump 8 is electrically connected to the external power supply, and is controlled by a control switch, an air outlet end of the air pump 8 is connected to an air outlet pipe 9, one end of the air outlet pipe 9 is rotatably connected to one end of the ventilation pipe 3 through a bearing, and an air outlet pipe 10 is connected to the air outlet end of the air pump 8.

[0022] Furthermore, in order to facilitate the limiting and blocking of the glass tube, the limiting mechanism 7 includes an electric telescopic rod 71, which is fixedly connected to the top of the base 1, and the telescopic end of the electric telescopic rod 71 is fixedly connected to a movable plate 72, one side of the movable plate 72 is threadedly connected to a threaded rod 73 through an opening, one end of the threaded rod 73 is fixedly connected to a limiting plate 74, and one side of the limiting plate 74 is rotatably connected to a rotating plate 75 through a bearing.

[0023] Furthermore, in order to drive the glass tube to rotate and make the glass tube fit more closely to the shaping tube 5, one side of the fixed plate 2 is fixedly connected to a motor 11 through a fixed frame. The motor 11 is a servo motor, electrically connected to an external power supply, and controlled by a control switch. The output shaft of the motor 11 is fixedly connected to a rotating rod 12 through a coupling. One end of the rotating rod 12 is rotatably connected to one side of the fixed plate 2 through a bearing. The outer surface of the rotating rod 12 and the outer surface of the ventilation pipe 3 are fixedly connected to a pulley 13, and a conveyor belt 14 is transmission-connected between the outer surfaces of the two pulleys 13.

[0024] When in use, the glass tube is sleeved on the surface of the shaping tube 5, the electric telescopic rod 71 is controlled to extend to the height of the shaping tube 5, and the threaded rod 73 is rotated, so that the threaded rod 73 drives the limiting plate 74 to move leftward, so that the rotating plate 75 presses against the glass tube to the left, and the glass tube is limited between the rotating plate 75 and the annular plate 4;

[0025] Then, the shaping cylinder 5 is heated by multiple heating plates 6, so that the shaping cylinder 5 heats the glass tube. At the same time, the motor 11 drives the rotating rod 12 to rotate, and the rotating rod 12 drives the ventilation pipe 3 to rotate through the pulley 13 and the conveyor belt 14, so that the ventilation pipe 3 drives the glass tube on the shaping cylinder 5 to rotate, so that the glass tube rotates and heats. After the glass tube is heated, the air is exhausted through the exhaust pipe 9 on the exhaust pump 8, so that the exhaust pipe 9 will exhaust the ventilation pipe 3, so that the ventilation pipe 3 exhausts the inside of the glass tube. Under the action of atmospheric pressure, the inner diameter of the glass tube is fitted with the axis to reach the same size as the axis, and then the heating of the heating plate 6 is stopped to cool the glass tube.

Claims

1. A glass tube inner diameter shaping machine, comprising a machine base (1) and a fixing plate (2) fixedly connected to one side of the top of the machine base (1), characterized in that: A ventilation pipe (3) is rotatably connected to the upper side of one side of the fixed plate (2) through an opening, an annular plate (4) is fixedly connected to the outer surface of the ventilation pipe (3), a shaping cylinder (5) is fixedly installed on one side of the annular plate (4) and located on the outer surface of the ventilation pipe (3), a plurality of heating plates (6) are fixedly installed between the outer surface of the ventilation pipe (3) and the inner surface of the shaping cylinder (5), a limiting mechanism (7) is provided on the other side of the top of the machine base (1), an air pump (8) is fixedly connected to the top of the machine base (1) and located on one side of the fixed plate (2), an air outlet end of the air pump (8) is connected to an air outlet pipe (9), one end of the air outlet pipe (9) is rotatably connected to one end of the ventilation pipe (3) through a bearing, and an air outlet end of the air pump (8) is connected to an air outlet pipe (10).

2. A glass tube inner diameter shaping machine according to claim 1, characterized in that: The limiting mechanism (7) comprises an electric telescopic rod (71), the electric telescopic rod (71) is fixedly connected to the top of the machine base (1), the telescopic end of the electric telescopic rod (71) is fixedly connected to a movable plate (72), and one side of the movable plate (72) is threadedly connected to a threaded rod (73) via an opening.

3. A glass tube inner diameter shaping machine according to claim 2, characterized in that: One end of the threaded rod (73) is fixedly connected to a limiting plate (74), and one side of the limiting plate (74) is rotatably connected to a rotating plate (75) via a bearing.

4. A glass tube inner diameter shaping machine according to claim 1, characterized in that: One side of the fixed plate (2) is fixedly connected to a motor (11) via a fixing frame, an output shaft of the motor (11) is fixedly connected to a rotating rod (12) via a coupling, and one end of the rotating rod (12) is rotatably connected to one side of the fixed plate (2) via a bearing.

5. A glass tube inner diameter shaping machine according to claim 4, characterized in that: The outer surface of the rotating rod (12) and the outer surface of the ventilation pipe (3) are both fixedly connected with a pulley (13).

6. A glass tube inner diameter shaping machine according to claim 5, characterized in that: A conveyor belt (14) is transmission-connected between the outer surfaces of the two pulleys (13).