Sizing equipment for jacquard curtain fabric production

By setting up an adjustable cloth guide roller structure and automatic slurry mechanism in the jacquard curtain fabric slurry equipment, the problem that existing equipment cannot flexibly adjust the slurry time is solved, and the slurry effect and working efficiency are improved.

CN222575016UActive Publication Date: 2025-03-07ZHEJIANG CHANGXING HAOGE TEXTILE CO LTD
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Patent Information

Application Number
CN202421335642.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-07
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Existing jacquard curtain fabric sizing equipment cannot flexibly adjust the sizing time, resulting in poor sizing effect of the fabric and affecting work efficiency.

Method used

A sizing device including a plurality of fixed guide rollers and a moving guide roller is designed. The distance between the moving guide roller and the fixed guide roller is adjusted through a lifting mechanism, the length and soaking time of fabric sizing are adjusted, and an automatic slurrying mechanism is equipped to ensure sufficient slurry.

Benefits of technology

It realizes flexible adjustment of the sizing time according to the process requirements of different jacquard curtain fabrics, improves the fabric sizing effect and work efficiency, and ensures product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sizing equipment for jacquard curtain fabric production, which comprises a sizing box, a plurality of fixed cloth guide rollers are rotatably connected in the sizing box, a movable cloth guide roller is arranged between every two adjacent fixed cloth guide rollers, all the movable cloth guide rollers are connected through a support frame, a lifting mechanism is mounted on the sizing box, and the lifting mechanism is connected with the fixed cloth guide rollers. The fixed cloth guide rollers and the movable cloth guide rollers are alternately arranged, all the movable cloth guide rollers are connected through the supporting frame, and the lifting mechanism is used for driving all the movable cloth guide rollers to synchronously move up and down. By adjusting the distance between the movable cloth guide roller and the fixed cloth guide roller, the sizing length of the jacquard curtain fabric in the sizing box and the sizing soaking time of the jacquard curtain fabric are adjusted, so that the optimal sizing soaking time is provided according to different process requirements of different jacquard curtain fabrics, and the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric sizing, in particular to a sizing device for producing jacquard curtain fabrics. Background Art

[0002] Sizing refers to the process of soaking the fabric in slurry and drying it to obtain a thick feel and stiff appearance. The sizing process is an indispensable step in the textile processing process, and it is also an extremely complex and critical step. The quality of sizing directly affects the weaving efficiency and product quality. Generally speaking, yarn and semi-line woven fabrics need to be sizing. Sizing can increase the strength of yarn and fabric, reduce yarn hairiness, and reduce the friction between yarn and loom, which is beneficial to weaving. The production of jacquard curtain fabrics requires sizing.

[0003] When sizing existing jacquard curtain fabrics, most of them are immersed in the slurry, and the sizing operation is carried out by moving the fabric in the slurry, and the sizing is carried out by moving immersion. The sizing process requirements of different types of jacquard curtain fabrics are different, and the time required for immersion sizing is also different. However, the existing sizing equipment sets the sizing time of jacquard curtain fabrics consistently, or needs to adjust the speed parameters of the fabric moving conveying, which is cumbersome to operate, affects the sizing effect of the fabric, and affects the work efficiency. Therefore, it is necessary to design a sizing equipment for jacquard curtain fabric production to improve the above problems. Utility Model Content

[0004] 1. Technical problems to be solved by the utility model

[0005] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a sizing device for the production of jacquard curtain fabrics, aiming to solve the problem in the prior art that it is inconvenient to adjust the sizing time of the jacquard curtain fabrics, which affects the sizing effect of the fabrics and affects the work efficiency.

[0006] 2. Technical solution

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A sizing device for producing jacquard curtain fabrics, comprising a sizing box, wherein a plurality of fixed cloth guide rollers are rotatably connected inside the sizing box, a movable cloth guide roller is arranged between two adjacent fixed cloth guide rollers, and all the movable cloth guide rollers are connected via a support frame, a lifting mechanism is installed on the sizing box, and the lifting mechanism is used to drive the movable cloth guide roller to move up and down in a straight line, and is used to adjust the distance between the movable cloth guide roller and the fixed cloth guide roller, one side of the sizing box is connected to a material pump via a connecting pipe, and an automatic sizing mechanism is installed inside the sizing box, and the automatic sizing mechanism is used to automatically start the material pump to replenish sizing liquid when the liquid level in the sizing box drops to a minimum threshold value.

[0009] Preferably, the support frame comprises a fixed rod fixedly connected to the top of the movable cloth guide roller, diagonal support rods are fixedly connected between the two sides of the fixed rod and the movable cloth guide roller, and the top of the fixed rod is fixedly connected to the same connecting plate.

[0010] Preferably, the lifting mechanism includes a mounting frame fixedly connected to the outside of the sizing box, mounting grooves are provided on the inner walls on both sides of the mounting frame, a screw rod is vertically rotatably connected in the mounting groove, a lifting plate is rotatably connected between the two screw rods, the lifting plate is fixedly connected to the top of the connecting plate, a driving assembly for driving one of the screw rods to rotate is installed on the mounting frame, and a linkage assembly is arranged between the two screw rods.

[0011] Preferably, the drive assembly includes a first bevel gear fixedly sleeved on one of the screw rods and a second bevel gear meshing with the first bevel gear. One side of the second bevel gear is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the mounting frame, and one end extends to the outside of the mounting frame and is fixedly connected to a handle.

[0012] Preferably, the linkage assembly includes a pulley fixedly connected to the top of the screw rod, the pulley is placed outside the mounting frame, and a belt is sleeved between two of the pulleys.

[0013] Preferably, the automatic pulp feeding mechanism includes a frame, a lifting rod movably inserted at the bottom of the frame, and a floating ball fixedly connected to the bottom of the lifting rod, a movable plate is fixedly connected to the top of the lifting rod, the movable plate is slidably connected to the inside of the frame, a probe is fixedly connected to the movable plate, a lower touch switch is fixedly connected to the bottom of the frame, an upper touch switch is fixedly connected to the top of the frame, the probe is used in conjunction with the lower touch switch and the upper touch switch, and the lower touch switch and the upper touch switch are electrically connected to the material pump.

[0014] Preferably, guide rollers are installed on both sides of the top of the sizing box.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] (1) The utility model arranges a plurality of fixed cloth guide rollers and movable cloth guide rollers alternately, connects all movable cloth guide rollers through a support frame, and drives all movable cloth guide rollers to move up and down synchronously through a lifting mechanism, so as to adjust the distance between the movable cloth guide rollers and the fixed cloth guide rollers, and is used to adjust the sizing length of the jacquard curtain fabric in the sizing box, and adjust the sizing soaking time of the jacquard curtain fabric, so as to provide the best sizing soaking time according to the different process requirements of different jacquard curtain fabrics, thereby improving product quality.

[0018] (2) The utility model sets an automatic slurry feeding mechanism and a linkage control with a material pump. When the liquid level of the slurry in the sizing box drops to the lowest threshold value, the automatic slurry feeding mechanism generates a signal to control the material pump to automatically start replenishing the slurry. There is no need for manual replenishment, which saves time and effort and can prevent insufficient slurry from affecting sizing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the sizing equipment used in the production of jacquard curtain fabrics;

[0020] Figure 2 It is an enlarged schematic diagram of the support frame structure;

[0021] Figure 3 It is a schematic diagram of the drive component structure;

[0022] Figure 4 This is an enlarged schematic diagram of the automatic pulp feeding mechanism structure.

[0023] In the figure: 1. sizing box; 2. fixed cloth guide roller; 3. movable cloth guide roller; 4. support frame; 41. fixed rod; 42. diagonal support rod; 43. connecting plate; 5. lifting mechanism; 51. mounting frame; 52. screw rod; 53. lifting plate; 54. driving assembly; 541. first bevel gear; 542. second bevel gear; 543. handle; 55. pulley; 56. belt; 6. material pump; 7. automatic slurry feeding mechanism; 71. frame; 72. lifting rod; 73. float; 74. movable plate; 75. probe; 76. lower touch switch; 77. upper touch switch. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] Example:

[0026] See also Figure 1-Figure 4The present embodiment provides a sizing device for producing jacquard curtain fabrics, including a sizing box 1, guide rollers are installed on both sides of the top of the sizing box 1, a plurality of fixed cloth guide rollers 2 are rotatably connected inside the sizing box 1, a movable cloth guide roller 3 is arranged between two adjacent fixed cloth guide rollers 2, and all movable cloth guide rollers 3 are connected through a support frame 4, a lifting mechanism 5 is installed on the sizing box 1, and the lifting mechanism 5 is used to drive the movable cloth guide roller 3 to move up and down in a straight line, and is used to adjust the distance between the movable cloth guide roller 3 and the fixed cloth guide roller 2, a material pump 6 is connected to one side of the sizing box 1 through a connecting pipe, and the other end of the material pump 6 is connected to a slurry storage box, and an automatic slurry feeding mechanism 7 is installed inside the sizing box 1, and the automatic slurry feeding mechanism 7 is used to automatically start the material pump 6 to replenish slurry when the liquid level in the sizing box 1 drops to the lowest threshold value, so as to pass the jacquard curtain fabric through one side of the guide Roller, then alternately bends and passes between the fixed cloth guide roller 2 and the movable cloth guide roller 3, and passes through the guide roller on the other side again, and is used to drive all the movable cloth guide rollers 3 to move up and down synchronously through the lifting mechanism 5, so as to adjust the distance between the movable cloth guide roller 3 and the fixed cloth guide roller 2, and is used to adjust the sizing length of the jacquard curtain fabric in the sizing box 1, and adjust the sizing soaking time of the jacquard curtain fabric, so as to provide the best sizing soaking time according to the different process requirements of different jacquard curtain fabrics, and improve the product quality. By setting an automatic sizing mechanism 7, the automatic sizing mechanism 7 is controlled in linkage with the material pump 6. When the liquid level of the slurry in the sizing box 1 drops to the lowest threshold value, the automatic sizing mechanism 7 generates a signal to control the material pump 6 to automatically start to replenish the slurry, without manual sizing, saving time and labor, and preventing the sizing from being affected by insufficient slurry.

[0027] As an implementation method of this embodiment, Figure 1 and Figure 2 As shown, the support frame 4 includes a fixed rod 41 fixedly connected to the top of the movable cloth guide roller 3, diagonal support rods 42 are fixedly connected between the two sides of the fixed rod 41 and the movable cloth guide roller 3, and the top of the fixed rod 41 is fixedly connected to the same connecting plate 43. By arranging the fixed rod 41 and the connecting plate 43, all the movable cloth guide rollers 3 are connected as a whole, so that they can be raised and lowered synchronously, and the supporting stability is improved by arranging the diagonal support rods 42.

[0028] As an implementation method of this embodiment, Figure 1 and Figure 3As shown, the lifting mechanism 5 includes a mounting frame 51 fixedly connected to the outer side of the slurry box 1, and mounting grooves are opened on the inner walls on both sides of the mounting frame 51. Screw rods 52 are vertically rotatably connected in the mounting grooves, and a lifting plate 53 is rotatably connected between the two screw rods 52. The lifting plate 53 is fixedly connected to the top of the connecting plate 43. A driving component 54 for driving one of the screw rods 52 to rotate is installed on the mounting frame 51, and a linkage component is arranged between the two screw rods 52. The driving component 54 includes a first bevel gear 541 fixedly sleeved on one of the screw rods 52 and a second bevel gear 542 meshing with the first bevel gear 541. One side of the second bevel gear 542 is fixedly connected to a rotating shaft, which is rotatably connected to the mounting frame 51, and one end of the rotating shaft extends to the outside of the mounting frame 51 and A handle 543 is fixedly connected, and the linkage assembly includes a pulley 55 fixedly connected to the top of the screw rod 52. The pulley 55 is placed outside the mounting frame 51, and a belt 56 is sleeved between the two pulleys 55. The second bevel gear 542 is driven to rotate by rotating the handle 543, and the second bevel gear 542 drives the meshing first bevel gear 541 to rotate, and the first bevel gear 541 drives the connected screw rod 52 to rotate, and the screw rod 52 drives the connected pulley 55 to rotate, thereby driving the other screw rod 52 to rotate through the belt 56, and then adjusting the height of the lifting plate 53, realizing the lifting and lowering operation of the movable guide roller 3, and being used to adjust the sizing length of the jacquard curtain fabric in the sizing box 1, and adjusting the sizing soaking time of the jacquard curtain fabric, the operation is convenient, and the practicability is high.

[0029] In this embodiment, an indicator needle is fixedly connected to one side of the lifting plate 53, and a scale line used in conjunction with the indicator needle is provided on the outer wall of the mounting frame 51, so as to facilitate observation of the adjusted length of the jacquard curtain fabric, thereby calculating a reasonable soaking time and improving work efficiency.

[0030] As an implementation method of this embodiment, Figure 1 and Figure 4As shown, the automatic pulp feeding mechanism 7 includes a frame 71, a lifting rod 72 movably plugged into the bottom of the frame 71, and a floating ball 73 fixedly connected to the bottom of the lifting rod 72. A movable plate 74 is fixedly connected to the top of the lifting rod 72. The movable plate 74 is slidably connected to the inside of the frame 71. A probe 75 is fixedly connected to the movable plate 74. A lower touch switch 76 is fixedly connected to the bottom of the frame 71. An upper touch switch 77 is fixedly connected to the top of the frame 71. The probe 75 is used in conjunction with the lower touch switch 76 and the upper touch switch 77. The lower touch switch 76 and the upper touch switch 77 are electrically connected to the material pump 6. Switch 76 is the lowest slurry threshold in the sizing box 1, and the upper touch switch 77 is the highest slurry threshold in the sizing box 1. By setting the float 73 to float on the slurry surface, the float 73 can move with the slurry height, so that the float 73 drives the movable plate 74 to move synchronously through the lifting rod 72. When the slurry level drops to the designed minimum level, the movable plate 74 contacts the lower touch switch 76 to control the material pump 6 to start and add slurry to the sizing box 1. When the slurry level rises, the movable plate 74 contacts the upper touch switch 77 to control the material pump 6 to close, thereby realizing automatic replenishment of slurry without manual replenishment, saving time and effort.

[0031] Working principle: The jacquard curtain fabric passes through the guide roller on one side, then alternately bends and passes between the fixed cloth guide roller 2 and the movable cloth guide roller 3, and then passes through the guide roller on the other side. The second bevel gear 542 is driven to rotate by turning the handle 543, and the second bevel gear 542 drives the meshed first bevel gear 541 to rotate. The first bevel gear 541 drives the connected screw rod 52 to rotate, and the screw rod 52 drives the connected pulley 55 to rotate, thereby driving another screw rod 52 to rotate through the belt 56, and then adjusting the height of the lifting plate 53, adjusting the descent of all the movable cloth guide rollers 3 through the support frame 4, and adjusting according to the process requirements of the jacquard curtain fabric. The length of the jacquard curtain fabric for sizing in the sizing box 1 is adjusted to adjust the immersion time of the jacquard curtain fabric for sizing, provide the best sizing immersion time, and improve product quality. When the slurry level drops to the designed minimum level, the float 73 moves with the slurry height, so that the float 73 drives the moving plate 74 to move synchronously through the lifting rod 72. The moving plate 74 contacts the lower touch switch 76 to control the material pump 6 to start and add slurry to the sizing box 1. When the slurry level rises, the moving plate 74 contacts the upper touch switch 77 to control the material pump 6 to close, thereby realizing automatic replenishment of slurry without manual sizing, saving time and effort, and preventing insufficient slurry from affecting sizing.

[0032] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.

Claims

1. A sizing device for producing jacquard curtain fabrics, comprising a sizing box (1), characterized in that: The sizing box (1) is internally connected with a plurality of fixed cloth guide rollers (2) for rotation, a movable cloth guide roller (3) is arranged between two adjacent fixed cloth guide rollers (2), and all the movable cloth guide rollers (3) are connected via a support frame (4). The sizing box (1) is provided with a lifting mechanism (5), and the lifting mechanism (5) is used to drive the movable cloth guide roller (3) to move up and down in a straight line, and is used to adjust the distance between the movable cloth guide roller (3) and the fixed cloth guide roller (2). One side of the sizing box (1) is connected with a material pump (6) via a connecting pipe, and an automatic slurry feeding mechanism (7) is installed inside the sizing box (1), and the automatic slurry feeding mechanism (7) is used to automatically start the material pump (6) to replenish slurry when the liquid level in the sizing box (1) drops to a minimum threshold.

2. A sizing device for producing jacquard curtain fabric according to claim 1, characterized in that: The support frame (4) comprises a fixed rod (41) fixedly connected to the top of the movable cloth guide roller (3), diagonal support rods (42) are fixedly connected between the two sides of the fixed rod (41) and the movable cloth guide roller (3), and the top of the fixed rod (41) is fixedly connected to the same connecting plate (43).

3. The sizing equipment for producing jacquard curtain fabric according to claim 2, characterized in that: The lifting mechanism (5) comprises a mounting frame (51) fixedly connected to the outside of the sizing box (1), the inner walls on both sides of the mounting frame (51) are provided with mounting grooves, screw rods (52) are vertically rotatably connected in the mounting grooves, a lifting plate (53) is rotatably connected between the two screw rods (52), the lifting plate (53) is fixedly connected to the top of the connecting plate (43), a driving component (54) for driving one of the screw rods (52) to rotate is installed on the mounting frame (51), and a linkage component is arranged between the two screw rods (52).

4. The sizing equipment for producing jacquard curtain fabric according to claim 3, characterized in that: The driving assembly (54) comprises a first bevel gear (541) fixedly sleeved on one of the screw rods (52) and a second bevel gear (542) meshing with the first bevel gear (541); one side of the second bevel gear (542) is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the mounting frame (51), and one end of the rotating shaft extends to the outside of the mounting frame (51) and is fixedly connected to a handle (543).

5. The sizing equipment for producing jacquard curtain fabric according to claim 3, characterized in that: The linkage assembly comprises a pulley (55) fixedly connected to the top of the screw rod (52), the pulley (55) is placed outside the mounting frame (51), and a belt (56) is sleeved between the two pulleys (55).

6. The sizing equipment for producing jacquard curtain fabric according to claim 1, characterized in that: The automatic pulp feeding mechanism (7) comprises a frame (71), a lifting rod (72) movably plugged into the bottom of the frame (71), and a floating ball (73) fixedly connected to the bottom of the lifting rod (72); a movable plate (74) is fixedly connected to the top of the lifting rod (72); the movable plate (74) is slidably connected to the inside of the frame (71); a probe (75) is fixedly inserted into the movable plate (74); a lower touch switch (76) is fixedly connected to the bottom of the frame (71); an upper touch switch (77) is fixedly connected to the top of the frame (71); the probe (75) is used in conjunction with the lower touch switch (76) and the upper touch switch (77); the lower touch switch (76) and the upper touch switch (77) are electrically connected to the material pump (6).

7. The sizing equipment for producing jacquard curtain fabric according to claim 1, characterized in that: Guide rollers are installed on both sides of the top of the sizing box (1).