Device for measuring close attachment amount of switch rail
By providing a tip rail bonding measurement device with a displacement sensor on the tip rail, the problems of low detection efficiency and low accuracy in the prior art are solved, and high-precision and real-time monitoring tip rail bonding detection is achieved.
Patent Information
- Application Number
- CN202421318612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-11
AI Technical Summary
In the prior art, the detection of the tight patch volume of pointed rails mainly relies on manual measurement, with low efficiency and low accuracy, and real-time monitoring cannot be achieved.
A pointed rail bonding amount measurement device is designed. By setting a displacement sensor on the fixing bolt on the side of the pointed rail, the displacement sensor is used to detect the bonding amount between the pointed rail and the basic rail, achieving high-precision and real-time monitoring.
It improves the accuracy and efficiency of measuring the tight fitting amount of the tip rail, and can monitor the tight fitting amount of the tip rail in real time, ensuring that the sharp fitting amount of the tip rail is in a normal working state, saving costs and not destroying the original structure.
Smart Images

Figure CN222575150U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of turnout point rail close fit measurement, and in particular relates to a point rail close fit measurement device. Background Art
[0002] The track in the turnout includes the base rail and the point rail. The train changes track by controlling the movement of the point rail to overlap with the base rail. In order to prevent abnormal displacement of the point rail due to aging of electrical and mechanical components, it is necessary to monitor the close contact between the point rail and the base rail. The close contact is required to be controlled within 2mm, and the point rail is considered to be in normal working condition.
[0003] Currently, the detection and measurement of the close fit of the point rail is done manually using a measuring ruler. This manual measurement method not only has low measurement efficiency and low measurement accuracy, but also cannot monitor the close fit of the point rail in real time. Utility Model Content
[0004] In order to solve the above technical problems, the purpose of the utility model is to provide a device for measuring the close contact of the point rail, which arranges a displacement sensor on the fixing bolt on one side of the point rail. After the point rail moves, the displacement sensor touches the base rail to measure the close contact of the point rail. The measurement accuracy is high, and the close contact of the point rail can be measured in real time, with high measurement efficiency.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A device for measuring the close contact of a point rail comprises a fixing plate, wherein one end side surface of the fixing plate is fitted on the inner side surface of the end of the point rail, the other end of the fixing plate extends out of the end of the point rail, a displacement sensor is arranged on the other end of the extending fixing plate, a detection rod of the displacement sensor extends toward one side of the base rail and extends out of the outer side surface of the point rail; the upper end surface of the fixing plate is not higher than the upper end surface of the point rail.
[0007] Furthermore, a mounting hole matching with a limiting bolt at the end of the point rail is opened at one end of the fixing plate, and the limiting bolt is inserted into the mounting hole to fix the fixing plate.
[0008] Furthermore, a positioning box is provided at one end of the fixing plate, the displacement sensor is arranged in the positioning box, and the end of the detection rod extends out of the positioning box.
[0009] Furthermore, a positioning plate is provided at one end of the fixing plate, the positioning plate is vertically arranged with respect to the fixing plate, and the positioning box is fixed on the positioning plate.
[0010] Furthermore, a rib is provided between the adjacent plate surfaces of the positioning plate and the fixing plate.
[0011] Furthermore, the mounting holes include a pair, the pair of mounting holes are arranged at intervals, and each of the mounting holes is a U-shaped structure.
[0012] Furthermore, one end of the displacement sensor is connected to a turnout integrated monitoring system, and the turnout integrated monitoring system is used to display the amount of close contact detected by the displacement sensor.
[0013] Furthermore, the cross section of the fixing plate is a “[”-shaped structure.
[0014] The utility model adopts the above technical solution, which has the following advantages and effects:
[0015] The utility model provides a device for measuring the close fit of a pointed rail, which detects the close fit of the pointed rail after it moves to the base rail by fixing a displacement sensor on the end of the pointed rail. Since the end of the pointed rail cannot be processed in any way, the utility model fixes the displacement sensor by arranging a mounting hole on a fixing plate that matches a limit bolt on the end of the pointed rail, does not damage the structure of the original pointed rail, saves costs, and simultaneously measures with the displacement sensor, has high measurement efficiency, and can perform real-time monitoring. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the main structure of the utility model.
[0017] Figure 2 for Figure 1 Side view of.
[0018] Figure 3 for Figure 1 Top view of the .
[0019] Figure 4 for Figure 1 Stereoscopic diagram.
[0020] Figure 5 This is a schematic diagram of the installation structure of the displacement sensor inside the positioning box.
[0021] The reference numerals are as follows: 1 - positioning box, 2 - fixing plate, 201 - mounting hole, 3 - rib plate, 4 - positioning plate, 5 - displacement sensor, 501 - detection rod. DETAILED DESCRIPTION
[0022] The following will be combined with the accompanying drawings to describe the embodiments of the present invention in detail, so as to more clearly understand the purpose, characteristics and advantages of the present invention. It should be understood that the embodiments shown in the accompanying drawings are not intended to limit the scope of the present invention, but are only intended to illustrate the essential spirit of the technical solution of the present invention.
[0023] like Figure 1 - Figure 5As shown. The utility model is a device for measuring the close contact of a point rail, comprising a fixing plate 2, one end side of the fixing plate 2 is fitted on the inner side of the end of the point rail, the other end of the fixing plate 2 extends out of the end of the point rail, and a displacement sensor 5 is arranged at the other end of the extending fixing plate 2, and a detection rod 501 of the displacement sensor 5 extends toward one side of the base rail and extends out of the outer side of the point rail. A mounting hole 201 matching with a limit bolt at the end of the point rail is provided at one end of the fixing plate 2, and the limit bolt is inserted through the mounting hole 201 to fix the fixing plate 2.
[0024] Specifically, the fixing plate 2 is a steel plate, and the upper and lower ends of the fixing plate 2 are respectively provided with flanges extending toward one side of the plate surface, so that the cross section of the fixing plate 2 is a "["-shaped structure, and the upper end surface of the fixing plate 2 is not higher than the upper end surface of the point rail. The mounting hole 201 passes through the plate surface of the fixing plate 2. The detection rod 501 of the displacement sensor 5 is perpendicular to the fixing plate 2, so that when the point rail is aligned with the base rail, the end of the detection rod 501 is perpendicular to the surface of the base rail.
[0025] The displacement sensor 5 is a mechanical displacement sensor.
[0026] Furthermore, since there is a pair of limit bolts at the end of the point rail, and the front end of the point rail cannot be processed at will, the mounting holes 201 also include a pair, and the pair of mounting holes 201 are arranged at intervals to correspond to the pair of limit bolts, ensuring that the fixing plate 2 is fixed to the point rail through the mounting holes 201 without damaging the point rail. In order to facilitate the adjustment of the extension distance of the fixing plate 2, each mounting hole 201 is a U-shaped long slot hole.
[0027] Furthermore, in order to protect the displacement sensor 5, a positioning box 1 is provided at one end of the fixed plate 2. The positioning box 1 is a rectangular box body with a detachable upper cover. A slot for the detection rod 501 to pass through is opened at one end of the positioning box 1. The outer peripheral surface of the positioning box 1 is perpendicular to the end of the fixed plate 2. The displacement sensor 5 is arranged in the positioning box 1, and the detection rod 501 of the displacement sensor 5 extends out of one end of the positioning box 1 through the slot.
[0028] Specifically, an I-shaped slot is provided on the side wall of the positioning box 1, and a pair of flange plates are embedded in the slot, and the ends of the flange plates extending out of the slot respectively fix the two ends of the displacement sensor 5. Screw holes are provided on the flange, and after adjusting the position of the flange in the slot, the position of the flange is tightened by screws passing through the screw holes, and then the displacement sensor 5 is fixed on the flange.
[0029] Furthermore, in order to facilitate further fixation of the positioning box 1, a positioning plate 4 is provided at one end of the fixing plate 2, and the end of the positioning plate 4 and the end of the point rail extending from the fixing plate 2 are vertically arranged to form an L-shaped structure. The positioning box 1 is arranged on the outer surface of the positioning plate 4, and the outer peripheral surface of the positioning box 1 is fitted with the outer side surface of the positioning plate 4, and the two are fixedly connected by screws.
[0030] Furthermore, in order to strengthen the connection between the positioning plate 4 and the fixing plate 2, a rib plate 3 is provided between the adjacent plate surfaces of the positioning plate 4 and the fixing plate 2. The rib plate 3 is a right triangle structure, one vertical side of which is fixed on the positioning plate 4, and the other vertical side is fixed on the fixing plate 2.
[0031] Furthermore, in order to detect the amount of close contact of the point rail in real time, one end of the displacement sensor 5 is connected to the turnout integrated monitoring system, and the displacement sensor 5 can transmit the close contact amount to the turnout integrated monitoring system in real time, and the turnout integrated monitoring system can be used to display the detected close contact amount, so that the staff can view the close contact amount information of the point rail in real time to ensure that the point rail works normally.
[0032] When the utility model is in use, the fixing plate 2 is fixed by the limit bolt at the end of the point rail, and then the point rail is controlled to fit with the basic rail, and the detection distance is reset to zero after the extension length of the detection rod 501 of the displacement sensor 5 is adjusted, and then the point rail is reset. During each track change adjustment, when the point rail moves closer to the basic rail, the detection rod 501 of the displacement sensor 5 will fit toward the side of the basic rail to realize detection.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.
Claims
1. A device for measuring the close contact of a point rail, characterized in that: The invention comprises a fixing plate (2), wherein one end side surface of the fixing plate (2) is fitted on the inner side surface of the end of the point rail, the other end of the fixing plate (2) extends out of the end of the point rail, a displacement sensor (5) is arranged on the other end of the extending fixing plate (2), and a detection rod (501) of the displacement sensor (5) extends toward one side of the base rail and extends out of the outer side surface of the point rail; the upper end surface of the fixing plate (2) is not higher than the upper end surface of the point rail.
2. A point rail closeness measurement device according to claim 1, characterized in that: One end of the fixing plate (2) is provided with a mounting hole (201) matching with a limiting bolt at the end of the pointed rail, and the limiting bolt is inserted into the mounting hole (201) to fix the fixing plate (2).
3. A point rail closeness measurement device according to claim 2, characterized in that: A positioning box (1) is provided at one end of the fixing plate (2), the displacement sensor (5) is arranged in the positioning box (1), and the end of the detection rod (501) extends out of the positioning box (1).
4. A device for measuring the amount of close contact of a point rail according to claim 3, characterized in that: A positioning plate (4) is provided at one end of the fixing plate (2), the positioning plate (4) is arranged perpendicular to the fixing plate (2), and the positioning box (1) is fixed on the positioning plate (4).
5. A device for measuring the close contact of a point rail according to claim 4, characterized in that: A rib plate (3) is provided between the adjacent plate surfaces of the positioning plate (4) and the fixing plate (2).
6. A point rail close contact measurement device according to claim 2, characterized in that: The mounting holes (201) comprise a pair, the pair of mounting holes (201) are arranged at intervals, and each mounting hole (201) is a U-shaped structure.
7. A point rail closeness measurement device according to claim 1 or 3, characterized in that: One end of the displacement sensor (5) is connected to a turnout comprehensive monitoring system, and the turnout comprehensive monitoring system is used to display the amount of close contact detected by the displacement sensor.
8. The device for measuring the close contact of a point rail according to claim 7, characterized in that: The cross section of the fixing plate (2) is a "["-shaped structure.