Scraper blade of submerged chain conveyor
By designing the scraper scraper as a combination structure of a steel scraper and a floating scraper, and the fit between the scraper and the bottom plate is achieved through the spring pressing member, the material lag caused by the gap between the scraper and the bottom plate in the prior art is solved, and the working efficiency of the incineration line is improved.
Patent Information
- Application Number
- CN202420870048.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Due to processing errors, the existing scraper scraper cannot fit closely with the bottom plate, and there is a gap, causing the material to get stuck between the scraper and the bottom plate, affecting the working efficiency of the incineration line.
The combined structure of a steel scraper and a floating scraper is adopted. The steel scraper and the floating scraper are movably connected through a spring pressing rod. The floating scraper is pre-pressed with the bottom of the slag retrieval machine through a spring to ensure the close contact between the scraper and the bottom plate.
The complete fit between the scraper and the bottom plate is achieved, and the material is avoided from being stuck between the scraper and the bottom plate, which improves the working efficiency of the incineration line and the stability of the equipment.
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Figure CN222578272U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wet slag removal process of a rotary kiln device in a hazardous waste incineration line, and in particular to a scraper for a slag remover. Background Art
[0002] The composition of industrial hazardous waste is complex and changeable. When incinerated, large pieces of slag and fine particles will be produced. When fine particles of slag accumulate, the scraper and the bottom plate of the slag remover will be stuck. When the material on the bottom plate is stuck with the scraper, it will cause scratches on the bottom plate, deformation of the scraper, and breaking of the connecting bolts of the transmission wheel. Eventually, the slag remover needs to be shut down for repair, which will affect the incineration production.
[0003] The existing scraper blade of the slag remover is an integral rigid structure. Due to errors in processing and assembly, the scraper blade cannot fully meet the requirement of close fit between the scraper blade and the bottom plate. In actual use, there will be a gap of about 3-5mm between the scraper blade and the bottom plate. At present, during operation, the slag remover may have an uneven bottom plate. The existing rigid structure scraper cannot fully fit with the bottom plate of the slag remover. The large pieces of slag and the volume difference of fine particles generated during incineration will affect the fit between the rigid scraper blade and the bottom plate. Due to the gap, materials will be stuck between the scraper blade and the bottom plate during operation, causing the incineration line to stop operating or operate at reduced load, affecting the processing capacity.
[0004] Based on this, a new technical solution is needed. Utility Model Content
[0005] In view of this, an embodiment of the present specification provides a scraper for a slag remover, which can fit completely with the bottom surface of the slag remover, avoiding the situation where materials are stuck between the scraper and the bottom plate during operation, thereby ensuring the working efficiency of the incineration line.
[0006] The embodiments of this specification provide the following technical solutions:
[0007] The embodiment of the present specification provides a scraper of a slag remover, comprising a rigid scraper and a floating scraper, wherein the floating scraper is movably connected to the rigid scraper via a spring pressure rod, a support guide plate group is provided on one side of the rigid scraper, the support guide plate group is provided with a through hole, the spring pressure rod comprises a spindle, a nut, and a spring, the spring is sleeved on the spindle, the spindle passes through the through hole and is fixed to the nut, the floating scraper is installed on the spindle via bolts, and the floating scraper is pre-pressed against the bottom of the slag remover by the spring.
[0008] In some embodiments, the support guide plate set includes a first support guide plate and a second support guide plate.
[0009] In some embodiments, the mandrel has an upper section and a lower section, and the diameter of the lower section is larger than the diameter of the upper section.
[0010] In some embodiments, a pressure cover is fixed on the first support guide plate, and the upper section of the spindle passes through the pressure cover and is installed and fixed with the nut.
[0011] In some embodiments, a groove is provided at the bottom of the spindle, and the floating scraper is fixedly installed in the groove.
[0012] In some embodiments, the rigid scraper and the floating scraper are independent of each other, and the floating scraper is installed on the rigid scraper through three groups of spring pressure rods.
[0013] In some embodiments, at least two groups of floating scrapers are provided on the rigid scraper, and two adjacent groups of floating scrapers are staggered.
[0014] In some embodiments, the gland and the nut pre-press the floating scraper and the bottom plate of the slag remover by 0 to 3 mm.
[0015] Compared with the prior art, the beneficial effects achieved by at least one of the above technical solutions adopted in the embodiments of this specification include at least: the rigid scraper and the floating scraper are combined together by a spring pressure rod, so that the scraper can be completely fitted with the bottom plate of the slag scoop machine. The rigid scraper meets the strength requirements during operation, and the floating scraper can float up and down through the elastic force provided by the spring, and completely fit with the concave and convex parts of the bottom plate, avoiding the situation where the material is stuck between the scraper and the bottom plate, which can enhance the stability of the equipment operation and ensure the working efficiency of the incineration line. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic diagram of the scraper structure of the slag remover provided in the embodiment of the present application;
[0018] Figure 2 This is a schematic diagram of the installation of a scraper for a slag remover provided in an embodiment of the present application;
[0019] Figure 3 It is a schematic diagram of the coordination of the floating scraper and the bottom plate of the slag scraper provided in the embodiment of the present application under different working conditions. DETAILED DESCRIPTION
[0020] The embodiments of the present application are described in detail below with reference to the accompanying drawings.
[0021] The following describes the implementation methods of the present application through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The present application can also be implemented or applied through other different specific implementation methods, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, in the absence of conflict, the following embodiments and the features in the embodiments can be combined with each other. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work belong to the scope of protection of the present application.
[0022] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present application, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number and aspect described herein can be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this device and / or practice this method.
[0023] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present application. The drawings only show components related to the present application rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
[0024] Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, it will be understood by those skilled in the art that the examples can be practiced without these specific details.
[0025] The existing scraper scraper is an integral rigid structure. Due to the errors in processing and assembly, the scraper cannot completely meet the requirements of close fit between the scraper and the bottom plate. In actual use, there will be a gap of about 3-5mm between the scraper and the bottom plate. Due to the gap, materials will be stuck between the scraper and the bottom plate during operation, causing the incineration line to stop operating or reduce load, affecting the processing capacity.
[0026] The design idea of this scheme is to change the rigid scraper into a combination of a rigid scraper and a floating steel plate, and install the rigid scraper and the floating scraper together through spring pressure rods. The rigid scraper meets the strength requirements during operation, and the elastic scraper is basically in contact with or lifted up the bottom plate by floating, which can enhance the stability of equipment operation.
[0027] Based on this, this specification embodiment proposes a processing solution: Figure 1 and Figure 2 As shown, the embodiment of the present specification provides a scraper for a slag remover, including a rigid scraper 1 and a floating scraper 2. The floating scraper 2 is movably connected to the rigid scraper 1 through a spring pressure rod. A support guide plate group is provided on one side of the rigid scraper 1. The support guide plate group is provided with a through hole. The spring pressure rod includes a spindle 31, a nut 32, and a spring 33. The spring 33 is sleeved on the spindle 31. The spindle 31 passes through the through hole and is fixed to the nut 32. The floating scraper 2 is installed on the spindle 31 by bolts 7. The floating scraper 2 is pre-pressed to fit the bottom of the slag remover through the spring 33.
[0028] In some embodiments, the support guide plate group includes a first support guide plate 5 and a second support guide plate 6 , the first support guide plate 5 is provided with a threaded hole, and the second support guide plate 6 is provided with a through hole.
[0029] In some embodiments, the mandrel 31 is provided with an upper section and a lower section, the diameter of the lower section is larger than the diameter of the upper section, and the lower end of the mandrel 31 needs to bear the force received by the floating scraper 2 when working, so it needs to be larger than the diameter of the upper section to ensure the strength of the mandrel 31 and prevent deformation. The upper section of the mandrel 31 is provided with threads for installing the nut 32, and the spring 33 is placed between the gland 4 and the shaft shoulder.
[0030] In some embodiments, a gland 4 is fixed on the first support guide plate 5, and the upper section of the mandrel 31 passes through the gland 4 and is fixed with a nut 32. The gland 4 is provided with an external thread and a through hole, and the external thread is used to install the gland 4 on the first support guide plate 5. The gland 4 and its through hole play a guiding and limiting role, preventing the mandrel 31 from shifting in position during the floating process, and the mandrel 31 always keeps moving in the vertical direction.
[0031] In some embodiments, a groove is provided at the bottom of the core shaft 31, and the floating scraper 2 is fixedly installed in the groove and fixed by bolts 7. The floating scraper 2 can be assembled in pieces, which is convenient for disassembly and maintenance. When part of the floating scraper 2 is worn, only the floating scraper 2 at the corresponding position needs to be replaced, which can reduce the loss.
[0032] In some embodiments, the floating scraper 2 is installed on the rigid scraper through three groups of spring pressure rods, so as to improve the stability of the floating scraper 2 during operation.
[0033] In some embodiments, at least two groups of floating scrapers are provided on the rigid scraper, and the two adjacent groups of floating scrapers are staggered, which can be applicable to slag removers of more sizes.
[0034] In some embodiments, the inner wall of the slag scraper may have depressions or protrusions, and the total width of the rigid scraper 1 may be 50 to 55 mm smaller than the total width of the slag scraper to prevent the rigid scraper 1 from colliding with the inner wall of the slag scraper, causing deformation of the rigid scraper 1 or machine shutdown.
[0035] like Figure 3 As shown, in some embodiments, the gland 4 and the nut pre-press the floating scraper 2 to fit the bottom plate of the slag picker by 0 to 3 mm. Before the slag picker works, the initial position of the floating scraper 2 needs to be manually adjusted according to different bottom plate heights. The initial height of the floating scraper 2 can be adjusted by the nut 32. Generally, the distance between the floating scraper 2 and the bottom plate is most suitable between 0 and 3 mm. It should be noted that since the floating scraper 2 relies on the pressure applied by the spring 33 to achieve fit with the bottom plate, the spring 33 needs to be in a compressed state at all times. It may be necessary to select the corresponding spring 33 according to the size of the slag picker. The floating stroke of the floating scraper 2 can be within 5 mm.
[0036] In this specification, the same or similar parts between the various embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the product embodiment described later, since it corresponds to the method, the description is relatively simple, and the relevant parts can be referred to the partial description of the system embodiment.
[0037] At the same time, this specification uses specific words to describe the embodiments of this specification. For example, "one embodiment", "an embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of this specification. Therefore, it should be emphasized and noted that "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, certain features, structures or characteristics in one or more embodiments of this specification can be appropriately combined.
[0038] In addition, unless explicitly stated in the claims, the order of the processing elements and sequences described in this specification, the use of alphanumeric characters, or the use of other names are not intended to limit the order of the processes and methods of this specification. Although the above disclosure discusses some currently considered useful utility model embodiments through various examples, it should be understood that such details are only for illustrative purposes, and the attached claims are not limited to the disclosed embodiments. On the contrary, the claims are intended to cover all modifications and equivalent combinations that are consistent with the essence and scope of the embodiments of this specification. For example, although the system components described above can be implemented by hardware devices, they can also be implemented only by software solutions, such as installing the described system on an existing processing device or mobile device.
[0039] The basic concepts have been described above. Obviously, for those skilled in the art, the above detailed disclosure is only for example and does not constitute a limitation of this specification. Although not explicitly stated here, those skilled in the art may make various modifications, improvements and corrections to this specification. Such modifications, improvements and corrections are suggested in this specification, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of this specification.
Claims
1. A scraper for a slag remover, characterized in that: include: A rigid scraper and a floating scraper, the floating scraper is movably connected to the rigid scraper through a spring pressure rod, a support guide plate group is provided on one side of the rigid scraper, the support guide plate group is provided with a through hole, the spring pressure rod includes a spindle, a nut, and a spring, the spring is sleeved on the spindle, the spindle passes through the through hole and is fixed to the nut, the floating scraper is installed on the spindle by bolts, and the floating scraper is pre-pressed against the bottom plate of the slag remover by the spring.
2. The scraper blade of the slag scoop machine according to claim 1, characterized in that: The support guide plate group includes a first support guide plate and a second support guide plate.
3. The scraper blade of the slag extractor according to claim 2, characterized in that: The mandrel is provided with an upper section and a lower section, and the diameter of the lower section is larger than the diameter of the upper section.
4. The scraper blade of the slag extractor according to claim 3, characterized in that: A pressure cover is fixed on the first supporting guide plate, and the upper section passes through the pressure cover and is installed and fixed with the nut.
5. The scraper blade of the slag extractor according to claim 1, characterized in that: A groove is provided at the bottom of the spindle, and the floating scraper is fixedly installed in the groove.
6. The scraper blade of the slag extractor according to claim 1, characterized in that: The floating scraper is installed on the rigid scraper through three groups of spring pressure rods.
7. The scraper blade of the slag extractor according to claim 1, characterized in that: At least two groups of floating scrapers are arranged on the rigid scraper, and two adjacent groups of floating scrapers are staggered.
8. The scraper blade of the slag extractor according to claim 4, characterized in that: The pressure cover and the nut pre-press the floating scraper and the bottom plate of the slag remover by 0 to 3 mm.