Air-cooled water chiller with impurity removal mechanism

Abstract

The utility model discloses an air-cooled water chiller with an impurity removal mechanism, which comprises an air-cooled mechanism and a condenser arranged in the air-cooled mechanism, a water-cooled mechanism is arranged at the bottom of the air-cooled mechanism, a water pump is arranged on one side in the water-cooled mechanism, the air-cooled mechanism comprises an air-cooled box, and the air-cooled box is provided with an air inlet and an air outlet. Connecting hinges are symmetrically installed on the two sides of the top of the water spraying air cooling box, the tops of the two connecting hinges are rotationally connected with an access cover, a motor cover is fixedly installed at the bottom of the air cooling box, an unfolding motor is fixedly installed on one side of the interior of the motor cover, and the output end of the unfolding motor is fixedly connected with a chain wheel transmission assembly. Lifting threaded rods are symmetrically installed on the top of the chain wheel transmission assembly, rapid cooling of cooling fins is achieved through a cooling fan, meanwhile, the cooling fins can take away heat of a condenser, the cooling effect of the water cooler is achieved, and dust and impurities in air can be effectively filtered out by arranging a dustproof net.

Description

Technical Field

[0001] The utility model relates to the technical field of water chillers, in particular to an air-cooled water chiller with a debris removal mechanism. Background Art

[0002] Air-cooled chillers are one type of chillers. They cool water at room temperature to a certain temperature through the chiller's compressor to enhance the cooling of molds or machines. When used as a single unit, the heat dissipation device is a built-in fan. There are three main interconnected systems: refrigerant circulation system, water circulation system, and electrical automatic control system.

[0003] Announcement No. CN 217357797 U discloses an air-cooled chiller with high efficiency filtration. A filter assembly consisting of a filter chamber and a plurality of functional filter plates in the filter chamber is arranged outside the air inlet chamber. At the same time, a rotatably connected and openable grid plate is arranged outside the filter chamber. The plurality of functional filter plates can effectively filter, remove dust and dehumidify the incoming air, ensure that the interior of the chiller will not be affected by dust and other impurities, and ensure its cooling effect. At the same time, the functional filter plate is detachably fixed by a fixing seat, which is convenient for disassembly and assembly. The functional filter plate can be quickly and simply removed and installed, so that the functional filter plate can be quickly replaced, which greatly reduces the time for cleaning and maintenance, and ensures that the chiller can be quickly put into use without affecting its normal use. However, the patent still has the following problems in actual use:

[0004] Although this high-efficiency filtration air-cooled chiller can effectively filter the incoming air, remove dust and dehumidify by setting up multiple functional filter plates, after long-term use of the functional filter plates, a certain amount of dust will adhere to the surface of the functional filter plates. Failure to clean the dust in time will cause the functional filter plates to be blocked, thereby affecting the normal use of the functional filter plates. At the same time, the water in the water tank is not filtered, and there will be certain water ditches in the water. Long-term use will cause the water ditches to adhere to the inside of the finned condenser, thereby causing damage to the finned condenser.

[0005] An air-cooled chiller with a debris removal mechanism is proposed to solve the above-mentioned problems. Utility Model Content

[0006] The purpose of the utility model is to provide an air-cooled chiller with a de-dusting mechanism to solve the problem that although the high-efficiency filtration air-cooled chiller proposed in the above background technology can effectively filter the incoming air, remove dust and dehumidify by setting a plurality of functional filter plates, after long-term use of the functional filter plates, a certain amount of dust will adhere to the surface thereof, and failure to clean the dust in time will cause clogging of the functional filter plates, thereby affecting the normal use of the functional filter plates. At the same time, the water in the water tank is not filtered, and the water will contain certain water ditches. Long-term use will cause the water ditches to adhere to the inside of the fin-type condenser, thereby causing damage to the fin-type condenser.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an air-cooled chiller with a debris removal mechanism, comprising an air-cooling mechanism, and a condenser installed inside the air-cooling mechanism;

[0008] A water cooling mechanism is provided at the bottom of the air cooling mechanism, and a water pump is provided on one side of the interior of the water cooling mechanism;

[0009] Also includes:

[0010] The air cooling mechanism comprises an air cooling box, and connecting hinges are symmetrically installed on both sides of the top of the water-sprinkling air cooling box, and the tops of the two connecting hinges are rotatably connected with inspection covers;

[0011] Wherein, a motor cover is fixedly installed at the bottom of the air cooling box, and an unfolding motor is fixedly installed on one side of the inner side of the motor cover;

[0012] Among them, the output end of the unfolding motor is fixedly connected with a sprocket transmission assembly, and the top of the sprocket transmission assembly is symmetrically installed with a lifting threaded rod.

[0013] Preferably, the outer sides of the two lifting threaded rods are threadedly connected with lifting threaded sleeves, a lifting plate is fixedly installed between the two lifting threaded sleeves, a limiting slider is symmetrically installed on the side of the lifting plate away from the lifting threaded sleeve, and the condenser is arranged at the top center position of the lifting plate.

[0014] Preferably, fixed brackets are fixedly installed around the top of the lifting plate, a spring sliding rod is provided inside the fixed bracket, the end of the spring sliding rod is fitly connected to the condenser, a heat dissipation fin is fixedly installed on the outside of the condenser, and bottom rotating supports are symmetrically installed on the front and rear sides of the lifting plate.

[0015] Preferably, the top of the bottom rotating support is rotatably connected to a connecting rotating rod, the top of the connecting rotating rod is rotatably connected to a top rotating support, the top rotating support is fixedly connected to the inspection cover, the lifting plate is slidably connected to the air cooling box through a limiting slider, and heat dissipation covers are fixedly installed on both sides of the inspection cover and the air cooling box.

[0016] Preferably, a dustproof net is fixedly installed on the outside of the heat dissipation hood, a motor bracket is fixedly installed on the inside of the heat dissipation hood, a heat dissipation fan is fixedly installed on the inside of the motor bracket, a reducer is arranged on the top of the heat dissipation fan, a cleaning spiral blade is fixedly connected to the top of the reducer, and the cleaning spiral blade is fittedly connected to the surface of the dustproof net.

[0017] Preferably, the water cooling mechanism includes a water cooling box, a box door is provided on the back of the water cooling box, a water tank is provided inside the water cooling box, a filter box is fixedly installed on one side of the water tank, a plurality of filter elements are snap-connected inside the filter box, and a water pump is fixedly installed on one side of the filter box.

[0018] Preferably, a water inlet pipe is fixedly installed on one side of the water pump, a drain pipe is fixedly installed on the front of the water tank, a connecting pipe is fixedly installed on one side of the top of the water tank, and a spiral cooling pipe is fixedly connected to one end of the top of the water tank away from the connecting pipe, and the spiral cooling pipe and the connecting pipe are both fixedly connected to the condenser.

[0019] Compared with the prior art, the beneficial effects of the utility model are as follows: the air-cooled chiller with a dust removal mechanism uses a heat dissipation fan to achieve rapid cooling of the heat dissipation fins, and the heat dissipation fins can take away the heat of the condenser, thereby achieving the cooling effect of the chiller. The dust and impurities in the air can be effectively filtered by setting a dustproof net to prevent dust from adhering to the surface of the heat dissipation fins, thereby affecting the heat dissipation effect of the heat dissipation fins. By setting a water cooling mechanism, not only can the filter box and the filter element be used to filter the cooling water, but also the characteristics of the clamping connection between the filter element and the filter box can be used to achieve rapid replacement of the filter element. The specific contents are as follows:

[0020] 1. By setting up the air cooling mechanism, not only can the heat dissipation fan be used to achieve rapid cooling of the heat dissipation fins, but the heat dissipation fins can also take away the heat of the condenser, thereby achieving the cooling effect of the chiller. By setting up the dustproof net, dust and impurities in the air can be effectively filtered to prevent dust from adhering to the surface of the heat dissipation fins, thereby affecting the heat dissipation effect of the heat dissipation fins. By setting a cleaning spiral blade on the dustproof net on the top of the inspection cover and cooperating with the reducer to drive the cleaning spiral blade to rotate when the blades of the heat dissipation fan rotate, the dustproof net can be cleaned to prevent dust from adhering to the surface of the dustproof net, thereby affecting the filtering effect of the dustproof net. At the same time, the sprocket transmission assembly and the lifting threaded rod are driven to rotate by the unfolding motor, so that the lifting threaded sleeve and the limit slider drive the lifting plate to move up and down. When the lifting plate rises, the automatic unfolding of the inspection cover is realized under the action of the connecting rotating rod, thereby facilitating the inspection of the condenser.

[0021] 2. By setting up a water cooling mechanism, not only can the filter box and filter element be used to filter the cooling water, but also the filter element can be quickly replaced by utilizing the characteristics of the snap-fit ​​connection between the filter element and the filter box. By setting up multiple filter elements, the filtering effect can be improved, and the normal filtering function of the filter box will not be affected when the filter element is replaced. By setting up a spiral cooling pipe, the cooling function of the cooling water can be realized when the cooling water is recovered, which is convenient for the recycling of the cooling water. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the air cooling mechanism in the utility model;

[0024] Figure 3 This is a schematic diagram of the three-dimensional structure of the lifting plate in the utility model;

[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the cleaning spiral blade in the utility model;

[0026] Figure 5 It is a three-dimensional structural schematic diagram of the water cooling mechanism in the utility model;

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the water tank in the utility model.

[0028] In the figure: 1. air cooling mechanism; 101. air cooling box; 102. connecting hinge; 103. inspection cover; 104. motor cover; 105. unfolding motor; 106. sprocket transmission assembly; 107. lifting thread rod; 108. lifting thread sleeve; 109. lifting plate; 110. limit slider; 111. condenser; 112. fixed bracket; 113. spring sliding rod; 114. heat dissipation fin; 115. bottom rotating support; 116. connecting Connect the rotating rod; 117, top rotating support; 118, heat dissipation cover; 119, dustproof net; 120, motor bracket; 121, heat dissipation fan; 122, reducer; 123, cleaning spiral blade; 2, water cooling mechanism; 201, water cooling box; 202, box door; 203, water tank; 204, filter box; 205, filter element; 206, water inlet pipe; 207, drain pipe; 208, connecting pipe; 209, spiral cooling pipe; 210, water pump. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-6The utility model provides a technical solution: an air-cooled chiller with a debris removal mechanism, comprising an air-cooling mechanism 1, and a condenser 111 installed inside the air-cooling mechanism 1, a water-cooling mechanism 2 is arranged at the bottom of the air-cooling mechanism 1, and a water pump 210 is arranged on one side of the inside of the water-cooling mechanism 2, the air-cooling mechanism 1 comprises an air-cooling box 101, connecting hinges 102 are symmetrically installed on both sides of the top of the water-sprinkling air-cooling box 101, and an inspection cover 103 is rotatably connected to the top of the two connecting hinges 102, wherein a motor cover 104 is fixedly installed at the bottom of the air-cooling box 101, and an expansion motor 105 is fixedly installed on one side of the inside of the motor cover 104, wherein a sprocket transmission assembly 106 is fixedly connected to the output end of the expansion motor 105, and the top of the sprocket transmission assembly 106 is symmetrically arranged A lifting threaded rod 107 is installed, and the outer sides of the two lifting threaded rods 107 are both threadedly connected with lifting threaded sleeves 108, a lifting plate 109 is fixedly installed between the two lifting threaded sleeves 108, and a limiting slider 110 is symmetrically installed on the side of the lifting plate 109 away from the lifting threaded sleeve 108. The condenser 111 is set at the top center position of the lifting plate 109, and a fixed bracket 112 is fixedly installed around the top of the lifting plate 109. A spring sliding rod 113 is arranged inside the fixed bracket 112, and the end of the spring sliding rod 113 is fitted and connected with the condenser 111. A heat dissipation fin 114 is fixedly installed on the outer side of the condenser 111, and bottom rotating supports 115 are symmetrically installed on the front and back sides of the lifting plate 109. The top rotating support 115 A connecting rotating rod 116 is connected, and the top of the connecting rotating rod 116 is rotatably connected to a top rotating support 117, and the top rotating support 117 is fixedly connected to the inspection cover 103, and the lifting plate 109 is slidably connected to the air cooling box 101 through a limiting slider 110, and heat dissipation covers 118 are fixedly installed on both sides of the inspection cover 103 and the air cooling box 101, and a dustproof net 119 is fixedly installed on the outer side of the heat dissipation cover 118, and a motor bracket 120 is fixedly installed inside the heat dissipation cover 118, and a heat dissipation fan 121 is fixedly installed inside the motor bracket 120, and a reducer 122 is arranged on the top of the top heat dissipation fan 121, and a cleaning spiral blade 123 is fixedly connected to the top of the reducer 122, and the cleaning spiral blade 123 is connected to the surface of the dustproof net 119 by affixing. By setting the air cooling mechanism 1, not only can the heat dissipation fan 121 be used to achieve rapid cooling of the heat dissipation fins 114, but the heat dissipation fins 114 can also take away the heat of the condenser 111, thereby achieving the cooling effect of the chiller. By setting the dustproof net 119, dust and impurities in the air can be effectively filtered to prevent dust from adhering to the surface of the heat dissipation fins 114, thereby affecting the heat dissipation effect of the heat dissipation fins 114. By setting a cleaning spiral blade 123 on the dustproof net 119 on the top of the inspection cover 103 and cooperating with the reducer 122, when the blades of the heat dissipation fan 121 rotate, the cleaning spiral blade 123 is driven to rotate, thereby cleaning the dustproof net 119, preventing dust from adhering to the surface of the dustproof net 119, thereby affecting the filtering effect of the dustproof net 119.At the same time, the unfolding motor 105 drives the sprocket drive assembly 106 and the lifting threaded rod 107 to rotate, so that the lifting threaded sleeve 108 and the limit slider 110 drive the lifting plate 109 to move up and down. When the lifting plate 109 rises, under the action of the connecting rotating rod 116, the inspection cover 103 is automatically unfolded, so that the condenser 111 can be easily inspected.

[0031] The water cooling mechanism 2 includes a water cooling box 201, a box door 202 is provided at the back of the water cooling box 201, a water tank 203 is provided inside the water cooling box 201, a filter box 204 is fixedly installed on one side of the water tank 203, a plurality of filter elements 205 are connected to the inside of the filter box 204 by snapping, a water pump 210 is fixedly installed on one side of the filter box 204, a water inlet pipe 206 is fixedly installed on one side of the water pump 210, a drain pipe 207 is fixedly installed on the front of the water tank 203, a connecting pipe 208 is fixedly installed on one side of the top of the water tank 203, and a spiral cooling pipe 2 is fixedly connected to one end of the top of the water tank 203 away from the connecting pipe 208. 09, the spiral cooling tube 209 and the connecting tube 208 are both fixedly connected to the condenser 111. By setting up the water cooling mechanism 2, not only can the filter box 204 and the filter element 205 be used to filter the cooling water, but also the filter element 205 can be quickly replaced by utilizing the characteristics of the snap connection between the filter element 205 and the filter box 204. By setting up multiple filter elements 205, the filtering effect can be improved. When the filter element 205 is replaced, the normal filtering function of the filter box 204 is not affected. By setting up the spiral cooling tube 209, the cooling function of the cooling water can be realized when the cooling water is recovered, which is convenient for recycling the cooling water.

[0032] Working principle: Before using this air-cooled chiller with a dust removal mechanism, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 6As shown, firstly, water is pumped into the filter box 204 and the condenser 111 through the water inlet pipe 206 and the water pump 210, so that the condenser 111 can be cooled, and the filter box 204 and the filter element 205 are used to filter the cooling water. At the same time, the filter element 205 is connected to the filter box 204 by snapping, so that the filter element 205 can be quickly replaced. By setting a plurality of filter elements 205, the filtering effect can be improved. When the filter element 205 is replaced, the normal filtering function of the filter box 204 is not affected. By setting the spiral cooling pipe 209, the cooling function of the cooling water can be realized when the cooling water is recycled, so that the cooling water can be recycled. Secondly, the heat dissipation fan 121 is used to realize the rapid cooling of the heat dissipation fins 114. At the same time, the heat dissipation fins 114 can take away the heat of the condenser 111, thereby realizing the cooling effect of the chiller. By setting the dustproof net 119 It can effectively filter dust and impurities in the air to prevent dust from adhering to the surface of the heat sink fins 114, thereby affecting the heat dissipation effect of the heat sink fins 114. By arranging a cleaning spiral blade 123 on the dustproof net 119 on the top of the inspection cover 103 and cooperating with the reducer 122, when the blades of the heat dissipation fan 121 rotate, the cleaning spiral blade 123 is driven to rotate, thereby cleaning the dustproof net 119 and preventing dust from adhering to the surface of the dustproof net 119, thereby affecting the filtering effect of the dustproof net 119. Finally, the sprocket transmission assembly 106 and the lifting threaded rod 107 are driven to rotate by the expansion motor 105, so that the lifting threaded sleeve 108 and the limit slider 110 drive the lifting plate 109 to move up and down. When the lifting plate 109 rises, under the action of the connecting rotating rod 116, the inspection cover 103 is automatically expanded, thereby facilitating the maintenance of the condenser 111.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An air-cooled chiller with a debris removal mechanism, comprising an air-cooling mechanism (1), and a condenser (111) installed inside the air-cooling mechanism (1); A water cooling mechanism (2) is provided at the bottom of the air cooling mechanism (1), and a water pump (210) is provided on one side of the interior of the water cooling mechanism (2); It is characterized in that Also includes: The air cooling mechanism (1) comprises an air cooling box (101), and connecting hinges (102) are symmetrically installed on both sides of the top of the water-sprinkling air cooling box (101), and the tops of the two connecting hinges (102) are rotatably connected with inspection covers (103); Wherein, a motor cover (104) is fixedly installed at the bottom of the air cooling box (101), and an unfolding motor (105) is fixedly installed on one side of the interior of the motor cover (104); The output end of the unfolding motor (105) is fixedly connected to a sprocket transmission assembly (106), and a lifting threaded rod (107) is symmetrically installed on the top of the sprocket transmission assembly (106).

2. The air-cooled chiller with impurity removal mechanism according to claim 1, characterized in that: The outer sides of the two lifting threaded rods (107) are both threadedly connected with lifting threaded sleeves (108); a lifting plate (109) is fixedly installed between the two lifting threaded sleeves (108); a limiting slider (110) is symmetrically installed on one side of the lifting plate (109) away from the lifting threaded sleeves (108); and the condenser (111) is arranged at the top center position of the lifting plate (109).

3. The air-cooled chiller with impurity removal mechanism according to claim 2, characterized in that: A fixed bracket (112) is fixedly installed around the top of the lifting plate (109), a spring sliding rod (113) is arranged inside the fixed bracket (112), the end of the spring sliding rod (113) is closely connected to the condenser (111), a heat dissipation fin (114) is fixedly installed on the outside of the condenser (111), and bottom rotating supports (115) are symmetrically installed on the front and rear sides of the lifting plate (109).

4. The air-cooled chiller with impurity removal mechanism according to claim 3, characterized in that: The top of the bottom rotating support (115) is rotatably connected to a connecting rotating rod (116), the top of the connecting rotating rod (116) is rotatably connected to a top rotating support (117), the top rotating support (117) is fixedly connected to the inspection cover (103), the lifting plate (109) is slidably connected to the air cooling box (101) via a limiting slider (110), and heat dissipation covers (118) are fixedly installed on both sides of the inspection cover (103) and the air cooling box (101).

5. The air-cooled chiller with impurity removal mechanism according to claim 4, characterized in that: A dustproof net (119) is fixedly installed on the outside of the heat dissipation cover (118), a motor bracket (120) is fixedly installed on the inside of the heat dissipation cover (118), a heat dissipation fan (121) is fixedly installed on the inside of the motor bracket (120), a reducer (122) is arranged on the top of the heat dissipation fan (121), a cleaning spiral blade (123) is fixedly connected to the top of the reducer (122), and the cleaning spiral blade (123) is connected to the surface of the dustproof net (119) in a fitting manner.

6. The air-cooled chiller with impurity removal mechanism according to claim 1, characterized in that: The water cooling mechanism (2) comprises a water cooling box (201), a box door (202) is arranged at the back of the water cooling box (201), a water box (203) is arranged inside the water cooling box (201), a filter box (204) is fixedly installed on one side of the water box (203), a plurality of filter elements (205) are snap-connected inside the filter box (204), and a water pump (210) is fixedly installed on one side of the filter box (204).

7. The air-cooled chiller with impurity removal mechanism according to claim 6, characterized in that: A water inlet pipe (206) is fixedly installed on one side of the water pump (210), a drain pipe (207) is fixedly installed on the front of the water tank (203), a connecting pipe (208) is fixedly installed on one side of the top of the water tank (203), and a spiral cooling pipe (209) is fixedly connected to one end of the top of the water tank (203) away from the connecting pipe (208), and the spiral cooling pipe (209) and the connecting pipe (208) are both fixedly connected to the condenser (111).

Images