Glue injection jig for capacitor processing

By designing a glue injection fixture for capacitor processing including cylinders, slide chutes, rotating plates, etc., the problem of unstable spring fixation force is solved, and stable clamping of capacitors of different diameters and heights is achieved, and production efficiency and product quality are improved.

CN222580984UActive Publication Date: 2025-03-07GUANGDONG SAPPHIRE IND CO LTD
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Patent Information

Application Number
CN202420449616.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2025-03-07
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

Use springs to fix the capacitors. After long-term use, the spring elasticity may weaken, resulting in unstable fixing force and affecting the processing quality.

Method used

A glue injection fixture for capacitor processing is designed. Through the cooperation of components such as cylinders, slide chutes, rotating plates, rotating blocks, gears and sliding blocks, the clamping of capacitors of different diameters is realized, and the inclined blocks, sliding plates and pulleys are driven by electric push rods to adjust the height of capacitors of different heights.

Benefits of technology

The stable clamping capacity of capacitors of different diameters and heights is improved, the problem of unstable fixing force is solved, and the production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of capacitor processing, and discloses a glue injection jig for capacitor processing, which comprises a bottom plate, the top of the bottom plate is provided with a lifting plate, the side wall of the lifting plate is fixedly connected with an air cylinder, the output end of the air cylinder is rotatably connected with a rotating plate, and the upper surface of the lifting plate is fixedly connected with a sliding chute. The output end of the air cylinder is slidably connected to the interior of the sliding groove, a rotating block is rotatably connected to the interior of the rotating plate, a gear is rotatably connected to the bottom of the rotating block, a sliding block is slidably connected to the interior of the lifting plate, and the gear is rotatably connected to the interior of the sliding block. According to the capacitor clamping device, the effect of clamping capacitors with different diameters is achieved through cooperation of the air cylinder and other components, the problems that when a spring is used for fixing the capacitor, the elasticity of the spring is possibly weakened after the spring is used for a long time, and the machining quality is affected are solved, and therefore the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of capacitor processing, in particular to a glue injection jig for capacitor processing. Background Art

[0002] A capacitor is a passive electronic component used to store electric charge and store and release energy in a circuit. It is isolated by a dielectric between two conductors, can store positive and negative charges separately, and has the characteristics of being able to charge and discharge quickly. In order to avoid processing deviations or defective products caused by the movement or shaking of the capacitor, a glue injection jig is usually used to ensure the stability and precision of the capacitor during the processing.

[0003] After searching, the publication number CN213459439U discloses a glue injection jig for capacitor processing, including a base, a hydraulic cylinder is fixedly installed on the upper end of the base, a lifting seat is fixedly connected to the upper end of the output end of the hydraulic cylinder, a support column is fixedly connected to the middle of the upper end of the lifting seat, a worm wheel is rotatably connected to the outer side of the support column through a bearing, a connecting cylinder is fixedly connected to the upper end of the worm wheel, and a turntable is fixedly connected to the upper end of the connecting cylinder. The utility model clamps and fixes the capacitor by the elastic force of the spring on the limit plate, drives the capacitor up and down through the hydraulic cylinder, and injects glue to the capacitor; the worm is rotated by the motor, drives the worm wheel to rotate, and the turntable is rotated to adjust the position of the capacitor in the placement slot, and the capacitor is transported in a ring, which can realize the glue injection operation of multiple capacitors, reduce the labor intensity of workers, and improve the processing efficiency of capacitors. For the use of springs to fix the capacitors in this application, the elasticity of the spring may cause changes in the fixing force, especially after long-term use, the elasticity of the spring may be weakened, resulting in unstable fixing force, affecting the processing quality. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a glue injection jig for capacitor processing, which aims to improve the use of springs to fix capacitors. After long-term use, the elasticity of the springs may be weakened, resulting in unstable fixing force and affecting the processing quality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a glue injection jig for capacitor processing, comprising a base plate, a lifting plate is arranged on the top of the base plate, a cylinder is fixedly connected to the side wall of the lifting plate, the output end of the cylinder is rotatably connected to a rotating plate, the upper surface of the lifting plate is fixedly connected to a slide groove, the output end of the cylinder is slidably connected to the inside of the slide groove, the rotating plate is rotatably connected to a rotating block, the bottom of the rotating block is rotatably connected to a gear, the lifting plate is slidably connected to a sliding block, the gear is rotatably connected to the inside of the sliding block, the side wall of the lifting plate is slidably connected to a sliding plate 1, the upper surface of the sliding plate 1 is fixedly connected to a rack, the gear is meshed with the rack, the side wall of the rack is fixedly connected to a clamping block 1, the upper surface of the lifting plate is fixedly connected to a clamping block 2, and an output component is arranged at the bottom of the base plate.

[0006] Furthermore, the output component includes an electric push rod 1, the upper surface of the base plate is fixedly connected to a support plate, the electric push rod 1 is fixedly connected to a side wall of the support plate, and the output end of the electric push rod 1 passes through the support plate and is fixedly connected to a tilting block.

[0007] Furthermore, a fixing column is fixedly connected to the upper surface of the bottom plate, a supporting column is fixedly connected inside the fixing column, and the lifting plate is slidably connected to the outer wall of the supporting column.

[0008] Furthermore, a fixing plate is fixedly connected to the lower surface of the tilting block, and a sliding plate 2 is fixedly connected to the lower surface of the fixing plate.

[0009] Furthermore, a cavity plate is fixedly connected to the upper surface of the bottom plate, and the second sliding plate is slidably connected to the side wall of the cavity plate.

[0010] Furthermore, a fixing block is fixedly connected to the lower surface of the lifting plate, and a pulley is rotatably connected inside the fixing block.

[0011] Furthermore, the pulley is slidably connected to the fixing plate and the upper surface of the tilting block, and a connecting plate is fixedly connected to the upper surface of the bottom plate.

[0012] Furthermore, a semicircular ring is fixedly connected to the side wall of the connecting plate, an electric push rod 2 is fixedly connected inside the semicircular ring, a glue injection machine is fixedly connected to the output end of the electric push rod 2, and the glue injection machine is slidably connected to the side wall of the connecting plate.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, firstly, the effect of clamping capacitors of different diameters is achieved through the cooperation among the cylinder, the slide groove, the rotating plate, the rotating block, the gear 7, the sliding block and the lifting plate, etc., and the problem that the elasticity of the spring may be weakened after long-term use when fixing the capacitor by the spring is solved, resulting in unstable fixing force and affecting the processing quality, thereby improving the production efficiency.

[0015] 2. In the utility model, firstly, the tilting block is driven by an electric push rod to drive the fixed plate and the sliding plate to slide on the side wall of the cavity plate, and the pulley slides between the fixed plate and the tilting block, thereby driving the lifting plate to rise on the outer wall of the support column, thereby achieving the effect of facilitating the injection of glue for capacitors of different heights, solving the problem of errors caused by incorrect capacitor position, thereby improving the accuracy and consistency of processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A three-dimensional diagram of a glue injection jig for capacitor processing proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of one side of the cylinder of a glue injection jig for capacitor processing proposed by the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the upper surface structure of a bottom plate of a glue injection jig for capacitor processing.

[0019] Legend:

[0020] 1. Bottom plate; 2. Lifting plate; 3. Cylinder; 4. Rotating plate; 5. Slide; 6. Rotating block; 7. Gear; 8. Sliding block; 9. Sliding plate 1; 10. Rack; 11. Glue injection machine; 12. Clamping block 1; 13. Clamping block 2; 14. Electric push rod 1; 15. Tilting block; 16. Fixed plate; 17. Sliding plate 2; 18. Cavity plate; 19. Fixed block; 20. Pulley; 21. Fixed column; 22. Support column; 23. Support plate; 24. Connecting plate; 25. Semicircular ring; 26. Electric push rod 2. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-Figure 3, the utility model provides an embodiment: a glue injection jig for capacitor processing, comprising a bottom plate 1, a lifting plate 2 is arranged on the top of the bottom plate 1, a cylinder 3 is fixedly connected to the side wall of the lifting plate 2, a rotating plate 4 is rotatably connected to the output end of the cylinder 3, a slide groove 5 is fixedly connected to the upper surface of the lifting plate 2, the output end of the cylinder 3 is slidably connected inside the slide groove 5, a rotating block 6 is rotatably connected inside the rotating plate 4, a gear 7 is rotatably connected to the bottom of the rotating block 6, a sliding block 8 is slidably connected inside the lifting plate 2, the gear 7 is rotatably connected inside the sliding block 8, a sliding plate 9 is slidably connected to the side wall of the lifting plate 2, a rack 10 is fixedly connected to the upper surface of the sliding plate 9, the gear 7 is meshed with the rack 10, a clamping block 12 is fixedly connected to the side wall of the rack 10, a clamping block 2 13 is fixedly connected to the upper surface of the lifting plate 2, and an output component is arranged at the bottom of the bottom plate 1;

[0023] Specifically, firstly, capacitors with the same diameter are placed on the side wall of the clamp block 2 13, and the output end of the cylinder 3 is used to slide inside the slide groove 5 to drive the movement of the rotating plate 4. The movement of the rotating plate 4 will cause the rotating block 6, the gear 7 and the sliding block 8 to slide inside the lifting plate 2, and the racks 10 on both sides and the sliding plate 1 9 to slide on the side wall of the lifting plate 2. The clamp block 12 will move with the movement of the rack 10, and cooperate with the clamp block 2 13 to clamp the capacitor. When the diameter of the capacitor clamped on the left side is larger and the diameter of the capacitor clamped on the right side is smaller, the left clamp block 12 will move when the gear 10 moves. When it moves, it will first contact the capacitor. When the left clamp block 12 completely clamps the capacitor, the rotating block 6 will drive the gear 7 and the right rack 10 to continue moving, so that the right clamp block 12 cooperates with the left clamp block 2 13 to clamp the capacitor. If the diameter of the capacitor closest to the right side of the rotating plate 4 is not as large as the diameter of the capacitor closest to the left side, the rotating plate 4 will rotate when it moves to adapt to capacitors of different sizes. Through this mechanism, the fixture can adapt to capacitors of different sizes and ensure their stable fixation during the injection process, thereby improving production efficiency and product quality.

[0024] Reference Figure 1 and Figure 3The output assembly includes an electric push rod 14, a support plate 23 is fixedly connected to the upper surface of the bottom plate 1, the electric push rod 14 is fixedly connected to the side wall of the support plate 23, the output end of the electric push rod 14 passes through the support plate 23 and is fixedly connected to the tilting block 15, a fixed column 21 is fixedly connected to the upper surface of the bottom plate 1, a support column 22 is fixedly connected inside the fixed column 21, the lifting plate 2 is slidably connected to the outer wall of the support column 22, a fixed plate 16 is fixedly connected to the lower surface of the tilting block 15, a sliding plate 2 17 is fixedly connected to the lower surface of the fixed plate 16, a cavity plate 18 is fixedly connected to the upper surface of the bottom plate 1, the sliding plate 2 17 is slidably connected to the side wall of the cavity plate 18, a fixed block 19 is fixedly connected to the lower surface of the lifting plate 2, a pulley 20 is rotatably connected inside the fixed block 19, the pulley 20 is slidably connected to the fixed plate 16 and the upper surface of the tilting block 15, and a connecting plate 24 is fixedly connected to the upper surface of the bottom plate 1;

[0025] Specifically, the output end of the electric push rod 14 transmits the thrust to the tilting block 15. This process is like a power transmission, which converts the kinetic energy of the electric push rod 14 into the potential energy of the tilting block 15. After receiving the thrust, the tilting block 15 will transfer this part of the energy to the next link. Next, the tilting block 15 transmits the thrust to the fixed plate 16. The fixed plate 16 plays a role of connecting the past and the future. It converts the thrust of the tilting block 15 into the kinetic energy of the sliding plate 2 17. On the side wall of the cavity plate 18, the sliding plate 2 17 will slide smoothly. This process ensures the stability of the capacitor height adjustment. Then, the movement of the tilting block 15 will cause the pulley 20 to slide on the upper surface of the fixed plate 16. The design of the pulley 20 is like an important hub. It converts the thrust of the tilting block 15 into the rising power of the lifting plate 2. Finally, the lifting plate 2 slowly rises on the outer wall of the support column 22. This can adjust the height of the lifting plate 2 according to the height requirement of the capacitor. In this way, the height of the capacitor can be accurately controlled to ensure the quality of the product.

[0026] Reference Figure 1 The side wall of the connecting plate 24 is fixedly connected with a semicircular ring 25, the interior of the semicircular ring 25 is fixedly connected with an electric push rod 26, the output end of the electric push rod 26 is fixedly connected with a glue injection machine 11, and the glue injection machine 11 is slidably connected to the side wall of the connecting plate 24;

[0027] Specifically, on the side wall of the connecting plate 24, there is a unique semicircular ring 25, which plays a fixing role. The interior of the semicircular ring 25 is tightly connected to the electric push rod 26. The electric push rod 26 is a core component, and its output end is connected to the glue injection machine 11 to form a complete chain. The glue injection machine 11 slides on the side wall of the connecting plate 24 to achieve precise position control. During the operation of this equipment system, the electric push rod 26 first receives the command, and then transmits the force to the connecting plate 24 through the semicircular ring 25. The connecting plate 24 is responsible for carrying and fixing the glue injection machine 11, which makes the operation of the entire equipment system more stable and improves work efficiency.

[0028] Working principle: When the staff needs to fix the capacitors of different diameters after injecting glue, the staff first places the capacitors with the same diameter on the side wall of the clamp block 2 13, and then slides the output end of the cylinder 3 inside the slide groove 5 and drives the rotating plate 4 to move. The movement of the rotating plate 4 will drive the rotating block 6 to move, and the movement of the rotating block 6 will drive the gear 7 to move. The movement of the gear 7 will drive the sliding block 8 to slide inside the lifting plate 2. At the same time, the movement of the gear 7 will drive the racks 10 on both sides to move, and the movement of the rack 10 will drive the sliding Plate 19 slides on the side wall of the lifting plate 2, and the movement of the rack 10 will also drive the clamping block 12 to move. The movement of the clamping block 12 and the clamping block 2 13 will clamp the capacitor. When the diameter of the capacitor clamped on the left side is larger and the diameter of the capacitor clamped on the right side is smaller, when the rack 10 drives the clamping block 12 to move, the left clamping block 12 will contact the capacitor in advance, and then after the left clamping block 12 completely clamps the capacitor, the rotating block 6 will drive the gear 7 to rotate on the side wall of the left rack 10 meshing with it and drive the right rack 10 and the sliding block 6 to rotate. The moving block 8 continues to move, and the movement of the rack 10 will drive the right clamping block 12 to cooperate with the left clamping block 2 13 to clamp the capacitor. When the diameter of the capacitor closest to the right side of the rotating plate 4 is not as large as the diameter of the capacitor closest to the left side of the rotating plate 4, the rotating plate 4 will rotate while moving, and the capacitors of different diameters are clamped. When the staff needs to adjust the height of the capacitor when injecting glue into capacitors of different heights, the thrust is first transmitted to the tilting block 15 through the output end of the electric push rod 14, and the tilting block 15 will The thrust is transmitted to the fixed plate 16, and then the fixed plate 16 will drive the sliding plate 17 to slide on the side wall of the cavity plate 18, and then the movement of the tilting block 15 will cause the pulley 20 to slide on the upper surface of the fixed plate 16, and then the pulley 20 will slide on the inclined side of the tilting block 15. The sliding of the pulley 20 will drive the lifting plate 2 to slide on the outer wall of the support column 22 and slowly rise. At this time, the height to which the lifting plate 2 needs to rise can be adjusted according to the height of the capacitor, and finally the glue injection machine 11 is driven by the output end of the electric push rod 26 to move to inject glue into the capacitor below.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A glue injection jig for capacitor processing, comprising a bottom plate (1), characterized in that: A lifting plate (2) is arranged on the top of the bottom plate (1), a cylinder (3) is fixedly connected to the side wall of the lifting plate (2), an output end of the cylinder (3) is rotatably connected to a rotating plate (4), a slide groove (5) is fixedly connected to the upper surface of the lifting plate (2), the output end of the cylinder (3) is slidably connected inside the slide groove (5), a rotating block (6) is rotatably connected inside the rotating plate (4), a gear (7) is rotatably connected at the bottom of the rotating block (6), and a sliding groove (5) is fixedly connected to the upper surface of the lifting plate (2), the output end of the cylinder (3) is slidably connected inside the sliding groove (5), a rotating block (6) is rotatably connected inside the rotating plate (4), and a gear (7) is rotatably connected at the bottom of the rotating block (6), and the lifting plate (2) is slidably connected inside the sliding groove (5). A sliding block (8) is connected, the gear (7) is rotatably connected inside the sliding block (8), the side wall of the lifting plate (2) is slidably connected to a sliding plate 1 (9), the upper surface of the sliding plate 1 (9) is fixedly connected to a rack (10), the gear (7) is meshed with the rack (10), the side wall of the rack (10) is fixedly connected to a clamping block 1 (12), the upper surface of the lifting plate (2) is fixedly connected to a clamping block 2 (13), and an output component is arranged at the bottom of the base plate (1).

2. The glue injection jig for capacitor processing according to claim 1, characterized in that: The output assembly comprises an electric push rod (14), the upper surface of the base plate (1) is fixedly connected to a support plate (23), the electric push rod (14) is fixedly connected to a side wall of the support plate (23), and the output end of the electric push rod (14) passes through the support plate (23) and is fixedly connected to a tilting block (15).

3. The glue injection jig for capacitor processing according to claim 2, characterized in that: A fixing column (21) is fixedly connected to the upper surface of the bottom plate (1), a supporting column (22) is fixedly connected inside the fixing column (21), and the lifting plate (2) is slidably connected to the outer wall of the supporting column (22).

4. The glue injection jig for capacitor processing according to claim 3, characterized in that: The lower surface of the tilting block (15) is fixedly connected to a fixing plate (16), and the lower surface of the fixing plate (16) is fixedly connected to a second sliding plate (17).

5. The glue injection jig for capacitor processing according to claim 4, characterized in that: The upper surface of the bottom plate (1) is fixedly connected to a cavity plate (18), and the second sliding plate (17) is slidably connected to the side wall of the cavity plate (18).

6. The glue injection jig for capacitor processing according to claim 4, characterized in that: A fixing block (19) is fixedly connected to the lower surface of the lifting plate (2), and a pulley (20) is rotatably connected inside the fixing block (19).

7. The glue injection jig for capacitor processing according to claim 6, characterized in that: The pulley (20) is slidably connected to the fixing plate (16) and the upper surface of the tilting block (15), and a connecting plate (24) is fixedly connected to the upper surface of the bottom plate (1).

8. The glue injection jig for capacitor processing according to claim 7, characterized in that: A semicircular ring (25) is fixedly connected to the side wall of the connecting plate (24), a second electric push rod (26) is fixedly connected inside the semicircular ring (25), a glue injection machine (11) is fixedly connected to the output end of the second electric push rod (26), and the glue injection machine (11) is slidably connected to the side wall of the connecting plate (24).

Citation Information

Patent Citations

  • Glue injection jig for capacitor processing

    CN213459439U