Detection transplanting mechanism
By designing a detection transplanting mechanism for the photovoltaic industry, the detection deviation caused by different sizes during the crystal rod detection process is solved, and a high-precision and low-cost detection effect is achieved.
Patent Information
- Application Number
- CN202421211471.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
During the crystal rod detection process in the photovoltaic industry, due to the different sizes of each crystal rod, the detection position deviation will affect the processing and production of subsequent processes. The existing detection devices occupy a large space, are inconvenient to operate, and are costly.
A detection transplanting mechanism is designed, including a transplanting frame, centering assembly, positioning member, guide assembly and drive assembly. The movement and detection of different sized crystal rods are achieved through the movement of the slider, simplifying the structure and operation.
It improves detection accuracy and accuracy, reduces cost, and reduces detection deviation, and is suitable for detection of crystal rods of different sizes.
Smart Images

Figure CN222581127U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaics and relates to a detection and transplanting mechanism. Background Art
[0002] In the photovoltaic industry, crystal ingots often need to be inspected during production. However, during the inspection process, because each crystal ingot has a different size, deviations often occur when positioning and inspecting at the same location, affecting the processing and production of subsequent processes. The inspection device also needs to be external, resulting in a larger space occupation and more inconvenient operation, which increases production costs. In addition, the workshop occupies a large area and has high maintenance costs. This method is cumbersome to operate and can generally only detect one crystal ingot size. However, in actual production, the sizes of crystal ingots vary after processing, requiring precise inspection to reduce deviations. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies in the above-mentioned background technology and provide a detection and transplanting mechanism with a simple structure, convenient operation, improved detection precision and accuracy, reduced costs and reduced deviations.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a detection and transplanting mechanism, including a transplanting frame, centering components are arranged on both sides of the transplanting frame, and positioning parts for placing the detection components are respectively arranged on both sides of the transplanting frame. Each positioning part moves on the transplanting frame through a guide component and a drive component. A slide plate for placing a workpiece and driving the workpiece to move is arranged in the middle of the centering component, and the slide plate slides on the transplanting frame through the drive components on both sides of the transplanting frame and the guide component at the bottom of the slide plate.
[0005] A front end of one side of the slide is externally connected to a push plate for resetting the slide.
[0006] The centering assembly includes a centering clamp and a clamp cylinder, and the clamp cylinder is arranged on the bottom surface of the transplanting frame; the centering clamp includes two clamps, and the two clamps are respectively arranged on the sides of the transplanting frame. The cylinder rod of the clamp cylinder is respectively connected to the bottom of the two clamps, and the bottom surface of each clamp is slidably connected to the bottom surface of the transplanting frame through a Y-axis linear guide and a slider.
[0007] The positioning members respectively arranged on both sides of the transplanting frame are different or the same, and the structures of the guide assembly and the driving assembly corresponding to each positioning member are different.
[0008] When the positioning pieces on both sides are different, the positioning piece on one side of the transplanting frame is a short distance measuring bracket, and the positioning piece on the other side is a connecting plate.
[0009] The driving component of the short distance measuring bracket is a linear module, and the guiding component is a module sliding plate. The module sliding plate is set on the linear module, and the short distance measuring bracket is set on the module sliding plate. Two short distance measuring brackets are set.
[0010] The driving component of the connecting plate is the cylinder B, and the front end of the cylinder rod of the cylinder B is connected to the cylinder sliding plate; the guiding component is a linear guide rail and a slider, and the cylinder sliding plate is slidingly connected to the top surface of the transplanting frame through the linear guide rail and the slider, and the connecting plate is arranged on the cylinder sliding plate, and the front end of the cylinder sliding plate is provided with a push block for pushing the slide plate.
[0011] The slide plate is arranged on the transplanting frame through an X-axis linear guide rail and a slider.
[0012] The clamping cylinder is fixed on the transplanting frame through the cylinder bracket. The clamping cylinder is a centering cylinder.
[0013] There is no special limitation on the detection component, and it can be an industrial camera or a sensor required by the working conditions.
[0014] The detection and transplanting mechanism is fixed on the frame through the transplanting frame, and can also be set on the plane of other equipment to work.
[0015] The linear module and cylinder B are both installed in the middle position of the transplanting frame (the center line corresponding to the short side).
[0016] The main mounting plate of the sensor displacement mechanism is respectively arranged on the ranging short bracket and the connecting plate by screws.
[0017] The push plate is equipped with a cylinder A and a buffer, and the push plate is arranged between the cylinder A and the buffer. The cylinder A and the buffer are arranged on the transplanting frame.
[0018] The equipment is also equipped with a PLC control system. The cylinder A, buffer, linear module, clamping cylinder, and cylinder B are respectively connected to the PLC control system, and are not limited to a specific model, as long as their working functions are realized.
[0019] The detection and transfer mechanism is used to fix and transport the crystal rod to be detected.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The utility model provides a detection and transplanting mechanism with a simple structure and convenient operation, which improves detection precision and accuracy, reduces costs, and reduces deviations. The movement and detection of crystal rods of different sizes are achieved through the movement of the slide. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention is further described below with reference to the accompanying drawings and embodiments:
[0023] Figure 1 It is a three-dimensional diagram of the detection and transplanting mechanism.
[0024] Figure 2 It is the main view of the detection and transplanting mechanism.
[0025] Figure 3 It is a top view of the detection and transplanting mechanism.
[0026] Figure 4 It is a side view of the detection and transplanting mechanism.
[0027] In the figure, 1. Centering clamp, 2. Distance measuring short bracket, 3. Module sliding plate, 4. Linear module, 5. Transplanting frame, 6. X-axis linear guide, 7. Slide plate, 8. Y-axis linear guide, 9. Clamp cylinder, 10. Cylinder B, 11. Push block, 12. Cylinder sliding plate, 13. Connecting plate, 14. Cylinder bracket, 15. Push plate. DETAILED DESCRIPTION
[0028] The present invention is further described below with reference to the accompanying drawings, but the present invention is not limited to the following embodiments.
[0029] Example 1
[0030] A detection and transplanting mechanism, such as Figure 1-4 As shown, it includes a transplanting frame 5, a centering component is set on both sides of the transplanting frame 5, and positioning parts for placing the detection component are respectively set on both sides of the transplanting frame 5. Each positioning part moves on the transplanting frame 5 through a guide component and a drive component. A slide 7 for placing a workpiece and driving the workpiece to move is set in the middle of the centering component. The slide 7 slides on the transplanting frame 5 through the drive components on both sides of the transplanting frame 5 and the guide component at the bottom of the slide 7.
[0031] A push plate 15 for resetting the slide 7 is externally connected to the front end of one side of the slide 7 .
[0032] The centering component includes a centering clamp 1 and a clamp cylinder 9, and the clamp cylinder 9 is arranged on the bottom surface of the transplanting frame 5; the centering clamp 1 includes two clamps, and the two clamps are respectively arranged on the sides of the transplanting frame 5. The cylinder rod of the clamp cylinder 9 is respectively connected to the bottom of the two clamps, and the bottom surface of each clamp is slidably connected to the bottom surface of the transplanting frame 5 through the Y-axis linear guide 8 and the slider.
[0033] The positioning members respectively arranged on both sides of the transplanting frame 5 are different or the same, and the structures of the guide assembly and the driving assembly corresponding to each positioning member are different.
[0034] When the positioning members on both sides are different, the positioning member on one side of the transplanting frame 5 is the short distance measuring bracket 2 , and the positioning member on the other side is the connecting plate 13 .
[0035] The driving component of the short distance measuring bracket 2 is a linear module 4, and the guiding component is a module sliding plate 3. The module sliding plate 3 is arranged on the linear module 4, and the short distance measuring bracket 2 is arranged on the module sliding plate 3. Two short distance measuring brackets 2 are provided.
[0036] The driving component of the connecting plate 13 is the cylinder B10, and the front end of the cylinder rod of the cylinder B10 is connected to the cylinder sliding plate 12; the guiding component is a linear guide rail and a slider, and the cylinder sliding plate 12 is slidingly connected to the top surface of the transplanting frame 5 through the linear guide rail and the slider, and the connecting plate 13 is arranged on the cylinder sliding plate 12, and the front end of the cylinder sliding plate 12 is provided with a push block 11 for pushing the slide plate 7.
[0037] The slide plate 7 is arranged on the transplanting frame 5 through the X-axis linear guide rail 6 and the slider.
[0038] The clamping claw cylinder 9 is fixed on the transplanting frame 5 through the cylinder bracket 14. The clamping claw cylinder 9 is a centering cylinder.
[0039] The push plate 15 is equipped with the cylinder A and the buffer, and the push plate 15 is arranged between the cylinder A and the buffer.
[0040] The equipment is also equipped with a PLC control system. The cylinder A, buffer, linear module 4, clamping cylinder 9, and cylinder B10 are respectively connected to the PLC control system, and are not limited to a specific model, as long as their working functions are realized.
[0041] During specific operation: the existing relevant transportation mechanism transports the crystal rod to be tested to the slide 7, and then the centering claw moves toward the center on the Y-axis linear guide 8 under the drive of the claw cylinder 9 to clamp the crystal rod to be tested. According to the length of the crystal rod to be tested, the linear module 4 drives the module sliding plate 3 and the industrial camera on the module sliding plate 3 to move toward the center; after the claw cylinder 9 is reset, the cylinder B10 operates to drive the cylinder sliding plate 12 and the industrial camera on the cylinder sliding plate 12 to move toward the center. At the same time, when the cylinder B10 is reset, the push block 11 on the cylinder sliding plate 12 will push the slide 7 to move a distance of 5mm to facilitate the centering of the fixture to clamp the tested crystal rod. After the measurement is completed, the 5-claw cylinder 9 and cylinder B10 are reset, the linear module 4 retreats, and the cylinder A works to push the push plate 15 to adjust the slide 7 to reset.
[0042] Although the present invention has been described in detail above using general descriptions and specific embodiments, it will be apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, such modifications or improvements, without departing from the spirit of the present invention, are within the scope of protection claimed herein.
Claims
1. A detection and transplanting mechanism, characterized in that: The invention comprises a transplanting frame (5), centering components are arranged on both sides of the transplanting frame (5), positioning members for placing detection components are arranged on both sides of the transplanting frame (5), each positioning member moves on the transplanting frame (5) through a guide component and a drive component, a slide plate (7) is arranged in the middle of the centering component for placing a workpiece and driving the workpiece to move, and the slide plate (7) slides on the transplanting frame (5) through the drive components on both sides of the transplanting frame (5) and the guide component at the bottom of the slide plate (7).
2. A detection and transplanting mechanism as claimed in claim 1, characterized in that: A push plate (15) for resetting the slide plate (7) is externally connected to the front end of one side of the slide plate (7).
3. A detection and transplanting mechanism as claimed in claim 1, characterized in that: The centering component comprises a centering clamp (1) and a clamp cylinder (9), wherein the clamp cylinder (9) is arranged on the bottom surface of the transplanting frame (5); the centering clamp (1) comprises two clamps, wherein the two clamps are respectively arranged on the side surfaces of the transplanting frame (5), and the cylinder rod of the clamp cylinder (9) is respectively connected to the bottom of the two clamps, and the bottom surface of each clamp is slidably connected to the bottom surface of the transplanting frame (5) via a Y-axis linear guide rail (8) and a slide block.
4. A detection and transplanting mechanism as claimed in claim 1, characterized in that: The positioning members respectively arranged on both sides of the transplanting frame (5) are different or the same, and the structures of the guide assembly and the driving assembly corresponding to each positioning member are different.
5. A detection and transplanting mechanism as claimed in claim 4, characterized in that: When the positioning members on both sides are different, the positioning member on one side of the transplanting frame (5) is a short distance measuring bracket (2), and the positioning member on the other side is a connecting plate (13).
6. A detection and transplantation mechanism as claimed in claim 5, characterized in that: The driving component of the distance measuring short bracket (2) is a linear module (4), the guiding component is a module sliding plate (3), the module sliding plate (3) is arranged on the linear module (4), and the distance measuring short bracket (2) is arranged on the module sliding plate (3).
7. A detection and transplanting mechanism as claimed in claim 5, characterized in that: The driving component of the connecting plate (13) is a cylinder B (10), and the front end of the cylinder rod of the cylinder B (10) is connected to the cylinder sliding plate (12); the guiding component is a linear guide rail and a slider, and the cylinder sliding plate (12) is slidably connected to the top surface of the transplanting frame (5) through the linear guide rail and the slider, and the connecting plate (13) is arranged on the cylinder sliding plate (12), and the front end of the cylinder sliding plate (12) is provided with a push block (11) for pushing the slide plate (7).
8. A detection and transplanting mechanism as claimed in claim 5, characterized in that: The slide plate (7) is arranged on the transplanting frame (5) via an X-axis linear guide rail (6) and a sliding block.