Terminal lead crimping anti-deformation device

By designing a terminal lead crimping and anti-deformation device that combines multiple sets of crimping components and driving components, the problem of unfixed crimping of terminals and leads in the prior art is solved, and a higher quality crimping effect and stronger safety are achieved.

CN222581749UActive Publication Date: 2025-03-07HANGZHOU LINAN SANCHI ELECTRIC CO LTD
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Patent Information

Application Number
CN202420229166.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-03-07
Estimated Expiration
2034-01-31

AI Technical Summary

Technical Problem

The prior art cannot effectively fix and clamp during the crimping process between the terminals and leads, resulting in shaking of the terminals, affecting the quality of the terminals, and posing safety hazards.

Method used

A terminal lead crimping and anti-deformation device is designed, including a base, a cap, a telescopic rod, a mount, a crimping plate and a crimping assembly. Through the cooperation of multiple sets of crimping components and a driving assembly, multi-direction crimping and adjustment of the sleeve part of the terminal is achieved to avoid overvoltage or undervoltage.

Benefits of technology

The crimping quality of the terminal wire is improved, the shaking of the terminal and the deformation of the leads are avoided, the safety is enhanced, and the practicality and efficiency of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a terminal lead crimping anti-deformation device, which comprises a base, a gland is arranged at the top of the base, four corners of the gland are movably connected with the base through telescopic rods, mounting seats are symmetrically arranged at the top of the base, first crimping plates are arranged in the middles of the mounting seats at two sides, and second crimping plates are arranged in the middles of the mounting seats at two sides. A second crimping plate is arranged at the position, located over the first crimping plate, of the bottom of the gland, a plurality of crimping assemblies are arranged on the sides, facing the first crimping plate and the second crimping plate, a driving assembly used for driving the first crimping plate to ascend and descend is arranged on the side edge of the mounting base, and the descending distance of the gland is controlled by controlling stretching and retracting of an electric cylinder. And the crimping depth of the sleeve part of the terminal by the crimping block is adjusted, so that the situation of over-voltage deformation or under-voltage shaking caused when the terminal and the lead are crimped by the crimping plate I and the crimping plate II is avoided, and the crimping quality of the device is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of terminal lead crimping, in particular to a terminal lead crimping anti-deformation device. Background Art

[0002] Terminals are conductive parts of electrical appliances that are fixedly electrically connected to external circuits. They are commonly used electrical wiring tools. Terminals are generally composed of a crimping part and a connector part. The crimping part refers to the sleeve part that presses or tightens the lead wire, and the connector part refers to the part that is connected to the electrical component.

[0003] At present, for the crimping of terminals and leads, pliers are generally used to directly pinch the sleeve part and the lead wire. This crimping method has poor effect and cannot fix and clamp the terminal and the lead wire well, which easily causes the terminal to shake. At the same time, the sleeve part is directly pinched flat with pliers, so that the internal lead wire will also be deformed after crimping, which not only affects the work efficiency but also the quality of the terminal wire. When the terminal wire is loosely connected, it is easy to cause heat or even fire, posing a great safety hazard. Utility Model Content

[0004] The utility model aims to provide a terminal lead crimping anti-deformation device to solve the problems proposed in the above background technology that the terminal and the lead cannot be fixed and clamped well, which easily causes the terminal to shake and affects the quality of the terminal line.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a terminal lead crimping anti-deformation device, comprising a base, a pressure cover is provided on the top of the base, the four corners of the pressure cover are movably connected to the base through a telescopic rod, a mounting seat is symmetrically provided on the top of the base, a crimping plate 1 is provided in the middle of the mounting seats on both sides, a crimping plate 2 is provided at the bottom of the pressure cover just above the crimping plate 1, a plurality of crimping components are provided on one side of the crimping plate 1 and the crimping plate 2, and a driving component for driving the crimping plate 1 to rise and fall is provided on the side of the mounting seat.

[0006] Preferably, the top of the crimping plate 1 and the bottom of the crimping plate 2 are both provided with a plurality of installation cavities for installing the crimping assembly, and the bottom of the crimping plate 1 is symmetrically provided with guide sliding cavities.

[0007] Preferably, guide rails are symmetrically provided on the side walls of the mounting seats on both sides close to the crimping plate 1, and a sliding block is provided inside the guide rails connected to the crimping plate 1.

[0008] Preferably, the crimping assembly includes a mounting plate, a plurality of moving cavities are provided on one side of the mounting plate, a crimping block is slidably provided in the middle moving cavity, a locking plate is slidably provided in the outer moving cavity, a plurality of locking holes are provided at the bottom of the crimping block, and a plurality of pins for engaging the locking holes are linearly provided on one side of the locking plate.

[0009] Preferably, a through hole is provided on the middle side wall of the movement cavity corresponding to the latch.

[0010] Preferably, the driving assembly includes a rotating shaft symmetrically arranged on the sides of the mounting seats on both sides, a connecting plate is arranged in the middle of the rotating shaft, a guide sliding rod is arranged on one side of the connecting plate to slide along the guide sliding cavity, a sliding groove is arranged on the side of the connecting plate away from the guide sliding rod, and a plurality of groups of mounting frames are symmetrically arranged at the bottom of the pressure cover, and a push rod sliding along the sliding groove on the same side is connected to the bottom of each group of the mounting frames.

[0011] Preferably, a reinforcing rib is provided at one end of the mounting frame close to the gland.

[0012] Preferably, a mounting groove is provided at the top center of the mounting seat, and a positioning block for carrying the terminal is threadedly connected in the mounting groove.

[0013] Beneficial effects of the utility model:

[0014] 1. By setting up multiple sets of crimping components, the sleeve part of the terminal can be crimped in different directions, thereby improving the crimping effect and the quality of the terminal wire after crimping.

[0015] 2. By adjusting the spacing between the crimping blocks on both sides, the crimping angle of the crimping blocks on the terminals can be adjusted to improve the crimping effect of the terminals and leads. Different crimping blocks can also be exchanged to achieve crimping of terminals and leads of different shapes, thereby improving the practicality of the device.

[0016] 3. By controlling the extension and retraction of the electric cylinder, the distance that the gland descends is controlled, and the crimping depth of the crimping block on the sleeve part of the terminal is adjusted to avoid over-pressure deformation or under-pressure shaking when the crimping plates 1 and 2 are crimping the terminal and the lead, thereby further improving the crimping quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of a three-dimensional structure from a first viewing angle of an embodiment of the utility model;

[0018] Figure 2 A schematic diagram of a second perspective three-dimensional structure of an embodiment of the utility model;

[0019] Figure 3 It is a schematic diagram of a cutaway three-dimensional structure of an embodiment of the utility model;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the connecting plate in the embodiment of the utility model;

[0021] Figure 5 This is a schematic diagram of the three-dimensional structure of the crimping plate 1 in the embodiment of the utility model;

[0022] Figure 6 This is a schematic diagram of the three-dimensional structure of the crimping block in the embodiment of the utility model;

[0023] Figure 7 It is a schematic diagram of the enlarged structure of point A of an embodiment of the utility model.

[0024] In the figure: 1. base; 2. pressure cover; 3. telescopic rod; 4. mounting seat; 5. crimping plate 1; 51. guide slide cavity; 6. crimping plate 2; 7. crimping assembly; 71. mounting plate; 72. moving cavity; 721. through hole; 73. crimping block; 731. locking hole; 74. locking plate; 741. latch; 8. driving assembly; 81. rotating shaft; 82. connecting plate; 83. guide slide rod; 84. slide groove; 9. mounting cavity; 10. guide rail; 11. slider; 12. mounting frame; 13. push rod; 14. mounting groove; 15. positioning block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1 The utility model provides a terminal lead crimping anti-deformation device, including a base 1, a pressure cover 2 is provided on the top of the base 1, and the four corners of the pressure cover 2 are movably connected to the base 1 through telescopic rods 3, and the top of the base 1 is symmetrically provided with mounting seats 4, and the middle of the mounting seats 4 on both sides are provided with a crimping plate 1 5, and the bottom of the pressure cover 2 is located directly above the crimping plate 1 5. A plurality of groups of crimping components 7 are provided on one side of the crimping plate 1 5 and the crimping plate 2 6, and a driving component 8 for driving the crimping plate 1 5 to rise and fall is provided on the side of the mounting seat 4.

[0027] Specifically, multiple groups of crimping assemblies 7 are provided to crimp the sleeve portion of the terminal in different directions, thereby improving the crimping effect and the quality of the terminal wire after crimping.

[0028] Specifically, the top of the crimping plate 1 5 and the bottom of the crimping plate 2 6 are both provided with a plurality of installation cavities 9 for installing the crimping assembly 7 , and the bottom of the crimping plate 1 5 is symmetrically provided with a guide sliding cavity 51 .

[0029] Specifically, guide rails 10 are symmetrically provided on the side walls of the mounting seat 4 on both sides near the crimping plate 5, and a slider 11 is provided inside the guide rail 10 to connect the crimping plate 5. The slider 11 drives the crimping plate 5 to rise and fall along the guide rail 10, thereby improving the stability of the crimping plate 5 and the crimping plate 2 6 when crimping.

[0030] Specifically, the crimping assembly 7 includes a mounting plate 71 threadedly connected to the mounting cavity 9, a plurality of moving cavities 72 are provided on one side of the mounting plate 71, a crimping block 73 is slidably provided in the middle moving cavity 72, a locking plate 74 is slidably provided in the outer moving cavity 72, a plurality of locking holes 731 are provided at the bottom of the crimping block 73, and a plurality of latches 741 for clamping the locking holes 731 are linearly provided on one side of the locking plate 74. By adjusting the spacing between the crimping blocks 73 on both sides, the crimping angle of the crimping block 73 on the terminal is adjusted to improve the crimping effect of the terminal and the lead, and different crimping blocks 73 can be exchanged to achieve crimping of terminals and leads of different shapes, thereby improving the practicality of the device.

[0031] Specifically, a through hole 721 is provided on the side wall of the middle movement cavity 72 corresponding to the latch pin 741. The latch pin 741 on one side of the locking plate 74 is passed through the through hole 721 and then engaged with the locking hole 731 at the bottom of the crimping block 73, thereby locking the crimping block 73 to the mounting plate 71.

[0032] Specifically, one side of the pressure cover 2 is provided with an electric cylinder for driving the pressure cover 2 to rise and fall.

[0033] Specifically, the driving assembly 8 includes a rotating shaft 81 symmetrically provided on the sides of the mounting seat 4 on both sides, a connecting plate 82 is provided in the middle of the rotating shaft 81, a guide slide rod 83 is provided on one side of the connecting plate 82 to slide along the guide slide cavity 51, and a slide groove 84 is provided on the side of the connecting plate 82 away from the guide slide rod 83. A plurality of groups of mounting frames 12 are symmetrically provided at the bottom of the pressure cover 2, and each group of the mounting frames 12 is connected to a push rod 13 sliding along the slide groove 84 on the same side at the bottom. The pressure cover 2 is driven to descend by controlling the electric cylinder, and then the push rods 13 on both sides are stuck in the slide groove 84 on the same side. During the descent of the pressure cover 2, it moves along the slide groove 84 and pushes the connecting plate 82 to rotate, thereby driving the guide slide rod 83 on the connecting plate 82 to slide along the guide slide cavity 51, driving the crimping plate 1 5 to rise, so that the crimping block 73 on the crimping plate 1 5 and the crimping plate 2 6 crimps the sleeve part of the terminal.

[0034] Specifically, a reinforcing rib is provided at one end of the mounting frame 12 close to the pressure cover 2, and the reinforcing rib is used to improve the strength of the mounting frame 12 during the crimping process.

[0035] Specifically, a mounting groove 14 is provided at the top center of the mounting seat 4, and a positioning block 15 for supporting the terminal is provided through a threaded connection in the mounting groove 14. By replacing the positioning block 15 matching the terminal, terminals of different models can be positioned, thereby improving the efficiency of crimping.

[0036] The working principle of the utility model is as follows: before use, the telescopic rod 3 is in an extended state, and the crimping plate 5 is located at the bottom of the guide rail 10. When in use, the terminal is placed in the middle of the positioning block 15, the wire is placed in the sleeve part of the terminal, and then the electric cylinder is controlled to drive the pressure cover 2 to descend, so that the push rod 13 at the bottom of the mounting frame 12 on both sides is stuck in the slide groove 84 on the same side. During the continuous descent of the pressure cover 2, the push rod 13 further moves along the slide groove 84 and pushes the connecting plate 82 to rotate, thereby driving the guide slide rod 83 on the connecting plate 82 to slide along the guide slide cavity 51 at the bottom of the crimping plate 5, driving the crimping plate 5 to rise along the guide rail 10, so that the crimping blocks 73 on the crimping plate 5 and the crimping plate 2 6 crimp the sleeve part of the terminal, thereby improving the crimping efficiency of the terminal line. At the same time, by controlling the extension and contraction of the electric cylinder, the descending distance of the pressure cover 2 is controlled, and the crimping depth of the sleeve part of the terminal by the crimping block 73 is adjusted to avoid overpressure or underpressure, thereby improving the crimping quality.

[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A terminal lead crimping anti-deformation device, comprising a base (1), characterized in that: A pressure cover (2) is provided on the top of the base (1), and the four corners of the pressure cover (2) are movably connected to the base (1) through telescopic rods (3). A mounting seat (4) is symmetrically provided on the top of the base (1), and a crimping plate (5) is provided in the middle of the mounting seats (4) on both sides. A crimping plate (6) is provided at the bottom of the pressure cover (2) directly above the crimping plate (5). The crimping plate (5) and the crimping plate (6) are both provided with a plurality of crimping assemblies (7) on one side, and a driving assembly (8) for driving the crimping plate (5) to rise and fall is provided on the side of the mounting seat (4).

2. A terminal lead crimping anti-deformation device according to claim 1, characterized in that: The top of the first crimping plate (5) and the bottom of the second crimping plate (6) are both provided with a plurality of mounting cavities (9) for mounting the crimping assembly (7), and the bottom of the first crimping plate (5) is symmetrically provided with guide slide cavities (51).

3. A terminal lead crimping anti-deformation device according to claim 1, characterized in that: Guide rails (10) are symmetrically provided on the side walls of the mounting seats (4) on both sides close to the crimping plate one (5), and a sliding block (11) is provided inside the guide rails (10) and connected to the crimping plate one (5).

4. A terminal lead crimping anti-deformation device according to claim 1, characterized in that: The crimping assembly (7) comprises a mounting plate (71), a plurality of movement cavities (72) being provided on one side of the mounting plate (71), a crimping block (73) being slidably provided in the middle movement cavity (72), a locking plate (74) being slidably provided in the outer movement cavity (72), a plurality of locking holes (731) being provided at the bottom of the crimping block (73), and a plurality of latches (741) for engaging the locking holes (731) being linearly provided on one side of the locking plate (74).

5. A terminal lead crimping anti-deformation device according to claim 4, characterized in that: A through hole (721) is provided on the side wall of the middle movement cavity (72) corresponding to the latch pin (741).

6. A terminal lead crimping anti-deformation device according to claim 2, characterized in that: The driving assembly (8) comprises a rotating shaft (81) symmetrically arranged on the sides of the mounting seats (4) on both sides, a connecting plate (82) is arranged in the middle of the rotating shaft (81), a guide slide rod (83) is arranged on one side of the connecting plate (82) for sliding along the guide slide cavity (51), a slide groove (84) is arranged on the side of the connecting plate (82) away from the guide slide rod (83), and a plurality of groups of mounting frames (12) are symmetrically arranged at the bottom of the pressure cover (2), and a push rod (13) is connected to the bottom of each group of the mounting frames (12) for sliding along the slide groove (84) on the same side.

7. A terminal lead crimping anti-deformation device according to claim 6, characterized in that: The mounting frame (12) is provided with a reinforcing rib at one end close to the gland (2).

8. The terminal lead crimping anti-deformation device according to claim 1, characterized in that: A mounting groove (14) is provided at the centre of the top of the mounting seat (4), and a positioning block (15) for carrying a terminal is provided in the mounting groove (14) through an internal thread connection.