Nickel hydroxide processing equipment
By setting up a liquid separation mechanism in the nickel hydroxide processing equipment, and using a filtered water cloth layer to separate the sludge and the supernatant liquid, the problem of loss of nickel hydroxide material after precipitation is solved and the production efficiency is improved.
Patent Information
- Application Number
- CN202420651021.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-01
AI Technical Summary
After the precipitation is completed, the existing nickel hydroxide processing equipment is prone to separate part of the nickel hydroxide in the precipitated layer with the upper layer clear liquid, resulting in material loss and reduced productivity.
A nickel hydroxide processing equipment including a precipitation box and a drying box was designed, and a liquid separation mechanism was set up. The fixed mesh frame, the water filter layer and the drainage pipe were driven by the liquid separation telescopic rod. Through the filtration characteristics of the water filter layer, the separation of the sludge and the supernatant liquid was achieved, and material losses were avoided.
It effectively improves the recovery of the precipitation layer, improves the production efficiency of nickel hydroxide, avoids material waste, and solves the problem of material loss in traditional equipment.
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Figure CN222585855U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of nickel hydroxide processing, and specifically discloses a nickel hydroxide processing device. Background Art
[0002] Nickel hydroxide is an inorganic compound, a green powder, slightly soluble in water, soluble in acid and ammonium hydroxide, and is mainly used to make nickel salts, alkaline storage batteries and nickel plating. In order to reduce environmental pollution, discarded alkaline storage batteries are usually recycled and nickel-containing sludge and nickel-containing waste liquid are obtained from the discarded alkaline storage batteries, which are then used to produce and process nickel hydroxide.
[0003] When processing nickel hydroxide, it is necessary to stir and mix nickel-containing waste liquid and nickel-containing sludge, then add alkali solution to them for precipitation and sufficient reaction, and finally obtain nickel hydroxide products after dehydration and drying. However, after the precipitation is completed, when the nickel hydroxide precipitation layer is separated from the supernatant liquid, part of the nickel hydroxide on the surface of the precipitation layer is easily separated together with the supernatant liquid, resulting in material loss of nickel hydroxide and reducing the productivity of nickel hydroxide. Therefore, in view of this, the inventor provides a nickel hydroxide processing equipment to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the problem that after precipitation, a part of nickel hydroxide is easily separated together with the supernatant in the traditional nickel hydroxide processing equipment, resulting in material loss and reducing the productivity of nickel hydroxide.
[0005] In order to achieve the above-mentioned purpose, the basic scheme of the utility model provides a nickel hydroxide processing equipment, including a sedimentation box and a drying box, one side of the sedimentation box is vertically provided with a sludge addition port and a waste liquid addition pipe in sequence, the inner bottom of the sedimentation box is provided with a mixing mechanism, one side of the sedimentation box is provided with a mud discharge port, and a movable door for separating the sedimentation box and the drying box is provided at the mud discharge port, and an opening and closing member for driving the movable door to open and close is provided in the drying box, a pushing mechanism for delivering the sedimentation layer to the drying box is provided inside the sedimentation box, and a drying mechanism for dehydrating and drying the sedimentation layer into sodium hydroxide powder is provided in the drying box;
[0006] It also includes a liquid separation mechanism arranged in the sedimentation box and used to separate the upper clear liquid, the liquid separation mechanism includes a guide frame slidably connected to the inner wall of the sedimentation box, a fixed grid arranged in the guide frame, a water filter cloth layer arranged in the guide frame and located on the lower surface of the fixed grid, and a drainage pipe vertically arranged on the fixed grid, a lifting mechanism for driving the fixed grid and the drainage pipe to rise and fall in the sedimentation box is provided between the fixed grid and the top of the sedimentation box, and a pumping assembly is installed on the drainage pipe.
[0007] Furthermore, the lifting mechanism includes a fixed plate arranged in the middle of the fixed grid, a support seat detachably installed on the outer top of the sedimentation box, and a liquid separation telescopic rod arranged between the bottom surface of the support seat and the top surface of the fixed plate. The fixed grid is installed between the fixed plate and the inner side of the guide frame.
[0008] Furthermore, a guide groove is provided on the top of the sedimentation box, and a water pumping pipe is slidably connected to the guide groove. A connecting seat is provided between the bottom of the water pumping pipe and the fixed grid. A plurality of water inlet holes located above the connecting seat are evenly provided on the circumference of the drainage pipe. The water pumping assembly is a booster water pump that is detachably mounted on the end of the water pumping pipe located outside the sedimentation box.
[0009] Furthermore, the drying mechanism includes a plurality of heating plates arranged on the inner side of the drying box and a water-absorbing layer arranged on the inner bottom surface of the drying box. The bottom side of the drying box is also provided with a stirring mechanism for stirring the sedimentation layer during the drying process. The stirring mechanism includes a stirring motor detachably mounted on one side of the bottom of the drying box and a stirring rod coaxially connected to the output end of the stirring motor. The stirring rod is located between the water-absorbing layer and the bottom surface of the mud discharge port.
[0010] Furthermore, the opening and closing member includes a first containing box disposed on a side of the drying box away from the mud discharge port and an opening and closing telescopic rod disposed transversely between a side end surface of the first containing box and one side of the movable door.
[0011] Furthermore, the pushing mechanism includes a second containing box arranged at the bottom end of a side of the sedimentation box away from the movable door, a pushing telescopic rod arranged horizontally in the second containing box, a pushing plate arranged at the end of the pushing telescopic rod, and a shoveling bottom plate arranged at the bottom of the pushing plate and capable of sliding at the bottom of the sedimentation box.
[0012] Furthermore, the mixing mechanism includes a first spiral mixing rod rotatably connected to one side of the pushing plate and a second spiral mixing rod rotatably connected to one side of the movable door, a first driving member for driving the first spiral mixing rod to rotate is provided between the end of the pushing telescopic rod and the pushing plate, a second driving member for driving the second spiral mixing rod to rotate is provided between the movable door and the end of the opening and telescopic rod, the first spiral mixing rod and the second spiral mixing rod are arranged with the same length, and the first spiral mixing rod and the second spiral mixing rod are both located in the same vertical plane and are not located in the same horizontal plane.
[0013] The principle and effect of this scheme are:
[0014] 1. Compared with the prior art, the utility model is provided with a liquid-separating telescopic rod to drive a fixed grid, a water filter cloth layer and a drain pipe, and utilizes the filtering characteristics of the water filter cloth layer to achieve the purpose of separating the sludge in the sedimentation layer from the upper clear liquid, avoiding the sedimentation layer sludge from being raised again and mixed during the drainage process, so that the drain pipe can more easily and conveniently complete the task of extracting the upper clear liquid. At the same time, the liquid-separating telescopic rod drives the drain pipe to rise and fall, which can also avoid the drain pipe and the fixed grid from being splashed with dirt during the process of feeding and mixing sludge and waste liquid, and can also avoid causing motion interference. By blocking the sludge sedimentation layer from being discharged with the upper clear liquid, the recovery amount of the sedimentation layer is increased, thereby improving the production efficiency of nickel hydroxide, avoiding material waste, and solving the problem that after the traditional nickel hydroxide processing equipment is precipitated, part of the nickel hydroxide is easily separated together with the upper clear liquid, causing material loss and reducing the productivity of nickel hydroxide.
[0015] 2. Compared with the prior art, the utility model provides a first spiral mixing rod and a second spiral mixing rod, so as to facilitate the stirring and mixing of the sludge and waste liquid in the sedimentation tank, thereby improving the treatment efficiency of the sludge and waste liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0017] Figure 1 A structural front view of a nickel hydroxide processing device proposed in an embodiment of the present application is shown;
[0018] Figure 2 A nickel hydroxide processing device proposed in an embodiment of the present application is shown. Figure 1 Enlarged view of the structure of part A in the middle. DETAILED DESCRIPTION
[0019] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0020] The figure marks in the drawings of the specification include: sedimentation box 1, drying box 2, sludge addition port 3, waste liquid addition pipe 4, sludge discharge port 5, movable door 6, guide frame 7, fixed grid 8, water filter cloth layer 9, drain pipe 10, fixed plate 11, support seat 12, liquid separation telescopic rod 13, water inlet hole 14, booster pump 15, connecting seat 16, heating plate 17, water absorption layer 18, stirring rod 19, stirring motor 20, first containing box 21, opening and closing telescopic rod 22, second containing box 23, pushing telescopic rod 24, pushing plate 25, shoveling bottom plate 26, first spiral mixing rod 27, second spiral mixing rod 28.
[0021] A nickel hydroxide processing device, for example Figure 1 As shown: it includes a sedimentation box 1 and a drying box 2, one side of the sedimentation box 1 is vertically provided with a sludge addition port 3 and a waste liquid addition pipe 4 in sequence, the inner bottom of the sedimentation box 1 is provided with a mixing mechanism, one side of the sedimentation box 1 is provided with a mud discharge port 5, and a movable door 6 for separating the sedimentation box 1 and the drying box 2 is provided at the mud discharge port 5, and an opening and closing member for driving the movable door 6 to open and close is provided in the drying box 2, a pushing mechanism for delivering the sedimentation layer to the drying box 2 is provided inside the sedimentation box 1, and a drying mechanism for dehydrating and drying the sedimentation layer into sodium hydroxide powder is provided in the drying box 2;
[0022] like Figure 1 and Figure 2 As shown, it also includes a liquid separation mechanism arranged in the sedimentation box 1 and used to separate the upper clear liquid. The liquid separation mechanism includes a guide frame 7 slidably connected to the inner wall of the sedimentation box 1, a fixed grid 8 arranged in the guide frame 7, a water filter cloth layer 9 arranged in the guide frame 7 and located on the lower surface of the fixed grid 8, and a drainage pipe 10 vertically arranged on the fixed grid 8. A lifting mechanism is provided between the fixed grid 8 and the top of the sedimentation box 1 for driving the fixed grid 8 and the drainage pipe 10 to rise and fall in the sedimentation box 1, and a pumping assembly is installed on the drainage pipe 10.
[0023] Among them, Figure 1 and Figure 2 As shown, the lifting mechanism includes a fixed plate 11 arranged in the middle of the fixed grid 8, a support seat 12 detachably installed on the outer top of the sedimentation box 1, and a liquid separating telescopic rod 13 arranged between the bottom surface of the support seat 12 and the top surface of the fixed plate 11. The fixed grid 8 is installed between the fixed plate 11 and the inner side of the guide frame 7.
[0024] Among them, Figure 1 As shown, a guide groove is provided on the top of the sedimentation box 1, and a water pump is slidably connected to the guide groove. A connecting seat 16 is provided between the bottom of the water pump and the fixed grid 8. Figure 2 As shown, the circumference of the drain pipe 10 is evenly provided with a plurality of water inlet holes 14 located above the connection seat 16. Figure 1 As shown, the pumping assembly is a booster pump 15 detachably mounted on the end of the pumping pipe located outside the sedimentation tank 1 .
[0025] Among them, Figure 1 As shown, the drying mechanism includes a plurality of heating plates 17 arranged on the inner side of the drying box 2 and a water absorbing layer 18 arranged on the inner bottom surface of the drying box 2. The bottom side of the drying box 2 is also provided with a stirring mechanism for stirring the sedimentation layer during the drying process. The stirring mechanism includes a stirring motor 20 detachably mounted on one side of the bottom of the drying box 2 and a stirring rod 19 coaxially connected to the output end of the stirring motor 20. The stirring rod 19 is located between the water absorbing layer 18 and the bottom surface of the mud discharge port 5.
[0026] Among them, Figure 1 As shown, the opening and closing member includes a first containing box 21 disposed on a side of the drying box 2 away from the mud discharge port 5 and an opening and closing telescopic rod 22 disposed transversely between a side end surface of the first containing box 21 and one side of the movable door 6 .
[0027] Among them, Figure 1 As shown, the pushing mechanism includes a second containing box 23 arranged at the bottom end of the side of the sedimentation box 1 away from the movable door 6, a pushing telescopic rod 24 arranged horizontally in the second containing box 23, a pushing plate 25 arranged at the end of the pushing telescopic rod 24, and a shoveling bottom plate 26 arranged at the bottom of the pushing plate 25 and slidable at the bottom of the sedimentation box 1. Two sealing rings are also provided on the side where the bottom end of the sedimentation box 1 is connected to the pushing telescopic rod 24.
[0028] Among them, Figure 1 As shown, the mixing mechanism includes a first spiral mixing rod 27 rotatably connected to one side of the push plate 25 and a second spiral mixing rod 28 rotatably connected to one side of the movable door 6, a first driving member for driving the first spiral mixing rod 27 to rotate is provided between the end of the push telescopic rod 24 and the push plate 25, a second driving member for driving the second spiral mixing rod 28 to rotate is provided between the movable door 6 and the end of the opening and telescopic rod, the first spiral mixing rod 27 and the second spiral mixing rod 28 are arranged with equal length, the first spiral mixing rod 27 and the second spiral mixing rod 28 are both located in the same vertical plane and not in the same horizontal plane. Among them, the first driving member includes a first motor coaxially detachably mounted on the end of the push telescopic rod 24, a first driving gear coaxially connected to the output end of the first motor, and a first driven gear meshingly connected to the first driving gear and rotatably connected to the push plate 25, and the first spiral mixing rod 27 is coaxially connected to the first driven gear. Among them, the second driving member includes a second motor coaxially and detachably connected to the end of the opening and closing telescopic rod 22, a second driving gear coaxially connected to the output end of the second motor, a second driven gear meshingly connected to the second driving gear and connected to the internal rotation of the movable door 6, and the second spiral mixing rod 28 is coaxially connected to the second driven gear.
[0029] In the specific implementation process of the present utility model, when nickel-containing sludge and nickel-containing waste liquid are filled into the sedimentation tank 1, the liquid-separating telescopic rod 13 drives the fixed grid 8 and the drain pipe 10 to rise and away from the inner bottom of the sedimentation tank 1. Although the raw materials for producing sodium hydroxide are added to the sedimentation tank 1 through the sludge addition port 3 and the waste liquid addition pipe 4, and a sufficient amount of alkali solution is added thereto, and then the first motor and the second motor are turned on to rotate, driving the first spiral mixing rod 27 and the second spiral mixing rod 28 to rotate, and stirring is started from the bottom of the sedimentation tank 1. After a certain stirring and mixing process, the rotation of the first motor and the second motor is stopped, and then the mixture inside the sedimentation tank 1 is left to stand. After the standing is completed, the sedimentation box 1 is in a two-layered state, and then the upper clear liquid is discharged. The liquid separation telescopic rod 13 is opened to drive the guide frame 7 and the fixed grid 8 to descend downward, so that the water filter cloth layer 9 is attached to the sedimentation layer, and then the booster pump 15 is turned on to discharge the upper clear liquid from the sedimentation box 1. Since the upper clear liquid is discharged along the drain pipe 10, and the sedimentation layer is blocked on the lower surface of the water filter cloth layer 9, after the separation is completed, the liquid separation telescopic rod 13 is retracted again to make the water filter cloth layer 9 rise upward. Then the sedimentation layer is sent into the drying box 2, and the opening and closing telescopic rod 22 is opened and contracted to drive the movable door 6 to move toward the direction of the first containing box 21, so that the sedimentation box 1 is connected with the drying box 2, and then the pushing telescopic rod 24 is started to extend and push the sedimentation layer into the drying box 2, and the pushing plate 25 stops and remains in the mud discharge port 5, and then the mud discharge port 5 is blocked, and then the stirring motor 20 and the heating plate 17 are turned on to heat and dry the sedimentation layer in the drying box 2, while stirring the sedimentation layer into pieces, so that the internal sedimentation layer is fully in contact with the high temperature for heat exchange, and the water absorption layer 18 at the bottom also absorbs the water entrained in the sedimentation layer, further accelerating the efficiency of drying and dehydration.
[0030] Compared with the prior art, the utility model is provided with a liquid-separating telescopic rod 13 to drive the fixed grid 8, the water filter cloth layer 9 and the drain pipe 10, and utilizes the filtering characteristics of the water filter cloth layer 9 to achieve the purpose of separating the sludge in the sedimentation layer from the upper clear liquid, avoiding the sedimentation layer sludge from being lifted up again and mixed during the drainage process, so that the drain pipe 10 can more easily and conveniently complete the task of extracting the upper clear liquid. At the same time, the liquid-separating telescopic rod 13 drives the drain pipe 10 to rise and fall, which can also avoid the drain pipe 10 and the fixed grid 8 from being splashed with dirt during the process of feeding and mixing sludge and waste liquid, and can also avoid causing motion interference. By blocking the sludge sedimentation layer from being discharged with the upper clear liquid, the recovery amount of the sedimentation layer is increased, thereby improving the production efficiency of nickel hydroxide, avoiding material waste, and solving the problem that after precipitation, traditional nickel hydroxide processing equipment is prone to separate part of the nickel hydroxide together with the upper clear liquid, causing material loss and reducing the productivity of nickel hydroxide.
[0031] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A nickel hydroxide processing equipment, characterized in that: It comprises a sedimentation box and a drying box, wherein a sludge adding port and a waste liquid adding pipe are vertically arranged in sequence on one side of the sedimentation box, a mixing mechanism is arranged on the inner bottom of the sedimentation box, a mud discharge port is arranged on one side of the sedimentation box, a movable door for separating the sedimentation box and the drying box is arranged at the mud discharge port, an opening and closing member for driving the movable door to open and close is arranged in the drying box, a pushing mechanism for delivering the sedimentation layer to the drying box is arranged inside the sedimentation box, and a drying mechanism for dehydrating and drying the sedimentation layer into sodium hydroxide powder is arranged in the drying box; It also includes a liquid separation mechanism arranged in the sedimentation box and used to separate the upper clear liquid, the liquid separation mechanism includes a guide frame slidably connected to the inner wall of the sedimentation box, a fixed grid arranged in the guide frame, a water filter cloth layer arranged in the guide frame and located on the lower surface of the fixed grid, and a drainage pipe vertically arranged on the fixed grid, a lifting mechanism for driving the fixed grid and the drainage pipe to rise and fall in the sedimentation box is provided between the fixed grid and the top of the sedimentation box, and a pumping assembly is installed on the drainage pipe.
2. A nickel hydroxide processing equipment according to claim 1, characterized in that, The lifting mechanism includes a fixed plate arranged in the middle of the fixed grid, a support seat detachably installed on the outer top of the sedimentation box, and a liquid separation telescopic rod arranged between the bottom surface of the support seat and the top surface of the fixed plate. The fixed grid is installed between the fixed plate and the inner side of the guide frame.
3. A nickel hydroxide processing equipment according to claim 2, characterized in that, A guide groove is provided on the top of the sedimentation box, and a water pumping pipe is slidably connected to the guide groove. A connecting seat is provided between the bottom of the water pumping pipe and the fixed grid. A plurality of water inlet holes located above the connecting seat are evenly provided on the circumference of the drainage pipe. The water pumping assembly is a booster water pump that is detachably mounted on the end of the water pumping pipe located outside the sedimentation box.
4. A nickel hydroxide processing equipment according to claim 1, characterized in that, The drying mechanism includes a plurality of heating plates arranged on the inner side of the drying box and a water absorbing layer arranged on the inner bottom surface of the drying box. The bottom side of the drying box is also provided with a stirring mechanism for stirring the sedimentation layer during the drying process. The stirring mechanism includes a stirring motor detachably mounted on one side of the bottom of the drying box and a stirring rod coaxially connected to the output end of the stirring motor. The stirring rod is located between the water absorbing layer and the bottom surface of the mud discharge port.
5. A nickel hydroxide processing equipment according to claim 4, characterized in that, The opening and closing member comprises a first containing box arranged on a side of the drying box away from the mud discharge port and an opening and closing telescopic rod arranged transversely between a side end surface of the first containing box and one side of the movable door.
6. A nickel hydroxide processing equipment according to claim 5, characterized in that: The pushing mechanism includes a second accommodating box arranged at the bottom end of one side of the sedimentation box away from the movable door, a pushing telescopic rod arranged horizontally in the second accommodating box, a pushing plate arranged at the end of the pushing telescopic rod, and a shoveling bottom plate arranged at the bottom of the pushing plate and capable of sliding at the bottom of the sedimentation box.
7. A nickel hydroxide processing equipment according to claim 4, characterized in that: The mixing mechanism includes a first spiral mixing rod rotatably connected to one side of a pushing plate and a second spiral mixing rod rotatably connected to one side of a movable door, a first driving member for driving the first spiral mixing rod to rotate is provided between the end of the pushing telescopic rod and the pushing plate, a second driving member for driving the second spiral mixing rod to rotate is provided between the movable door and the end of the opening and telescopic rod, the first spiral mixing rod and the second spiral mixing rod are arranged with the same length, and the first spiral mixing rod and the second spiral mixing rod are both located in the same vertical plane and are not located in the same horizontal plane.