Stirring device for water-soluble fertilizer production

By introducing electric heating wire heating module, lifting pressure plate and arc-shaped stirring blades into the water-soluble fertilizer stirring device, the residual and adhesion problems caused by the increase in material viscosity after constant temperature are solved, and more efficient discharge of materials is achieved.

CN222586237UActive Publication Date: 2025-03-11LONG PHOSPHATE ECOLOGICAL FERTILIZER IND (XINJIANG) CO LTD
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Patent Information

Application Number
CN202421086109.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-18
Publication Date
2025-03-11
Estimated Expiration
2034-05-18

AI Technical Summary

Technical Problem

After the existing water-soluble fertilizer stirring device is constant temperature, the material viscosity increases, resulting in residual and adhesion problems, affecting the thoroughness of the discharge.

Method used

An agitating device including an electric heating wire heating module, a lifting pressure plate, a stirring blade and a discharge valve are designed. By lifting and lowering the pressurized plate and pressurizing the air, scraping and accelerated discharge of the adhered material is achieved, and the material is introduced into the discharge valve through the arc-shaped stirring blades.

Benefits of technology

It effectively reduces material residue and adhesion, improves the efficiency and thoroughness of material discharge, and ensures that the material after constant temperature can be completely discharged.

✦ Generated by Eureka AI based on patent content.

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Abstract

A stirring device for water-soluble fertilizer production relates to the technical field of stirring devices and comprises a mixing box, an electric heating wire heating module is arranged on the outer wall of the mixing box in a surrounding manner, a pressurizing plate is arranged in the mixing box from top to bottom in a lifting manner, the outer wall of the pressurizing plate is in sealed sliding contact with the inner wall of the mixing box, and stirring blades are rotatably arranged on the inner bottom surface of the mixing box. And the bottom surface of the mixing box is fixedly connected with a discharge valve communicated with the inner cavity of the mixing box. The utility model solves the problems that a large amount of materials are left in the mixing box at the later stage of discharging because the viscosity of the constant-temperature materials is relatively high and is limited by the influence of a stirring component at the bottom in the mixing box after the mixing box is used for keeping the temperature of the water-soluble fertilizer raw materials constant in the traditional technology; and after the water-soluble fertilizer raw materials are subjected to constant temperature treatment by the mixing box, the materials are easy to adhere to the inner wall of the box body due to high viscosity of the materials subjected to constant temperature treatment, so that the discharging thoroughness is influenced.
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Description

Technical Field

[0001] The utility model relates to the technical field of stirring devices, in particular to a stirring device for producing water-soluble fertilizers. Background Art

[0002] Water-soluble fertilizer refers to compound fertilizers containing nitrogen, phosphorus, potassium, calcium, magnesium, trace elements, amino acids, humic acid, alginic acid, etc. that can be completely dissolved in water. Compared with traditional superphosphate, granulated compound fertilizers and other varieties, water-soluble fertilizers have obvious advantages. It is a quick-acting fertilizer with good water solubility and no residue. It can be completely dissolved in water and can be directly absorbed and utilized by the roots and leaves of crops. The use of water and fertilizer at the same time, with water carrying fertilizer, has achieved water and fertilizer integration. Its effective absorption rate is more than double that of ordinary chemical fertilizers, reaching 80%-90%; and the fertilizer effect is fast, which can meet the nutritional needs of high-yield crops during the rapid growth period. The water requirement of the drip irrigation system is only 30% of that of ordinary chemical fertilizers, and the fertilization operation can be almost labor-free, which greatly saves labor costs.

[0003] In the field of water-soluble fertilizer production technology, in order to allow various nutrient elements in the water-soluble fertilizer to blend with each other, a constant temperature stirring device is required for uniform mixing. However, the existing stirring devices used for the production of high-efficiency water-soluble fertilizers cannot achieve a constant temperature, and the temperature fluctuates, which easily causes the problem of insufficient reaction of the water-soluble fertilizer.

[0004] The prior art discloses a patent with a publication number of CN213590264U. The solution includes a stirrer housing, a thermocouple sensor is fixedly connected to the middle of the inner wall at the top of the stirrer housing, a processor is arranged on the right side of the thermocouple sensor, a timer is arranged on the left end of the thermocouple sensor, a heating tube is fixedly connected to the inner surface of the insulation layer, a number of heating molybdenum wires are arranged in the heating tube, and push doors are slidably connected to the left and right sides of the bottom of the stirrer housing. The thermocouple sensor monitors the temperature inside the stirrer housing in real time. If the temperature is low, the processor controls the heating molybdenum wire to heat. At the same time, the inner surface of the silicone shock-absorbing layer is fixedly connected to the insulation layer. When the stirring time is up, the processor controls the hydraulic pump station to output hydraulic oil to the hydraulic cylinder. The hydraulic oil pushes the piston rod to move, thereby pushing open the push door, so that the stirred material automatically falls into the discharge trough, and the stirring time is automatically controlled.

[0005] As the existing devices are used, the shortcomings of the technology are gradually exposed, mainly in the following aspects:

[0006] First, after the mixing box keeps the water-soluble fertilizer raw materials at a constant temperature, due to the high viscosity of the materials after constant temperature, it is limited by the influence of the stirring assembly at the bottom of the mixing box, so that a large amount of materials will remain in the mixing box at the end of discharging, affecting the thoroughness of discharging.

[0007] Second, after the mixing box keeps the water-soluble fertilizer raw materials at a constant temperature, the materials tend to adhere to the inner wall of the box due to their greater viscosity after constant temperature, affecting the discharge of the materials.

[0008] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0009] In view of the defects in the prior art, the utility model solves the problems in the traditional technology that after the mixing box keeps the water-soluble fertilizer raw materials at a constant temperature, the viscosity of the materials after the constant temperature is relatively large, and the material is limited by the influence of the stirring assembly at the bottom of the mixing box, so that a large amount of material will remain in the mixing box in the late stage of discharging; and after the mixing box keeps the water-soluble fertilizer raw materials at a constant temperature, the viscosity of the materials after the constant temperature is relatively large, and the material is easy to adhere to the inner wall of the box, affecting the thoroughness of discharging.

[0010] In order to solve the above problems, the utility model provides the following technical solutions:

[0011] The stirring device for producing water-soluble fertilizer comprises a mixing box, the outer wall of which is provided with an electric heating wire heating module.

[0012] A pressure plate is provided in the mixing box so as to be lifted from top to bottom, and the outer wall of the pressure plate is in sealing and sliding contact with the inner wall of the mixing box.

[0013] The inner bottom surface of the mixing box is provided with a stirring blade for rotation.

[0014] A discharge valve connected to the inner cavity of the mixing box is fixedly connected to the bottom surface of the mixing box.

[0015] As an optimized solution, an air pressurizing channel connected to the inner cavity of the mixing box is vertically fixed to the pressurizing plate, and an air inlet valve connected to the inlet end of the air pressurizing channel is fixed to the upper end of the pressurizing plate.

[0016] As an optimized solution, a scraper is rotatably provided on the lower surface of the pressure plate to be in frictional contact with the pressure plate.

[0017] As an optimized solution, a scraper ring with a triangular cross section is fixedly connected to the outer edge of the lower surface of the pressure plate, and the scraper ring is in frictional contact with the inner wall of the mixing box.

[0018] As an optimized solution, the outer end of the scraper matches the inner wall of the scraper ring.

[0019] As an optimized solution, two guide rods are fixedly connected in parallel to the upper end of the pressure plate, racks are vertically fixedly connected to the side walls of the guide rods, a driving machine is fixedly connected to the inner wall of the mixing box, and a gear meshing with the racks is fixedly connected to the output end of the driving machine.

[0020] As an optimized solution, a guide seat is fixedly connected to the inner wall of the mixing box, and a guide hole for avoiding the guide rod and the rack is opened on the guide seat.

[0021] As an optimized solution, the stirring blades include a plurality of arc-shaped plates, the inner ends of the plurality of arc-shaped plates are fixedly connected to the central shaft, and a lower driving machine for driving the central shaft to rotate is fixedly connected to the outer bottom surface of the mixing box.

[0022] As an optimized solution, the arc-shaped plate is arranged to rotate along the outward convex direction, and the discharge valve is arranged at the bottom surface of the mixing box close to the side wall.

[0023] As an optimized solution, the outer wall of the mixing box is obliquely fixed to a feed hopper connected to its inner cavity.

[0024] As an optimized solution, an upper driving machine is fixedly connected to the upper surface of the pressure plate, an output end of the upper driving machine is fixedly connected to a vertical column extending to the bottom of the pressure plate, and an inner end of the scraper is fixedly connected to the vertical column.

[0025] Compared with the prior art, the beneficial effects of the utility model are:

[0026] Before adding the water-soluble fertilizer raw materials, move the pressure plate to the top of the feed hopper, then pour the materials into the mixing box through the feed hopper, use the electric heating wire heating module to heat the water-soluble fertilizer raw materials to a constant temperature, and start the stirring blade to stir the materials at the same time, which improves the uniformity of the constant temperature of the raw materials;

[0027] When discharging is required, the driving machine drives the pressure plate to descend, passing over the position of the feed hopper, opens the air inlet valve, and the pressurized air enters the mixing box through the air pressure channel to pressurize the material inside. At the same time, the discharge valve is opened to accelerate the discharge of the material. By setting the pressurized air, the residual material caused by the stirring blades at the bottom can be effectively reduced, thereby improving the discharging efficiency.

[0028] While discharging, the driving machine drives the pressure plate to descend, and the pressure plate can be in frictional contact with the inner wall of the mixing box to scrape off the material adhered to the inner wall of the mixing box. The scraper rotating on the bottom of the pressure plate can scrape off the material adhered to the bottom of the pressure plate, and the material adhered to the bottom surface can be scraped up by the rotation of the stirring blade. The stirring blade is set in an arc shape and the arc guide can be used to guide the scraped material to the outer edge of the bottom of the mixing box, and the discharge is achieved by the discharge valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the specific implementation or the prior art description. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.

[0030] Figure 1 It is a structural schematic diagram of the utility model.

[0031] In the figure: 1-mixing box; 2-pressure plate; 3-scraper; 4-scraper ring; 5-feed hopper; 6-upper driving machine; 7-guide rod; 8-rack; 9-guide seat; 10-driving machine; 11-air pressurization channel; 12-inlet valve; 13-electric heating wire heating module; 14-stirring blade; 15-lower driving machine; 16-discharge valve. DETAILED DESCRIPTION

[0032] The following embodiments of the technical solution of the utility model are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the utility model, and are therefore only used as examples, and cannot be used to limit the protection scope of the utility model.

[0033] like Figure 1 As shown, the stirring device for producing water-soluble fertilizer includes a mixing box 1, which is cylindrical and has an open top. An electric heating wire heating module 13 is arranged on the outer wall of the mixing box 1.

[0034] The structure of the electric heating wire heating module 13 is common in daily life. Since the specific structure does not belong to the innovation of this solution, it will not be described in detail.

[0035] A pressure plate 2 is provided in the mixing box 1 from top to bottom, and the outer wall of the pressure plate 2 is in sealing sliding contact with the inner wall of the mixing box 1.

[0036] The inner bottom surface of the mixing box 1 is provided with a stirring blade 14 for rotation.

[0037] A discharge valve 16 connected to the inner cavity of the mixing box 1 is fixedly connected to the bottom surface of the mixing box 1.

[0038] An air pressurizing channel 11 connected to the inner cavity of the mixing box 1 is vertically fixed to the pressurizing plate 2, and an air intake valve 12 connected to the inlet end of the air pressurizing channel 11 is fixed to the upper end of the pressurizing plate 2. The upper end of the air intake valve 12 can be connected to the air source by a hose.

[0039] A scraper 3 is rotatably provided on the lower surface of the pressure plate 2 so as to be in frictional contact with the pressure plate 2 .

[0040] A scraper ring 4 with a triangular cross section is fixedly connected to the outer edge of the lower surface of the pressure plate 2 , and the scraper ring 4 is in frictional contact with the inner wall of the mixing box 1 .

[0041] The outer end of the scraper 3 matches the inner wall of the scraper ring 4 .

[0042] Two guide rods 7 are fixedly connected in parallel to the upper end of the pressure plate 2, a rack 8 is vertically fixedly connected to the side wall of the guide rod 7, a driving machine 10 is fixedly connected to the inner wall of the mixing box 1, and a gear meshing with the rack 8 is fixedly connected to the output end of the driving machine 10.

[0043] A guide seat 9 is also fixedly connected to the inner wall of the mixing box 1 , and a guide hole for avoiding the guide rod 7 and the rack 8 is opened on the guide seat 9 .

[0044] The stirring blades 14 include a plurality of arc-shaped plates, the inner ends of which are fixedly connected to the central shaft. A lower driving machine 15 for driving the central shaft to rotate is fixedly connected to the outer bottom surface of the mixing box 1 .

[0045] The arc plate is arranged to rotate along the outward convex direction, and the discharge valve 16 is arranged at the bottom surface of the mixing box 1 close to the side wall.

[0046] The outer wall of the mixing box 1 is fixedly connected to a feeding hopper 5 which is connected to the inner cavity thereof.

[0047] An upper driving machine 6 is fixedly connected to the upper surface of the pressure plate, and an output end of the upper driving machine 6 is fixedly connected to a vertical column extending to the bottom of the pressure plate, and the inner end of the scraper 3 is fixedly connected to the vertical column.

[0048] The working principle of this device is:

[0049] Before adding the water-soluble fertilizer raw material, the pressure plate is moved to the top of the feed hopper 5, and then the material is poured into the mixing box 1 through the feed hopper 5, and the water-soluble fertilizer raw material is heated by the electric heating wire heating module 13 to keep the temperature constant, and the stirring blade 14 is started to stir the material, thereby improving the uniformity of the constant temperature of the raw material;

[0050] When it is necessary to discharge the material, the driving machine 10 drives the pressure plate to descend, passing over the position of the feed hopper 5, and opens the air inlet valve 12. The pressurized air enters the mixing box 1 through the air pressure channel 11 to pressurize the material inside. At the same time, the discharge valve 16 is opened to accelerate the discharge of the material. By setting the pressurized air, the residual material caused by the stirring blades 14 at the bottom can be effectively reduced, thereby improving the discharge efficiency.

[0051] While discharging, the driving machine 10 drives the pressure plate 2 to descend, and the pressure plate 2 can be in frictional contact with the inner wall of the mixing box 1 to scrape off the material adhered to the inner wall of the mixing box 1. The scraper 3 rotating on the bottom surface of the pressure plate 2 can scrape off the material adhered to the bottom surface of the pressure plate 2, and the material adhered to the bottom surface can be scraped up by rotating the stirring blade 14. The stirring blade 14 is arranged in an arc shape, and the scraped material can be guided to the outer edge of the bottom surface of the mixing box 1 by the arc guide, and discharged by the discharge valve 16.

[0052] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A stirring device for water-soluble fertilizer production, characterized in that: It comprises a mixing box (1), wherein an electric heating wire heating module (13) is arranged on the outer wall of the mixing box (1). A pressure plate (2) is provided in the mixing box (1) so as to be lifted from top to bottom, and the outer wall of the pressure plate (2) is in sealing sliding contact with the inner wall of the mixing box (1). The inner bottom surface of the mixing box (1) is provided with a stirring blade (14) for rotation. A discharge valve (16) connected to the inner cavity of the mixing box (1) is fixedly connected to the bottom surface of the mixing box (1). An air pressurizing channel (11) connected to the inner cavity of the mixing box (1) is vertically fixed to the pressurizing plate (2), and an air inlet valve (12) connected to the inlet end of the air pressurizing channel (11) is fixed to the upper end of the pressurizing plate (2).

2. The stirring device for producing water-soluble fertilizer according to claim 1, characterized in that: A scraper (3) is rotatably provided on the lower surface of the pressure plate (2) and is in frictional contact with the pressure plate (2).

3. The stirring device for producing water-soluble fertilizer according to claim 2, characterized in that: A scraper ring (4) having a triangular cross-section is fixedly connected to the outer edge of the lower surface of the pressure plate (2). The scraper ring (4) is in frictional contact with the inner wall of the mixing box (1), and the outer end of the scraper (3) matches the inner wall of the scraper ring (4).

4. The stirring device for producing water-soluble fertilizer according to claim 3, characterized in that: Two guide rods (7) are fixedly connected in parallel to the upper end of the pressure plate (2), a rack (8) is vertically fixedly connected to the side wall of the guide rod (7), a driving machine (10) is fixedly connected to the inner wall of the mixing box (1), and a gear meshing with the rack (8) is fixedly connected to the output end of the driving machine (10).

5. The stirring device for producing water-soluble fertilizer according to claim 4, characterized in that: A guide seat (9) is also fixedly connected to the inner wall of the mixing box (1), and a guide hole for avoiding the guide rod (7) and the rack (8) is provided on the guide seat (9).

6. The stirring device for producing water-soluble fertilizer according to claim 5, characterized in that: The stirring blades (14) include a plurality of arc-shaped plates, the inner ends of the plurality of arc-shaped plates are fixedly connected to the central shaft, and a lower driving machine (15) for driving the central shaft to rotate is fixedly connected to the outer bottom surface of the mixing box (1).

7. The stirring device for producing water-soluble fertilizer according to claim 6, characterized in that: The arc-shaped plate is arranged to rotate in an outward convex direction, and the discharge valve (16) is arranged at a bottom surface position of the mixing box (1) close to the side wall.

8. The stirring device for producing water-soluble fertilizer according to claim 7, characterized in that: The outer wall of the mixing box (1) is fixedly connected obliquely to a feeding hopper (5) communicating with the inner cavity thereof.

9. The stirring device for producing water-soluble fertilizer according to claim 8, characterized in that: An upper driving machine (6) is fixedly connected to the upper surface of the pressure plate, and an output end of the upper driving machine (6) is fixedly connected to a vertical column extending below the pressure plate, and the inner end of the scraper (3) is fixedly connected to the vertical column.

Citation Information

Patent Citations

  • Constant-temperature stirring device for efficient water-soluble fertilizer production

    CN213590264U