Heat exchange plate stamping device

By designing a heat exchange plate stamping device including a load-bearing table, a drive motor, a threaded rod, a movable plate, a hydraulic cylinder and a stamping head, the problem that the stamping device can only punch the designated position in the prior art is solved, and the multi-position punching is automated, which improves processing efficiency and avoids safety hazards.

CN222587831UActive Publication Date: 2025-03-11YANTAI DAYUAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202420804350.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-03-11
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing heat exchange plate stamping device can only punch the designated position during stamping, and manually move it when changing the position, resulting in low processing efficiency and safety hazards.

Method used

A heat exchange plate stamping device including a load-bearing table, a drive motor, a threaded rod, a movable plate, a hydraulic cylinder and a stamping head is designed. The stamping head is driven down and horizontally to move through the hydraulic cylinder, and combined with the lateral movement of the movable plate, an automated reversal punch is realized.

Benefits of technology

The automation of multi-position punching is realized, the processing efficiency is improved, the safety hazards brought about by manual operation is avoided, and the processing needs are met.

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Abstract

The utility model relates to the technical field of heat exchange plate processing, and discloses a heat exchange plate stamping device which comprises a bearing table, the left side of the top of the bearing table is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a threaded rod, and the outer side of the threaded rod is in threaded connection with a movable plate. A supporting table is installed at the top of the bearing table, a first hydraulic cylinder is fixedly connected to the front side of the supporting table, the output end of the first hydraulic cylinder penetrates through the supporting table and is fixedly connected with a cross rod, second hydraulic cylinders are installed at the left end and the right end of the rear side of the cross rod, and the output ends of the second hydraulic cylinders penetrate through the supporting table and are in threaded connection with a punching head. According to the multi-position punching device, the punching head collides with the heat exchange plate, so that the punching head penetrates through the heat exchange plate, the punching process is completed, the heat exchange plate installed on the rear side of the movable plate is driven to transversely move through movement of the movable plate, the multi-position punching process can be carried out, and then the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange plate processing, in particular to a heat exchange plate stamping device. Background Art

[0002] A heat exchange plate is a device used for heat exchange, usually composed of a series of flat plates, used to transfer heat between fluids. Heat exchange plates are widely used in industrial production, HVAC, chemical industry, food processing and other fields. The main structures of heat exchange plates include plates, sealing gaskets and fixed frames. Heat exchange plates achieve heat transfer between plates by passing two fluids through both sides of the plates. One of the fluids, usually the heat source fluid, flows through one side of the plate, thereby transferring heat to the plate, and then through the plate to the second fluid on the other side, usually the heated or cooled fluid, to achieve the heat exchange process.

[0003] In the process of heat exchange plate production and processing, the stamping device of the heat exchange plate is one of the indispensable equipment. In the prior art, the stamping work of the heat exchange plate is usually performed by a hydraulic cylinder, and the hydraulic cylinder drives the punching head to move, thereby punching the heat exchange plate. However, during the stamping, only the designated position can be punched. When the position needs to be changed, the position of the heat exchange plate needs to be moved manually, resulting in low processing efficiency and certain safety hazards, which cannot meet the needs of use. Utility Model Content

[0004] In order to remedy the above shortcomings, the utility model provides a heat exchange plate stamping device, which aims to improve the process in the prior art that can only punch holes at designated positions during stamping, and when the position needs to be changed, the position of the heat exchange plate needs to be moved manually, resulting in low processing efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a heat exchange plate stamping device, including a load-bearing platform, a driving motor is fixedly connected to the left side of the top of the load-bearing platform, the output end of the driving motor is fixedly connected to a threaded rod, the outer side of the threaded rod is threadedly connected to a movable plate, a support platform is installed on the top of the load-bearing platform, a hydraulic cylinder 1 is fixedly connected to the front side of the support platform, the output end of the hydraulic cylinder 1 passes through the support platform and is fixedly connected to a cross bar, hydraulic cylinder 2 is installed on the left and right ends of the rear side of the cross bar, the output end of the hydraulic cylinder 2 passes through the support platform and is threadedly connected to a punching head, and a mounting mechanism is installed on the top of the load-bearing platform.

[0006] Through the above technical solution: start the second hydraulic cylinder in the equipment so that its output end starts to move, thereby driving the punch head to descend; when the punch head collides with the heat exchange plate, it will penetrate the plate, completing the first punching process, and the drive motor will start; the rotation of the threaded rod further drives the movable plate to move laterally; the movement of the movable plate drives the heat exchange plate installed on its rear side to move laterally, thereby realizing the transposition punching; this automated transposition method not only improves the processing efficiency, but also avoids the potential safety hazards caused by manual operation.

[0007] As a further description of the above technical solution:

[0008] The mounting mechanism includes a frame, the front side of the frame is fixedly connected to the rear side of the movable plate, the left side of the inner wall of the frame is fixedly connected with a left clamping plate, the front and rear ends of the right side of the inner wall of the frame are installed with springs, the left side of the spring is fixedly connected with a right clamping plate, the rear side of the right clamping plate is fixedly connected with a slider 2, the rear side of the inner wall of the frame is provided with a slide groove 2, the slider 2 is slidably connected to the slide groove 2, the front and rear sides of the top of the right clamping plate are fixedly connected with an arc rod, the front and rear sides of the top of the left clamping plate are fixedly connected with a vertical block, and the left ends of the arc rods respectively penetrate the corresponding vertical blocks.

[0009] Through the above technical solution: when the right clamp is loosened, the spring begins to release the previously accumulated potential energy, pushing the right clamp to move; this action is precise and rapid, so that the right side of the heat exchange plate can be smoothly inserted into the right clamp, and the heat exchange plate can be stably clamped and installed.

[0010] As a further description of the above technical solution:

[0011] The left clamping plate and the right clamping plate are symmetrically designed.

[0012] Through the above technical solution: the symmetrical design not only improves the structural stability of the equipment, but also effectively reduces the errors in the installation process.

[0013] As a further description of the above technical solution:

[0014] The outer wall of the arc-shaped rod is provided with a plurality of through holes at equal intervals, and the inner sides of the through holes are threadedly connected with bolts.

[0015] Through the above technical solution: the bolts are installed in the through holes exposed on the arc rods, thereby further enhancing the stability of the heat exchange plates after installation.

[0016] As a further description of the above technical solution:

[0017] The front and rear sides of the top wall of the load-bearing platform are fixedly connected with slide rails, and the front and rear sides of the bottom of the frame are fixedly connected with sliding blocks, and the sliding blocks are slidably connected with the corresponding slide rails respectively.

[0018] Through the above technical solution: the sliding block slides on the sliding rail, so that the moving direction of the heat exchange plate is limited.

[0019] As a further description of the above technical solution:

[0020] The punch head is made of alloy high-speed steel.

[0021] Through the above technical solution: the gold high-speed steel material has high hardness, high wear resistance and high heat resistance.

[0022] As a further description of the above technical solution:

[0023] A slider 1 is fixedly connected to the bottom of the cross bar, a slide groove 1 is provided in the middle of the top wall of the support platform, and the slider 1 is slidably connected to the slide groove 1.

[0024] Through the above technical solution: the slider 1 slides in the slide groove 1 to play a limiting role, thereby ensuring the accuracy and stability of the movement of the cross bar.

[0025] As a further description of the above technical solution:

[0026] The inner side of the support is fixedly connected with a reinforcing rib.

[0027] Through the above technical solution: the reinforcement ribs improve the stability of the support platform.

[0028] The utility model has the following beneficial effects:

[0029] 1. In the utility model, the collision between the punching head and the heat exchange plate causes the punching head to pass through the heat exchange plate to complete the punching process. The heat exchange plate installed on the rear side of the movable plate is driven to move horizontally by the movement of the movable plate, and punching processes in multiple positions can be performed. There is no need to manually move the position of the heat exchange plate to perform punching in multiple positions, thereby improving the processing efficiency and avoiding the safety hazards caused by manual operation, which can meet the needs of use.

[0030] 2. In the utility model, the potential energy of the spring is extended to push the right clamping plate to move, so that the right side of the heat exchange plate is inserted into the right clamping plate, so that the heat exchange plate is stably clamped and installed, avoiding the position deviation of the heat exchange plate during stamping, thereby increasing the stamping accuracy of the heat exchange plate and bringing convenience to processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A three-dimensional diagram of a heat exchange plate stamping device proposed by the utility model;

[0032] Figure 2 This is an exploded view of the local structure of a heat exchange plate stamping device proposed by the utility model;

[0033] Figure 3 This is a disassembled diagram of the installation mechanism of a heat exchange plate stamping device proposed in the utility model.

[0034] Legend:

[0035] 1. Load-bearing platform; 2. Mounting mechanism; 201. Frame; 202. Right clamping plate; 203. Spring; 204. Slider 2; 205. Slide 2; 206. Arc rod; 207. Vertical block; 208. Left clamping plate; 3. Reinforcement rib; 4. Slide 1; 5. Support platform; 6. Slide rail; 7. Sliding block; 8. Movable plate; 9. Threaded rod; 10. Drive motor; 11. Bolt; 12. Through hole; 13. Hydraulic cylinder 1; 14. Slider 1; 15. Punch head; 16. Crossbar; 17. Hydraulic cylinder 2. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] Reference Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a heat exchange plate stamping device, including a load-bearing platform 1, a driving motor 10 is fixedly connected to the left side of the top of the load-bearing platform 1, a threaded rod 9 is fixedly connected to the output end of the driving motor 10, and a movable plate 8 is threadedly connected to the outer side of the threaded rod 9, and a support platform 5 is installed on the top of the load-bearing platform 1, a hydraulic cylinder 13 is fixedly connected to the front side of the support platform 5, and the output end of the hydraulic cylinder 13 penetrates the support platform 5 and is fixedly connected to a cross bar 16, and hydraulic cylinders 2 17 are installed on the left and right ends of the rear side of the cross bar 16, and the output end of the hydraulic cylinder 2 17 penetrates the support platform 5 and is threadedly connected to a punching head 15, and a mounting mechanism 2 is installed on the top of the load-bearing platform 1; a slider 14 is fixedly connected to the bottom of the cross bar 16, and a slide groove 4 is opened in the middle of the top wall of the support platform 5, and the slider 14 is slidably connected to the slide groove 4;

[0038] Specifically, the hydraulic cylinder 2 17 in the equipment is started, so that its output end starts to move, thereby driving the punch head 15 to descend; when the punch head 15 collides with the heat exchange plate, it will penetrate the plate and complete the first punching process; after the punching is completed, the equipment will automatically enter the next operation; the hydraulic cylinder 13 starts to work and drives the cross bar 16 to move; in this process, the slider 14 slides in the slide groove 14, plays a limiting role, and ensures the accuracy and stability of the movement of the cross bar 16; as the cross bar 16 moves, the two hydraulic cylinders 2 17 will also move backward until they reach the preset specified position. position; after reaching the specified position, the hydraulic cylinder 17 is started again to drive the punching head 15 to perform the horizontal punching process; this horizontal punching method enables the equipment to complete multiple punching tasks at one station, greatly improving the processing efficiency; when transposition punching is required, the drive motor 10 will start; the rotation of the threaded rod 9 further drives the movable plate 8 to move horizontally; the movement of the movable plate 8 drives the heat exchange plate installed on its rear side to move horizontally, thereby realizing transposition punching; this automated transposition method not only improves the processing efficiency, but also avoids the potential safety hazards caused by manual operation.

[0039] Reference Figure 1 and Figure 3 The mounting mechanism 2 includes a frame 201, the front side of the frame 201 is fixedly connected to the rear side of the movable plate 8, a left clamping plate 208 is fixedly connected to the left side of the inner wall of the frame 201, and springs 203 are installed on the front and rear ends of the right side of the inner wall of the frame 201, and the left side of the spring 203 is fixedly connected to the right clamping plate 202, and the rear side of the right clamping plate 202 is fixedly connected to the second slider 204, and the rear side of the inner wall of the frame 201 is provided with a second slide groove 205, and the second slider 204 is slidably connected to the second slide groove 205, and the front and rear sides of the top of the right clamping plate 202 are fixedly connected with an arc rod 206, and the front and rear sides of the top of the left clamping plate 208 are fixedly connected with a vertical block 207, and the left ends of the arc rod 206 respectively penetrate the corresponding vertical blocks 207; the left clamping plate 208 and the right clamping plate 202 are symmetrically designed; the outer wall of the arc rod 206 is equidistantly provided with a plurality of through holes 12, and the inner side of the through hole 12 is threadedly connected with a bolt 11;

[0040] Specifically, first, when the right clamping plate 202 is pulled, the spring 203 is squeezed, thereby storing energy; in this process, the elastic potential energy of the spring 203 is gradually accumulated, preparing for the next action; as the right clamping plate 202 retracts, the left side of the heat exchange plate is smoothly inserted into the left clamping plate 208; then, when the right clamping plate 202 is released, the spring 203 begins to release the previously accumulated potential energy, pushing the right clamping plate 202 to move; this action is precise and rapid, allowing the right side of the heat exchange plate to be smoothly inserted into the right clamping plate 202; in this process, the slider 204 slides in the slide groove 205, which not only provides a stable trajectory for the movement of the right clamping plate 202, but also The smoothness and accuracy of the entire action are ensured; it is worth mentioning that the heat exchange plate can be stably clamped and installed through the symmetrically designed left clamp 208 and right clamp 202; this symmetrical design not only improves the structural stability of the equipment, but also effectively reduces the error during the installation process; while the right clamp 202 moves, the arc rod 206 will penetrate the vertical block 207; at this time, the bolt 11 is installed in the through hole 12 exposed on the arc rod 206, which further enhances the stability of the heat exchange plate after installation; this design cleverly utilizes the cooperation between the bolt 11 and the through hole 12, so that the heat exchange plate is not prone to position displacement when being stamped, thereby greatly improving the stamping accuracy of the heat exchange plate.

[0041] Reference Figure 1 and Figure 3 The front and rear sides of the top wall of the load-bearing platform 1 are fixedly connected with the slide rails 6, and the front and rear sides of the bottom of the frame 201 are fixedly connected with the sliding blocks 7, and the sliding blocks 7 are respectively slidably connected with the corresponding slide rails 6; the punch head 15 adopts the alloy high-speed steel punch head 15; the inner side of the support platform 5 is fixedly connected with the reinforcing rib 3;

[0042] Specifically, the sliding block 7 slides on the slide rail 6 to limit the moving direction of the heat exchange plate. The punch head 15 made of alloy high-speed steel can have high hardness, high wear resistance and high heat resistance. The reinforcing rib 3 improves the stability of the support 5.

[0043] Working principle: install and fix the heat exchange plate, open the hydraulic cylinder 2 17 to move its output end to drive the punch head 15 to descend, and the punch head 15 collides with the heat exchange plate to make the punch head 15 pass through the heat exchange plate to complete the punching process. After the punching is completed, open the hydraulic cylinder 13 to drive the cross bar 16 to move. When the cross bar 16 moves, it drives the slider 14 to slide in the slide groove 14, which is used for the limit work when the cross bar 16 moves, so that the two hydraulic cylinders 2 17 move backwards through the movement of the cross bar 16. The hydraulic cylinder 17 is moved to the pre-measured designated position, and the hydraulic cylinder 17 is turned on to drive the punching head 15 to perform the horizontal punching process. When the punching needs to be transposed, the driving motor 10 is turned on, and the threaded rod 9 is driven to rotate by the driving motor 10 as the driving source. The rotation of the threaded rod 9 drives the movable plate 8 to move horizontally, so that the heat exchange plate installed on the rear side of the movable plate 8 is driven to move horizontally through the movement of the movable plate 8. The punching device composed of the hydraulic cylinder 17 and the punching head 15 can perform multi-position punching processes without manual movement. The position of the heat exchange plate can be punched at multiple positions, thereby improving the processing efficiency and avoiding the safety hazards caused by manual operation, which can meet the needs of use, and the right clamping plate 202 is pulled while the spring 203 is squeezed and stored, pulling the right clamping plate 202 to retract, inserting the left side of the heat exchange plate into the left clamping plate 208, and at the same time releasing the right clamping plate 202, the spring 203 extends the potential energy to push the right clamping plate 202 to move, so that the right side of the heat exchange plate is inserted into the right clamping plate 202, and the right clamping plate 202 moves while bringing The movable slider 204 slides in the slide groove 205, and the moving trajectory of the right clamping plate 202 is planned. The heat exchange plate can be stably clamped and installed through the symmetrically designed left clamping plate 208 and right clamping plate 202. When the right clamping plate 202 moves, the arc rod 206 passes through the vertical block 207. At the same time, the bolt 11 is taken and installed in the through hole 12 exposed on the arc rod 206, which further increases the stability of the heat exchange plate after installation, avoids the position deviation of the heat exchange plate during stamping, and thus increases the stamping accuracy of the heat exchange plate, which brings convenience to processing.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A heat exchange plate stamping device, comprising a bearing platform (1), characterized in that: A driving motor (10) is fixedly connected to the left side of the top of the load-bearing platform (1), and a threaded rod (9) is fixedly connected to the output end of the driving motor (10), and a movable plate (8) is threadedly connected to the outer side of the threaded rod (9). A support platform (5) is installed on the top of the load-bearing platform (1), and a hydraulic cylinder 1 (13) is fixedly connected to the front side of the support platform (5), and the output end of the hydraulic cylinder 1 (13) passes through the support platform (5) and is fixedly connected to a cross bar (16). Hydraulic cylinder 2 (17) is installed on the left and right ends of the rear side of the cross bar (16), and the output end of the hydraulic cylinder 2 (17) passes through the support platform (5) and is threadedly connected to a punch head (15). A mounting mechanism (2) is installed on the top of the load-bearing platform (1).

2. A heat exchange plate stamping device according to claim 1, characterized in that: The mounting mechanism (2) comprises a frame (201), the front side of the frame (201) being fixedly connected to the rear side of the movable plate (8), the left side of the inner wall of the frame (201) being fixedly connected to a left clamping plate (208), the front and rear ends of the right side of the inner wall of the frame (201) being both installed with springs (203), the left side of the spring (203) being fixedly connected to a right clamping plate (202), the rear side of the right clamping plate (202) being fixedly connected to a second slide block (204), the rear side of the inner wall of the frame (201) being provided with a second slide groove (205), the second slide block (204) being slidably connected to the second slide groove (205), the front and rear sides of the top of the right clamping plate (202) being fixedly connected to an arc rod (206), the front and rear sides of the top of the left clamping plate (208) being fixedly connected to a vertical block (207), the left ends of the arc rods (206) respectively passing through the corresponding vertical blocks (207).

3. A heat exchange plate stamping device according to claim 2, characterized in that: The left clamping plate (208) and the right clamping plate (202) are symmetrically designed.

4. A heat exchange plate stamping device according to claim 2, characterized in that: The outer wall of the arc-shaped rod (206) is provided with a plurality of through holes (12) at equal intervals, and the inner sides of the through holes (12) are threadedly connected with bolts (11).

5. A heat exchange plate stamping device according to claim 2, characterized in that: The front and rear sides of the top wall of the load-bearing platform (1) are fixedly connected to slide rails (6), and the front and rear sides of the bottom of the frame (201) are fixedly connected to sliding blocks (7), and the sliding blocks (7) are respectively slidably connected to the corresponding slide rails (6).

6. A heat exchange plate stamping device according to claim 1, characterized in that: The punch head (15) is an alloy high-speed steel punch head (15).

7. A heat exchange plate stamping device according to claim 1, characterized in that: A slider 1 (14) is fixedly connected to the bottom of the cross bar (16), a slide groove 1 (4) is provided in the middle of the top wall of the support platform (5), and the slider 1 (14) is slidably connected to the slide groove 1 (4).

8. The heat exchange plate stamping device according to claim 1, characterized in that: A reinforcing rib (3) is fixedly connected to the inner side of the support platform (5).