Multi-station efficient welding equipment

By designing the adjustment and support mechanism for hydraulic rods and motor drives in multi-station welding equipment, the problem that the workpiece cannot be effectively supported before clamping is solved, and stable clamping and efficient welding of the workpiece are achieved.

CN222588584UActive Publication Date: 2025-03-11BAOYING FANYANG SHIPPING ELECTRIC APPLIANCE FITTINGS MFG CO LTD

Patent Information

Application Number
CN202421266084.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-11
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

Existing multi-station welding equipment cannot provide effective support before clamping the workpiece, resulting in the workpiece being easily tilted or dropped, making it inconvenient to use.

Method used

A multi-station efficient welding equipment is designed, using a hydraulic rod and a motor-driven adjustment mechanism and support mechanism to achieve clamping and rotation of the workpiece through a rotating seat, worm and thread system, and provide support through a hydraulic rod to ensure the stability of the workpiece.

Benefits of technology

It effectively avoids the problem of workpiece tilting or falling before clamping, improves welding efficiency and convenience, and ensures the stability and safety of multi-station welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding equipment, and discloses multi-station efficient welding equipment which comprises a working table, a vertical frame is fixedly installed on the top of the working table, a first hydraulic rod is fixedly installed at the left end of the vertical frame, a sliding block is fixedly installed at the output end of the first hydraulic rod, and the sliding block and the vertical frame are installed in a sliding mode. A second hydraulic rod is fixedly mounted at the bottom of the sliding block, a connecting plate is fixedly mounted at the output end of the second hydraulic rod, a welding device is arranged at the bottom of the connecting plate, an adjusting mechanism is arranged at the top of the workbench, and a supporting mechanism is arranged at the bottom of the workbench. According to the clamping device, the multiple to-be-welded workpieces can be clamped conveniently, the working efficiency is improved, a first motor is started, under cooperation of a threaded column, a threaded plate can be moved conveniently, so that the to-be-welded workpieces can be moved conveniently, and a second motor is started, so that the to-be-welded workpieces can be rotated conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to multi-station high-efficiency welding equipment. Background Art

[0002] Welding, also known as fusion, is a manufacturing process and technology that joins metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure. In many industries, multi-station welding is required to improve welding efficiency.

[0003] According to a multi-station welding device disclosed on the patent website (authorization publication number: CN 219561874 U), "The present utility model discloses a multi-station welding device, which relates to the field of welding technology. The device aims to solve the technical problem that the existing technology cannot well expose the surface of the workpiece, resulting in difficulty in adjusting the welding position and inconvenience in use. The device includes a welding table, a lateral movement component installed on the upper side of the welding table, a flip clamping component installed on the upper side of the lateral movement component, and a fixed frame connected to the upper side of the welding table; a support block is fixedly installed on the upper side of the fixed frame, a first electric cylinder is fixedly installed on the upper side of the support block, a linear motor is fixedly installed on the right side of the first electric cylinder, and a multi-station welding assembly is installed on the lower side of the linear motor. A control panel is provided on the left side of the lateral movement component, a first fixed block is fixedly installed on the upper side of the welding table, and a second fixed block is provided behind the first fixed block. The device can expose the surface of the workpiece by setting the flip clamping component, and can also realize the front and back flip of the workpiece, which is very convenient to use."

[0004] In view of the above description, the applicant believes that the following problems exist:

[0005] During use, the utility model places the workpieces to be welded on the flip clamping assembly in sequence, and then opens the clamping parts on the flip clamping assembly, so that the workpieces to be welded can be close to each other and clamped. However, in actual use, the workpieces cannot be supported before clamping, which easily causes the workpieces to tilt or fall before clamping. Therefore, it has certain limitations. Therefore, it is necessary to improve a multi-station high-efficiency welding equipment to solve the above problems. Utility Model Content

[0006] The purpose of the present invention is to provide a multi-station high-efficiency welding device to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-station high-efficiency welding equipment, comprising a workbench, a vertical frame fixedly installed on the top of the workbench, a first hydraulic rod fixedly installed on the left end of the vertical frame, a slider fixedly installed on the output end of the first hydraulic rod, the slider and the vertical frame are slidably installed, a second hydraulic rod fixedly installed on the bottom of the slider, a connecting plate fixedly installed on the output end of the second hydraulic rod, a welding device is provided at the bottom of the connecting plate, an adjustment mechanism is provided on the top of the workbench, and a supporting mechanism is provided at the bottom of the workbench.

[0008] The adjusting mechanism includes a moving component and a clamping component. The moving component is arranged on the top of the workbench, and the clamping component is arranged inside the moving component.

[0009] Preferably, the moving component includes a vertical block, which is fixedly mounted on the top of the workbench, a first motor is fixedly mounted on the front of the vertical block, a threaded column is fixedly mounted on the output end of the first motor, a threaded plate is mounted on the external thread of the threaded column, the threaded plate is slidably mounted on the top of the workbench, a guide rail is fixedly mounted on the top of the workbench, a slide is slidably mounted on the outside of the guide rail, the threaded plate and the slide are fixedly mounted, a vertical plate is fixedly mounted on the top of the slide, a second motor is fixedly mounted on one side of the vertical plate, a rotating seat is fixedly mounted on the output end of the second motor, and the rotating seat is rotatably mounted on the vertical plate to facilitate the movement and rotation of the workpiece to be welded.

[0010] Preferably, the clamping assembly includes a connecting shell, which is fixedly mounted on the front side of the rotating seat, a worm is rotatably mounted inside the connecting shell, a rotating wheel is fixedly mounted on the left end of the worm, a worm wheel is meshed with the outside of the worm, a bidirectional threaded rod is fixedly mounted inside the worm wheel, the bidirectional threaded rod is rotatably mounted with the connecting shell, a threaded block is mounted on the external thread of the bidirectional threaded rod, and a clamping plate is fixedly mounted on the outside of the threaded block to facilitate clamping of the workpiece.

[0011] Preferably, a through hole is provided inside the rotating seat at a position corresponding to the bidirectional threaded rod, and the bidirectional threaded rod is rotatably installed in the through hole to facilitate the rotation of the bidirectional threaded rod.

[0012] Preferably, a through groove is provided inside the rotating seat at a position corresponding to the threaded block, and the threaded block is slidably installed in the through groove to facilitate the movement of the threaded block.

[0013] Preferably, the supporting mechanism includes a third hydraulic rod, which is fixedly mounted on the bottom of the workbench, and a lifting frame is fixedly mounted on the output end of the third hydraulic rod, and a lifting plate is slidably mounted on the inner wall of the lifting frame, and a sliding rod is fixedly mounted on the top of the lifting plate, and the sliding rod is slidably mounted with the threaded plate, and a support plate is fixedly mounted on the top of the sliding rod, which is convenient for supporting the workpiece to be welded.

[0014] Preferably, a through slot is provided inside the workbench, and the slide rod is movably installed in the through slot to facilitate the movement of the slide rod.

[0015] Compared with the existing technology, the utility model provides a multi-station high-efficiency welding equipment with the following beneficial effects:

[0016] This multi-station high-efficiency welding equipment, through the provided adjustment mechanism, can facilitate clamping of multiple workpieces to be welded by rotating the rotating wheel in cooperation with the clamping plate during use, thereby increasing work efficiency. By starting the first motor, in cooperation with the threaded column, the threaded plate can be moved, thereby facilitating the movement of the workpieces to be welded. By starting the second motor, the workpieces to be welded can be rotated.

[0017] This multi-station high-efficiency welding equipment, through the provided support mechanism and the provided support plate, is convenient for supporting the workpiece to be welded, avoids the workpiece from falling, and facilitates clamping the workpiece. By starting the third hydraulic rod, the support plate is convenient for moving downward, avoiding the support plate from obstructing the rotation of the rotating seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0019] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0020] Figure 2 This is a side structural diagram of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the mobile component of the utility model;

[0022] Figure 4 This is a schematic diagram of the position relationship of the clamping components of the utility model;

[0023] Figure 5 This is a schematic diagram of the position relationship of the worm gear of the utility model;

[0024] Figure 6 This is a schematic diagram of the support mechanism structure of the utility model.

[0025] In the figure: 1. workbench; 2. stand; 3. first hydraulic rod; 4. slide block; 5. second hydraulic rod; 6. connecting plate; 7. welding device; 8. adjusting mechanism; 81. moving assembly; 811. vertical block; 812. first motor; 813. threaded column; 814. threaded plate; 815. guide rail; 816. slide seat; 817. vertical plate; 818. second motor; 819. rotating seat; 82. clamping assembly; 821. connecting shell; 822. worm; 823. rotating wheel; 824. worm wheel; 825. bidirectional threaded rod; 826. threaded block; 827. clamping plate; 9. supporting mechanism; 901. third hydraulic rod; 902. lifting frame; 903. lifting plate; 904. slide rod; 905. supporting plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances. Example

[0028] See also Figure 1-5 The utility model provides a technical solution: a multi-station high-efficiency welding equipment, including a workbench 1, a vertical frame 2 is fixedly installed on the top of the workbench 1, a first hydraulic rod 3 is fixedly installed on the left end of the vertical frame 2, a slider 4 is fixedly installed on the output end of the first hydraulic rod 3, the slider 4 is slidably installed with the vertical frame 2, a second hydraulic rod 5 is fixedly installed on the bottom of the slider 4, a connecting plate 6 is fixedly installed on the output end of the second hydraulic rod 5, a welding device 7 is provided at the bottom of the connecting plate 6, an adjusting mechanism 8 is provided on the top of the workbench 1, and a supporting mechanism 9 is provided at the bottom of the workbench 1.

[0029] The adjusting mechanism 8 includes a moving component 81 and a clamping component 82 . The moving component 81 is arranged on the top of the workbench 1 , and the clamping component 82 is arranged inside the moving component 81 .

[0030] Furthermore, the moving component 81 includes a vertical block 811, which is fixedly mounted on the top of the workbench 1. A first motor 812 is fixedly mounted on the front of the vertical block 811. A threaded column 813 is fixedly mounted on the output end of the first motor 812. A threaded plate 814 is mounted on the external thread of the threaded column 813. The threaded plate 814 is slidably mounted on the top of the workbench 1. A guide rail 815 is fixedly mounted on the top of the workbench 1. A slide 816 is slidably mounted on the outside of the guide rail 815. The threaded plate 814 and the slide 816 are fixedly mounted. A vertical plate 817 is fixedly mounted on the top of the slide 816. A second motor 818 is fixedly mounted on one side of the vertical plate 817. A rotating seat 819 is fixedly mounted on the output end of the second motor 818. The rotating seat 819 and the vertical plate 817 are rotatably mounted to facilitate the movement and rotation of the workpiece to be welded.

[0031] Furthermore, the clamping assembly 82 includes a connecting shell 821, which is fixedly mounted on the front of the rotating seat 819. A worm 822 is rotatably mounted inside the connecting shell 821, a rotating wheel 823 is fixedly mounted on the left end of the worm 822, a worm wheel 824 is meshed with the outside of the worm 822, a bidirectional threaded rod 825 is fixedly mounted inside the worm wheel 824, the bidirectional threaded rod 825 is rotatably mounted with the connecting shell 821, a threaded block 826 is threadedly mounted on the outside of the bidirectional threaded rod 825, and a clamping plate 827 is fixedly mounted on the outside of the threaded block 826 to facilitate the clamping of the workpiece.

[0032] Furthermore, a through hole is opened inside the rotating seat 819 at a position corresponding to the bidirectional threaded rod 825, and the bidirectional threaded rod 825 is rotatably installed in the through hole to facilitate the rotation of the bidirectional threaded rod 825.

[0033] Furthermore, a through slot is provided inside the rotating seat 819 at a position corresponding to the threaded block 826 , and the threaded block 826 is slidably installed in the through slot to facilitate the movement of the threaded block 826 . Example

[0034] See also Figure 6 , and combined with Example 1, it is further obtained that the supporting mechanism 9 includes a third hydraulic rod 901, the third hydraulic rod 901 is fixedly installed at the bottom of the workbench 1, and a lifting frame 902 is fixedly installed on the output end of the third hydraulic rod 901. A lifting plate 903 is slidably installed on the inner wall of the lifting frame 902, and a sliding rod 904 is fixedly installed on the top of the lifting plate 903. The sliding rod 904 is slidably installed with the threaded plate 814, and a support plate 905 is fixedly installed on the top of the sliding rod 904, which is convenient for supporting the workpiece to be welded.

[0035] Furthermore, a through slot is provided inside the workbench 1 , and the slide bar 904 is movably installed in the through slot, so as to facilitate the movement of the slide bar 904 .

[0036] In actual operation, when this device is used, the workpiece to be welded is placed on the top of the support plate 905, and the worm 822 is rotated by rotating the wheel 823. With the cooperation of the worm wheel 824, the threaded block 826 on the external thread of the bidirectional threaded rod 825 is moved. With the cooperation of the clamping plate 827, the workpiece to be welded is clamped. By starting the third hydraulic rod 901, the lifting frame 902 moves downward, thereby moving the lifting plate 903, the sliding rod 904 and the support plate 905 downward. By starting The first motor 812 moves the threaded plate 814 on which the external threads of the threaded column 813 are installed, thereby moving the slide 816, the vertical plate 817, the second motor 818 and the rotating seat 819, thereby adjusting the position of the workpiece to be welded. By starting the second motor 818, the rotating seat 819 and the workpiece to be welded rotate, which facilitates welding of multiple areas of the workpiece. By starting the first hydraulic rod 3, the position of the slider 4 is adjusted, and with the cooperation of the second hydraulic rod 5 and the welding device 7, multi-station welding work is performed.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A multi-station high-efficiency welding device, comprising a workbench (1), characterized in that: A stand (2) is fixedly mounted on the top of the workbench (1); a first hydraulic rod (3) is fixedly mounted on the left end of the stand (2); a slider (4) is fixedly mounted on the output end of the first hydraulic rod (3); the slider (4) is slidably mounted on the stand (2); a second hydraulic rod (5) is fixedly mounted on the bottom of the slider (4); a connecting plate (6) is fixedly mounted on the output end of the second hydraulic rod (5); a welding device (7) is provided at the bottom of the connecting plate (6); an adjusting mechanism (8) is provided on the top of the workbench (1); and a supporting mechanism (9) is provided at the bottom of the workbench (1); The adjusting mechanism (8) comprises a moving component (81) and a clamping component (82); the moving component (81) is arranged on the top of the workbench (1), and the clamping component (82) is arranged inside the moving component (81).

2. The multi-station high-efficiency welding equipment according to claim 1 is characterized in that: The moving assembly (81) comprises a vertical block (811), the vertical block (811) being fixedly mounted on the top of the workbench (1), a first motor (812) being fixedly mounted on the front of the vertical block (811), a threaded column (813) being fixedly mounted on the output end of the first motor (812), a threaded plate (814) being mounted on the external threads of the threaded column (813), the threaded plate (814) being slidably mounted on the top of the workbench (1), a guide rail (815) being fixedly mounted on the top of the workbench (1), a sliding seat (816) being slidably mounted on the outside of the guide rail (815), the threaded plate (814) and the sliding seat (816) being fixedly mounted, a vertical plate (817) being fixedly mounted on the top of the sliding seat (816), a second motor (818) being fixedly mounted on one side of the vertical plate (817), a rotating seat (819) being fixedly mounted on the output end of the second motor (818), and the rotating seat (819) being rotatably mounted on the vertical plate (817).

3. The multi-station high-efficiency welding equipment according to claim 2 is characterized in that: The clamping assembly (82) comprises a connecting shell (821), wherein the connecting shell (821) is fixedly mounted on the front side of the rotating seat (819), a worm (822) is rotatably mounted inside the connecting shell (821), a rotating wheel (823) is fixedly mounted on the left end of the worm (822), a worm wheel (824) is meshed with the outside of the worm (822), a bidirectional threaded rod (825) is fixedly mounted inside the worm wheel (824), the bidirectional threaded rod (825) is rotatably mounted on the connecting shell (821), a threaded block (826) is threadedly mounted on the outside of the bidirectional threaded rod (825), and a clamping plate (827) is fixedly mounted on the outside of the threaded block (826).

4. The multi-station high-efficiency welding equipment according to claim 3 is characterized in that: A through hole is provided inside the rotating seat (819) at a position corresponding to the bidirectional threaded rod (825), and the bidirectional threaded rod (825) is rotatably mounted in the through hole.

5. The multi-station high-efficiency welding equipment according to claim 3 is characterized in that: A through groove is provided inside the rotating seat (819) at a position corresponding to the threaded block (826), and the threaded block (826) is slidably mounted in the through groove.

6. The multi-station high-efficiency welding equipment according to claim 3 is characterized in that: The support mechanism (9) comprises a third hydraulic rod (901), the third hydraulic rod (901) being fixedly mounted on the bottom of the workbench (1), a lifting frame (902) being fixedly mounted on the output end of the third hydraulic rod (901), a lifting plate (903) being slidably mounted on the inner wall of the lifting frame (902), a sliding rod (904) being fixedly mounted on the top of the lifting plate (903), the sliding rod (904) being slidably mounted on the threaded plate (814), and a supporting plate (905) being fixedly mounted on the top of the sliding rod (904).

7. The multi-station high-efficiency welding equipment according to claim 6, characterized in that: A through slot is provided inside the workbench (1), and the slide bar (904) is movably mounted in the through slot.

Citation Information

Patent Citations

  • Multi-station welding equipment

    CN219561874U

Cited By

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    CN120715303A

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