Surface treatment device for non-ferrous metal alloy material processing

By introducing a servo motor-driven grinding roller structure into the surface treatment device for processing nonferrous metal alloy materials, the problem that existing devices cannot polish both sides of the alloy surface at the same time is solved, and a more efficient processing process is achieved.

CN222589068UActive Publication Date: 2025-03-11赣州锐科合金材料有限公司
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Patent Information

Application Number
CN202420585245.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-11
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing surface treatment device for processing non-ferrous metal alloy materials cannot polish both sides of the alloy surface at the same time, resulting in an increase in processing time.

Method used

A surface treatment device including a driving motor, a servo motor, and a pair of grinding rollers is designed. The servo motor drives the grinding roller to rotate on the upper and lower sides of the inner side of the device main body to achieve the simultaneous grinding of both sides of the alloy surface.

Benefits of technology

Through this structure, the grinding efficiency of the alloy is significantly improved, processing time is reduced, and processing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222589068U_ABST
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Abstract

The utility model discloses a surface treatment device for non-ferrous metal alloy material processing, which relates to the technical field of metal alloy material processing and comprises a device body, a fixing table is fixedly mounted on the inner side of the device body, and fixing supports are fixedly mounted on the left side and the right side of the device body. And dust removal main bodies are fixedly mounted on the left and right sides of the device main body. Through the arrangement of the driving motor, the servo motor I and the grinding roller, the problems that when an existing treatment device is used, the device can only conduct single-face grinding machining on one side of the alloy surface, two-face simultaneous grinding cannot be conducted, the other face of the alloy needs to be replaced to be ground again after one face of the alloy is ground, and the machining time is prolonged are solved; through the structural combination, in the using process of the treatment device, the polishing mechanism can be used for polishing the two surfaces of the alloy at the same time, the polishing efficiency of the device on the alloy is improved, the machining time is shortened, and the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal alloy material processing, in particular to a surface treatment device for non-ferrous metal alloy material processing. Background Art

[0002] Nonferrous metals in a narrow sense are also called non-ferrous metals, which are a general term for all metals other than iron, manganese and chromium. Nonferrous metals in a broad sense also include nonferrous alloys. Nonferrous alloys are alloys based on a nonferrous metal as a matrix, usually greater than 50%, with one or more other elements added. Some alloy products need to be polished and ground on the outer surface after processing and forming.

[0003] In the prior art, a Chinese patent document with publication number CN218226074U and publication date January 6, 2023 is proposed: a new surface treatment device for aluminum alloy processing, comprising a polishing rotating cylinder, a rotating arm rotatably arranged on the polishing rotating cylinder, a polishing brush being arranged at one end of the rotating arm, and a push-pull arm being hinged at one end of the rotating arm away from the polishing brush.

[0004] In order to solve the problem that some tubular aluminum alloy products need to be polished on the outer surface after processing and forming, a general polishing machine uses two polishing wheels to polish the clamped product, and the friction efficiency between the polishing wheels and the product is low. The existing technology uses a polishing rotating cylinder to rotate around the outer wall of the tubular aluminum alloy product to make the polishing friction efficiency higher. At the same time, the polishing brush can approach or move away from the aluminum alloy product under the push and pull action of the rotating arm, so as to realize automatic control of the polishing pressure and process it in a more flexible and convenient way. However, there is still a problem that the device can only perform single-sided grinding on one side of the alloy surface and cannot grind both sides at the same time, resulting in the need to replace the alloy after grinding one side and grind the other side again, which increases the processing time. Utility Model Content

[0005] The purpose of the utility model is to provide a surface treatment device for processing nonferrous metal alloy materials to solve the problems raised in the above-mentioned background technology.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A surface treatment device for processing nonferrous metal alloy materials comprises a device body, a fixed platform is fixedly installed on the inner side of the device body, and fixed brackets are fixedly installed on the left and right sides of the device body, a dust removal body is fixedly installed on the left and right sides of the device body, the device body comprises a grinding unit, the fixed platform comprises an input unit, and the dust removal body comprises a dust removal unit.

[0008] The grinding unit includes a driving motor, a servo motor 1, a grinding roller, a stepper motor 1, a rotating roller, and a moving convex thorn. The input unit includes a stepper motor 2 and a transport roller. The dust removal unit includes a dust suction pump, a filter, a guide side table, a dust collection cabinet, and a dust suction pipe.

[0009] A further improvement of the technical solution of the utility model is that the bottom of the driving motor is fixedly mounted on the top of the device body, the surface of the servo motor 1 is movably mounted on the inner wall of the device body, and the outer side of the servo motor 1 is fixedly mounted on the inner wall of the fixed bracket.

[0010] By adopting the above technical scheme, two grinding rollers are installed on the upper and lower sides of the inner wall of the device body, which can grind the alloy surface on both sides. The grinding rollers on the upper and lower sides of the inner side of the device body are driven by a servo motor to rotate, so that the grinding rollers can grind the alloy surface on both sides at the same time.

[0011] A further improvement of the technical solution of the utility model is that the left and right sides of the grinding roller are fixedly mounted on the inner side of a servo motor, the outer side of the stepper motor is fixedly mounted on the inner wall of the device body, the outer side of the rotating roller is fixedly mounted on the inner side of a stepper motor, and the inner side of the moving burr is fixedly mounted on the surface of the rotating roller.

[0012] By adopting the above technical solution, the rotating roller is driven to rotate by a stepping motor, and the convex thorns on the surface of the rotating roller are squeezed and slid on the surface of the alloy material to enhance the input effect of the device on the alloy material.

[0013] A further improvement of the technical solution of the utility model is that: the surface of the second stepper motor is fixedly mounted on the inner wall of the fixed platform, and the outer side of the transport roller is fixedly mounted on the inner side of the second stepper motor.

[0014] By adopting the above technical solution, the metal material is placed on the transport roller inside the fixed platform, and the transport roller is driven to rotate by the stepper motor 2, thereby driving the metal material to roll inward.

[0015] A further improvement of the technical solution of the utility model is that the surface of the dust suction pump is fixedly mounted on the inner wall of the dust removal body, the top of the filter is fixedly mounted on the bottom of the dust suction pump, and the surface of the guide side platform is fixedly mounted on the inner wall of the dust removal body.

[0016] By adopting the above technical solution, the dust suction pump can be connected to the driving motor through the power cord, and can be started to generate suction, and the dust inside the device body can be absorbed through the dust suction pipe.

[0017] A further improvement of the technical solution of the utility model is that the surface of the dust collecting cabinet is overlapped on the inner wall of the dust removal body, and the top of the dust collecting cabinet is overlapped on the bottom of the guide side platform.

[0018] By adopting the above technical solution, the dust is blocked by the filter, so that the dust falls into the dust collection cabinet for collection.

[0019] A further improvement of the technical solution of the utility model is that the outer side of the dust suction duct is fixedly mounted on the inner wall of the dust removal body, and the surface of the dust suction duct is fixedly mounted on the inner wall of the device body.

[0020] By adopting the above technical solution, the dust generated by grinding inside the device body is absorbed through the dust suction duct and input into the dust removal body.

[0021] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0022] 1. The utility model provides a surface treatment device for processing nonferrous metal alloy materials. In order to have a driving motor, a servo motor and a grinding roller, the utility model solves the problem that when the existing treatment device is in use, the device can only perform single-side grinding on one side of the alloy surface and cannot perform two-side grinding at the same time, resulting in the alloy needing to replace the other side for grinding again after grinding one side, which increases the processing time. Through the combination of the above structures, the treatment device can use the grinding mechanism to grind both sides of the alloy surface at the same time during use, thereby improving the grinding efficiency of the device for the alloy, reducing the processing time and improving the processing efficiency.

[0023] 2. The utility model provides a surface treatment device for processing non-ferrous metal alloy materials. In order to have a stepper motor, a rotating roller, a toggling convex thorn, a dust suction pump, a filter, a dust collection cabinet, and a dust suction duct, the utility model solves the problem that the existing treatment device cannot actively push the alloy plate inward when in use, resulting in the need for workers to manually push it inward, and debris and dust are easily generated during internal grinding. Through the combination of the above structures, the treatment device can actively push the alloy plate inward through the conveying roller by using the input mechanism during use, and the alloy plate is input to the grinding mechanism by rotating the toggling mechanism, which is more convenient for grinding the alloy, and the dust removal mechanism is used to absorb the dust generated by grinding during grinding to avoid debris accumulation inside. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 This is a schematic cross-sectional structural diagram of the device body of the utility model;

[0026] Figure 3 It is a schematic diagram of the enlarged structure of point A of the utility model;

[0027] Figure 4 It is a schematic diagram of the cross-sectional structure of the dust removal main body of the utility model.

[0028] In the figure: 1. Device body; 11. Driving motor; 12. Servo motor 1; 13. Grinding roller; 14. Stepper motor 1; 15. Rotating roller; 16. Moving thorns; 2. Fixed table; 21. Stepper motor 2; 22. Transport roller; 3. Fixed bracket; 4. Dust removal body; 41. Dust suction pump; 42. Filter; 43. Guide side table; 44. Dust collection cabinet; 45. Dust suction duct. DETAILED DESCRIPTION

[0029] The present invention is further described in detail below in conjunction with the embodiments:

[0030] Example 1

[0031] like Figure 1-4As shown, the utility model provides a surface treatment device for processing non-ferrous metal alloy materials, including a device body 1, a fixed table 2 is fixedly installed on the inner side of the device body 1, and fixed brackets 3 are fixedly installed on the left and right sides of the device body 1, and dust removal bodies 4 are fixedly installed on the left and right sides of the device body 1. The device body 1 includes a grinding unit, the fixed table 2 includes an input unit, and the dust removal body 4 includes a dust removal unit. The grinding unit includes a driving motor 11, a servo motor 12, a grinding roller 13, a stepping motor 14, a rotating roller 15, and a moving burr 16. The input unit includes a stepping motor 21 and a transport roller 22. The dust removal unit includes a dust suction pump 41, a filter screen 42, a guide side table 43, a dust collection cabinet 44, and a dust suction duct 45. The bottom of the driving motor 11 is fixedly installed on the top of the device body 1, and the surface of the servo motor 12 is movably installed on the inner wall of the device body 1. The driving motor 11 can be a servo motor 11. 2 provides additional power to make the servo motor 12 more efficient, and the outer side of the servo motor 12 is fixedly mounted on the inner wall of the fixed bracket 3, the left and right sides of the grinding roller 13 are fixedly mounted on the inner side of the servo motor 12, and two grinding rollers 13 are installed on the upper and lower sides of the inner wall of the device body 1, which can grind the alloy surface on both sides. The servo motor 12 drives the grinding rollers 13 on the upper and lower sides of the inner side of the device body 1 to rotate, so that the grinding rollers 13 grind the alloy surface on both sides at the same time. The outer side of the stepper motor 14 is fixedly mounted on the inner wall of the device body 1, and the outer side of the rotating roller 15 is fixedly mounted on the inner side of the stepper motor 14. The rotating roller 15 is driven to rotate by the stepper motor 14, and the moving burrs 16 on the surface of the rotating roller 15 are squeezed on the surface of the alloy material to scratch, so as to enhance the input effect of the device on the alloy material, and the inner side of the moving burrs 16 is fixedly mounted on the surface of the rotating roller 15.

[0032] Example 2

[0033] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the surface of the stepper motor 21 is fixedly mounted on the inner wall of the fixed table 2, the outer side of the transport roller 22 is fixedly mounted on the inner side of the stepper motor 21, the metal material is placed on the transport roller 22 on the inner side of the fixed table 2, and the transport roller 22 is driven to rotate by the stepper motor 21, driving the metal material to roll inward, the surface of the dust pump 41 is fixedly mounted on the inner wall of the dust removal body 4, the top of the filter screen 42 is fixedly mounted on the bottom of the dust pump 41, the dust pump 41 can be connected to the drive motor 11 through a power cord, and started to generate suction, and the dust inside the device body 1 is absorbed through the dust suction pipe 45, and the surface of the guide side platform 43 is fixedly mounted on the inner wall of the dust removal body 4.

[0034] Example 3

[0035] like Figure 1-4 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, the surface of the dust collection cabinet 44 overlaps the inner wall of the dust removal body 4, and the filter screen 42 is used to block the dust, so that the dust falls into the dust collection cabinet 44 for collection, and the top of the dust collection cabinet 44 overlaps the bottom of the guide side platform 43, and the outer side of the dust suction duct 45 is fixedly installed on the inner wall of the dust removal body 4, and the dust generated by the grinding inside the device body 1 is absorbed through the dust suction duct 45 and input into the dust removal body 4, and the surface of the dust suction duct 45 is fixedly installed on the inner wall of the device body 1.

[0036] The working principle of the surface treatment device for processing nonferrous metal alloy materials will be described in detail below.

[0037] like Figure 1-4 As shown, the metal material is placed on the transport roller 22 on the inner side of the fixed table 2, and the transport roller 22 is driven to rotate by the stepper motor 21 to drive the metal material to roll inward, and then the rotating roller 15 is driven to rotate by the stepper motor 14, and the convex thorns 16 on the surface of the rotating roller 15 are squeezed on the surface of the alloy material to scratch, so as to enhance the input effect of the device on the alloy material, and then the grinding rollers 13 on the upper and lower sides of the inner side of the device body 1 are driven to rotate by the servo motor 12, so that the grinding rollers 13 grind the alloy surface on both sides at the same time, and the suction pump 41 generates suction during grinding, and the dust generated by grinding inside the device body 1 is absorbed by the dust suction pipe 45, and the dust is blocked by the filter 42, so that the dust falls into the dust collection cabinet 44 for collection.

[0038] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. A surface treatment device for processing nonferrous metal alloy materials, comprising a device body (1), characterized in that: A fixing platform (2) is fixedly installed on the inner side of the device body (1), and fixing brackets (3) are fixedly installed on the left and right sides of the device body (1), and a dust removal body (4) is fixedly installed on the left and right sides of the device body (1), the device body (1) includes a grinding unit, the fixing platform (2) includes an input unit, and the dust removal body (4) includes a dust removal unit; The grinding unit comprises a driving motor (11), a servo motor (12), a grinding roller (13), a stepping motor (14), a rotating roller (15), and a moving ridge (16); the input unit comprises a stepping motor (21) and a transport roller (22); and the dust removal unit comprises a dust suction pump (41), a filter screen (42), a guide side table (43), a dust collection cabinet (44), and a dust suction pipe (45).

2. The surface treatment device for processing nonferrous metal alloy materials according to claim 1, characterized in that: The bottom of the driving motor (11) is fixedly mounted on the top of the device body (1), the surface of the servo motor (12) is movably mounted on the inner wall of the device body (1), and the outer side of the servo motor (12) is fixedly mounted on the inner wall of the fixed bracket (3).

3. The surface treatment device for processing nonferrous metal alloy materials according to claim 1, characterized in that: The left and right sides of the grinding roller (13) are fixedly mounted on the inner side of the servo motor (12), the outer side of the stepping motor (14) is fixedly mounted on the inner wall of the device body (1), the outer side of the rotating roller (15) is fixedly mounted on the inner side of the stepping motor (14), and the inner side of the moving ridge (16) is fixedly mounted on the surface of the rotating roller (15).

4. The surface treatment device for processing nonferrous metal alloy materials according to claim 1, characterized in that: The surface of the second stepper motor (21) is fixedly mounted on the inner wall of the fixed platform (2), and the outer side of the transport roller (22) is fixedly mounted on the inner side of the second stepper motor (21).

5. The surface treatment device for processing nonferrous metal alloy materials according to claim 1, characterized in that: The surface of the dust suction pump (41) is fixedly mounted on the inner wall of the dust removal body (4), the top of the filter screen (42) is fixedly mounted on the bottom of the dust suction pump (41), and the surface of the guide side platform (43) is fixedly mounted on the inner wall of the dust removal body (4).

6. The surface treatment device for processing nonferrous metal alloy materials according to claim 1, characterized in that: The surface of the dust collecting cabinet (44) overlaps the inner wall of the dust removal body (4), and the top of the dust collecting cabinet (44) overlaps the bottom of the guide side platform (43).

7. The surface treatment device for processing nonferrous metal alloy materials according to claim 1, characterized in that: The outer side of the dust suction duct (45) is fixedly mounted on the inner wall of the dust removal body (4), and the surface of the dust suction duct (45) is fixedly mounted on the inner wall of the device body (1).

Citation Information

Patent Citations

  • Novel surface treatment device for aluminum alloy machining

    CN218226074U