Intelligent aerated concrete plate tool magazine

Abstract

The utility model provides an intelligent aerated concrete plate tool magazine which comprises six sets of plate machining tools of different specifications, a driving mechanism, a stand column, an upper fixing base and a lower fixing base, each set of plate machining tools of different specifications comprises a vertical plate, and a plurality of tool heads which are distributed at equal intervals and correspond to the specifications are arranged on the vertical plates. The stand column is rotationally arranged between the upper fixing base and the lower fixing base, an upper mounting base and a lower mounting base which are distributed up and down are arranged on the stand column, and six sets of plate machining tools of different specifications are detachably arranged between the upper mounting base and the lower mounting base. The six sets of plate machining tools of different specifications are distributed in the circumferential direction of the stand column at equal intervals, and the driving mechanism is used for driving the stand column to rotate at a fixed angle. According to the plate tool magazine, rotating precise directional switching of six different specifications of tools can be achieved, then the specification replacement efficiency of the plate machining tools can be improved, and meanwhile the tool positioning precision can be guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of aerated concrete panels (ACC wall panels), in particular to an intelligent aerated concrete panel tool magazine. Background Art

[0002] Aerated concrete board, also known as ACC wallboard, is a fine porous, lightweight aerated board made of ground quartz sand (fly ash, river sand and other siliceous materials: cement lime and stone as the main production materials, aluminum powder as the foaming agent: after batching, mixing, film injection, pre-curing, cutting, curing (10h~12h) under high temperature (180℃~200℃) and high pressure (10~12 standard atmospheres). Aerated board has outstanding energy saving and environmental protection effects, and is a new type of lightweight green with superior performance.

[0003] AAC wall panels can be divided into partition panels, exterior wall panels, roof panels (floor panels), fireproof panels, etc. according to their uses. They can be directly used on the interior walls of various building structures, such as hotels, schools, guesthouses, office buildings, commercial and residential buildings, etc. They can also be directly used on the exterior walls of various building structures. Due to its excellent thermal insulation and heat insulation properties, when used on exterior walls, it is much thinner than general aerated concrete to meet the national energy-saving and heat-insulating requirements.

[0004] When using aerated concrete panels, in order to improve the butt joint stability of two panels distributed up and down, the upper and lower butt joint surfaces of the panels are generally processed with butt joint concave and convex surfaces, and the concave and convex surface on the lower butt joint surface of one panel is just butted and snapped together with the concave and convex surface on the upper butt joint surface of the other panel, thereby achieving stable butt joint of the two adjacent panels. Due to the different specifications of existing panels, the processing tools for the concave and convex surfaces on the butt joint surfaces of the panels are different, and one butt joint surface usually requires a set of rough knives and a set of fine knives to achieve complete processing of the concave and convex surfaces on the butt joint surfaces.

[0005] At present, the commonly used plate thickness specifications on the market are 100 / 120 / 150 / 200 / 240 / 300, and there are also 50 / 75 / 160 for special shapes, but the usage is very small. The processing of a butt joint requires two sets of tools, which means that a plate of one specification requires four tools. For six commonly used specifications of plates, a total of 24 tools are required. In order to reduce the processing cost of the plate butt joint, all specifications of plates are generally processed on one plate processing table. At present, only four tools of one specification are installed on the plate processing table. If the specifications of the plate are changed, the processing tools need to be replaced manually. Frequent manual replacement of tools leads to low plate processing efficiency, and frequent replacement has the problem of low tool positioning accuracy, which in turn leads to low processing accuracy of the plate butt joint, affecting the quality of the plate. Utility Model Content

[0006] The purpose of the utility model is to provide an intelligent aerated concrete plate tool magazine, which can realize the precise rotation and directional switching of six different specifications of tools. When four groups of plate tool magazines with different tool specifications are distributed on the plate butt surface processing table in pairs, six specifications of plates can be processed, and the switching of tool specifications does not require manual work, thereby greatly improving the processing efficiency of the plate butt surface. At the same time, the tool positioning accuracy is high, which can be beneficial to improving the processing quality of the plate butt surface.

[0007] The technical solution adopted by the utility model to solve its technical problems is: an intelligent aerated concrete plate tool magazine, including six groups of plate processing tools of different specifications, each group of the plate processing tools of different specifications includes a vertical plate, on which a number of tool heads of corresponding specifications distributed at equal intervals are arranged, and also includes a driving mechanism, a column, an upper fixed seat, and a lower fixed seat. The column is rotatably arranged between the upper fixed seat and the lower fixed seat, and an upper mounting seat and a lower mounting seat distributed up and down are arranged on the column. The six groups of plate processing tools of different specifications are detachably arranged between the upper mounting seat and the lower mounting seat, and the six groups of plate processing tools of different specifications are distributed at equal intervals along the circumferential direction of the column, and the driving mechanism is used to drive the column to rotate at a fixed angle.

[0008] Preferably, the driving mechanism includes a servo motor, a rotary drive gear, and an externally-toothed slewing bearing. The servo motor and the inner ring of the externally-toothed slewing bearing are fixedly disposed on the upper fixed seat. The upper portion of the column is fixedly connected to the outer ring of the externally-toothed slewing bearing. The rotary drive gear is fixedly mounted on the output shaft of the servo motor, and the rotary drive gear is meshed with the outer ring of the externally-toothed slewing bearing.

[0009] Furthermore, the upper mounting seat and the lower mounting seat are both regular hexagonal prisms, and a group of connecting components are arranged on each side of the regular hexagonal prism, and each group of the connecting components includes a first connecting plate and a second connecting plate, and four first threaded countersunk holes distributed in a square are arranged on each side of the regular hexagonal prism, and vertical oblong holes corresponding to the first threaded countersunk holes are arranged on the first connecting plate, and four second threaded countersunk holes distributed in a square are arranged on the first connecting plate, and a transverse oblong hole corresponding to the second threaded countersunk hole is arranged on the inner end of the second connecting plate, and the outer end of the second connecting plate is connected to the upper end or lower end of the corresponding vertical plate.

[0010] Furthermore, a T-shaped positioning cylinder is fixedly provided at the upper and lower ends of the vertical plate, and a lower arc groove corresponding to the T-shaped positioning cylinder is provided at the upper outer end of the second connecting plate, and the T-shaped positioning cylinder is pressed and fixed in the corresponding lower arc groove by a crimping block.

[0011] Furthermore, a middle mounting seat is arranged in the middle part of the column, and the middle mounting seat is a regular hexagonal prism, and a third connecting plate is arranged on each vertical side of the middle mounting seat, and four second transverse oblong holes distributed in a square are arranged at the inner end of the third connecting plate, and third threaded countersunk holes corresponding to the second transverse oblong holes are arranged on the middle mounting seat, and a U-shaped socket is arranged at the outer end of the third connecting plate, and the corresponding vertical plates are clamped in the corresponding U-shaped sockets, and two pressing bolts for pressing and fixing the vertical plates are arranged on one side of the U-shaped socket.

[0012] Furthermore, a bearing base is arranged on the lower fixed seat, and a plane bearing is arranged on the bearing base, and the plane bearing is used to realize rotation support for the lower part of the column.

[0013] The beneficial effects of the utility model are as follows: the utility model has a simple structure and is convenient for processing and manufacturing; one column can realize the precise rotation positioning of six tools of different specifications, so that in actual application, only four columns are used to realize the rotation positioning of 24 sets of tools; because the four columns can be completely symmetrically distributed on the existing plate processing table in pairs, by controlling the directional rotation of the four columns, the switching of the plate butt surface processing tools can be realized, thereby efficiently realizing the replacement of the tools on the plate processing table and effectively reducing the labor intensity of tool replacement; in the process of using the columns to realize the replacement of the tools, it is only realized by rotating the columns at a fixed angle, so that the positioning accuracy of the tools can be effectively ensured, and then it is convenient to ensure the processing accuracy of the plate butt surface; the vertical oblong holes set on the first connecting plate and the horizontal oblong holes set on the second connecting plate can be used to adjust the position of the vertical plate, which is convenient for the precise positioning of the vertical plate, and then the precise positioning of the tool head on the vertical plate can be realized; the third connecting plate can be used to assist in the positioning of the middle part of the vertical plate, so that during the cutting process, the cutting stability of the vertical plate can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some preferred embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;

[0017] Figure 3 for Figure 1 Enlarged view of point B in the middle;

[0018] Figure 4 This is a schematic diagram of the state of the side processing of the aerated concrete plate realized by the utility model;

[0019] In the figure: 11 vertical plate, 111 T-shaped positioning cylinder, 12 tool head, 21 servo motor, 3 columns, 31 upper mounting seat, 32 lower mounting seat, 33 middle mounting seat, 4 upper fixing seat, 5 lower fixing seat, 51 bearing base, 61 first connecting plate, 611 vertical oblong hole, 62 second connecting plate, 621 transverse oblong hole, 622 crimping block, 7 third connecting plate, 71 second transverse oblong hole, 72 U-shaped holder, 8 aerated concrete plate. DETAILED DESCRIPTION

[0020] The following will be combined with specific embodiments and attached Figure 1-4 , the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the preferred embodiments of the utility model, not all of the embodiments. Those skilled in the art can make similar modifications without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0021] The utility model provides an intelligent aerated concrete plate tool magazine (such as Figure 1As shown), it includes six groups of plate processing tools of different specifications, a driving mechanism, a column, an upper fixed seat, and a lower fixed seat. Each group of plate processing tools of different specifications includes a vertical plate 11, and a plurality of tool heads 12 of corresponding specifications distributed at equal intervals are arranged on the vertical plate 11. The tool head 12 is a known technical product in the field of existing aerated concrete plate 8 processing technology. Therefore, the specific structure and model of the tool head 12 are no longer described in detail. In actual application, the upper docking surface and the lower docking surface of the aerated concrete plate 8 need to be processed by plate processing tools of different specifications. The processing of each docking surface requires two groups of tools. The two groups of tools are generally divided into rough tools and fine tools. Then, four different specifications of tools are required to complete the synchronous processing of the upper docking surface and the lower docking surface of an aerated concrete plate 8. In the prior art, there are six commonly used specifications of aerated concrete panels 8, which results in 24 commonly used tool specifications. The column 3 is rotatably arranged between the upper fixed seat 4 and the lower fixed seat 5. In practical applications, the upper fixed seat 4 and the lower fixed seat 5 are usually fixedly installed on the bracket of the panel processing table. The column 3 is provided with an upper mounting seat 31 and a lower mounting seat 32 distributed up and down. The upper mounting seat 31 and the lower mounting seat 32 are fixedly arranged on the column 3, and they rotate synchronously with the rotation of the column 3. The six groups of panel processing tools of different specifications are detachably arranged between the upper mounting seat 31 and the lower mounting seat 32. The six groups of panel processing tools of different specifications are The working tools are distributed at equal intervals along the circumferential direction of the column 3. When the column 3 is rotated at a fixed angle, six plate processing tools of different specifications can be converted at the processing station, and then the tool specifications can be replaced. The tool replacement is achieved by rotating the column 3. Not only is the tool specification replacement efficiency high, but also during the replacement process, there is no need to disassemble and install the tool, which can ensure the accuracy of tool replacement, and then effectively ensure the processing accuracy of the two butt surfaces of the aerated concrete plate 8. The driving mechanism is used to drive the column 3 to rotate at a fixed angle, and the controller is used to control the driving mechanism to automatically drive the column 3 to rotate, which is conducive to the realization of automatic control of tool replacement.

[0022] In actual application, four groups of the utility model are installed on the plate processing table, and the four groups of the utility model are symmetrically distributed in pairs. A tool head 12 of corresponding specifications is installed on each vertical plate 11, so that 24 specifications of tools can be installed on one plate processing table. The rotation coordination of the four columns 3 is realized by the controller, so that the plate processing table can realize the processing of six conventional specifications of plates.

[0023] On the basis of the above embodiment, the specific implementation of the driving mechanism is as follows: the driving mechanism includes a servo motor 21, a rotary drive gear, and an external gear slewing bearing. The servo motor 21 and the inner ring of the external gear slewing bearing are fixedly arranged on the upper fixed seat 4. The upper part of the column 3 is fixedly connected to the outer ring of the external gear slewing bearing. The rotary drive gear is fixedly installed on the output shaft of the servo motor 21. The rotary drive gear is meshed with the outer ring of the external gear slewing bearing. When the servo motor 21 drives the rotary drive gear to rotate, the rotation of the outer ring of the external gear slewing bearing is realized by the rotation of the rotary drive gear. The rotation of the outer ring of the external gear slewing bearing realizes the rotation of the column 3. The rotation of the column 3 realizes the rotation of the tool thereon. In actual application, by controlling the operating parameters of the servo motor 12, the fixed angle rotation of the column 3 can be realized, thereby facilitating the precise conversion of six groups of plate processing tools of different specifications at the cutting station.

[0024] In practical applications, in order to facilitate the installation and fixation of the vertical plate 11 on the upper mounting seat 31 and the lower mounting seat 32, the upper mounting seat 31 and the lower mounting seat 32 are both regular hexagonal prisms, and a group of connecting components are provided on each side of the regular hexagonal prism. Each group of connecting components includes a first connecting plate 61 and a second connecting plate 62. Four first threaded countersunk holes distributed in a square are provided on each side of the regular hexagonal prism. A vertical oblong hole 611 corresponding to the first threaded countersunk hole is provided on the first connecting plate 61. 1 is provided with four second threaded countersunk holes distributed in a square shape, and a transverse oblong hole 621 corresponding to the second threaded hole is provided on the inner end of the second connecting plate 62. The outer end of the second connecting plate 62 is connected to the upper end or the lower end of the corresponding vertical plate 11. The first connecting plate 61 is fixed to the upper mounting seat 31 by passing the bolt through the vertical oblong hole 611 and tightening it in the corresponding first threaded hole. The second connecting plate 62 is fixedly installed on the first connecting plate 61 by passing the bolt through the vertical oblong hole 621 and tightening it in the corresponding second threaded countersunk hole. The up-and-down adjustment capability of the connecting plate 61 and the left-and-right adjustment capability of the second connecting plate 62 can realize the adjustment and positioning of the vertical plate 11, thereby facilitating the improvement of the positioning accuracy of the tool head 12 at the processing station; further, in order to facilitate the installation and fixation of the vertical plate 11 on the second connecting plate 62, a T-shaped positioning cylinder 111 is fixedly provided at the upper and lower ends of the vertical plate 11, and a lower arc groove corresponding to the T-shaped positioning cylinder 111 is provided at the upper part of the outer end of the second connecting plate 62, and the T-shaped positioning cylinder 111 is pressed and fixed in the corresponding lower arc groove by a pressing block 622 Specifically, an upper arc groove corresponding to the lower arc groove on the second connecting plate 62 is also provided at the bottom of the crimping block 62. At the same time, two through holes are provided on both sides of the upper arc groove, and threaded holes corresponding to the through holes are provided on the second connecting plate 62. When the T-shaped positioning cylinder 111 is clamped in the lower arc groove, the upper arc groove of the crimping block 622 is clamped in the upper part of the T-shaped positioning cylinder 111. The crimping block 622 is connected and fixed to the second connecting plate 62 by means of bolts passing through the through holes and tightening them in the threaded holes, thereby achieving the fixation of the T-shaped positioning cylinder 111.

[0025] Furthermore, in order to improve the installation stability of the vertical plate 11 and to improve the stability of the tool head 12 during the cutting process, a middle mounting seat 33 is provided in the middle of the column 3, and the middle mounting seat 33 is a regular hexagonal prism. A third connecting plate 7 is provided on each vertical side of the middle mounting seat, and four second transverse oblong holes 71 distributed in a square are provided at the inner end of the third connecting plate 7. A third threaded countersunk hole corresponding to the second transverse oblong hole 71 is provided on the middle mounting seat 33, and a bolt is penetrated through the second transverse oblong hole 71 and tightened in the corresponding third threaded countersunk hole, and then To achieve fixed installation of the third connecting plate 7 on the middle mounting seat 33, the position of the third connecting plate 7 can be adjusted by using the second transverse oblong hole 71. A U-shaped holder 72 is provided at the outer end of the third connecting plate 7. The vertical plate 11 is correspondingly clamped in the corresponding U-shaped holder 72. Two pressing bolts for pressing and fixing the vertical plate 11 are provided on one side of the U-shaped holder 72. Specifically, two threaded through holes are provided on both side walls of the U-shaped holder 72. Pressing bolts are provided in the threaded through holes. The pressing bolts can be rotated to adjust the pressing and fixing of the side walls of the vertical plate 11.

[0026] In practical applications, the column 3 is in a vertically arranged state. To facilitate the stable rotation of the column 3 in a vertical plane, a bearing base 51 is arranged on the lower fixed seat 5, and a plane bearing is arranged on the bearing base 51. The plane bearing is used to realize the rotation support for the lower part of the column 3.

[0027] In the present utility model, "upper", "lower", "front", "back", "left" and "right" are relative positions used to conveniently describe positional relationships, and therefore cannot be understood as absolute positions to limit the scope of protection.

[0028] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.

Claims

1. An intelligent aerated concrete plate tool magazine, comprising six groups of plate processing tools of different specifications, each group of plate processing tools of different specifications comprises a vertical plate, on which a number of tool heads of corresponding specifications are arranged at equal intervals, characterized in that: The plate tool magazine also includes a driving mechanism, a column, an upper fixed seat, and a lower fixed seat. The column is rotatably arranged between the upper fixed seat and the lower fixed seat. The upper mounting seat and the lower mounting seat distributed up and down are arranged on the column. The six groups of plate processing tools of different specifications are detachably arranged between the upper mounting seat and the lower mounting seat. The six groups of plate processing tools of different specifications are evenly spaced along the circumferential direction of the column. The driving mechanism is used to drive the column to rotate at a fixed angle.

2. The intelligent aerated concrete plate tool magazine according to claim 1 is characterized in that: The driving mechanism includes a servo motor, a rotary drive gear, and an externally-toothed slewing bearing. The servo motor and the inner ring of the externally-toothed slewing bearing are fixedly arranged on the upper fixed seat. The upper part of the column is fixedly connected to the outer ring of the externally-toothed slewing bearing. The rotary drive gear is fixedly mounted on the output shaft of the servo motor, and the rotary drive gear is meshed with the outer ring of the externally-toothed slewing bearing.

3. The intelligent aerated concrete plate tool magazine according to claim 2 is characterized in that: The upper mounting seat and the lower mounting seat are both regular hexagonal prisms, and a group of connecting components are arranged on each side of the regular hexagonal prism, and each group of the connecting components includes a first connecting plate and a second connecting plate. Four first threaded countersunk holes distributed in a square are arranged on each side of the regular hexagonal prism, and vertical oblong holes corresponding to the first threaded countersunk holes are arranged on the first connecting plate. Four second threaded countersunk holes distributed in a square are arranged on the first connecting plate, and a transverse oblong hole corresponding to the second threaded countersunk hole is arranged on the inner end of the second connecting plate, and the outer end of the second connecting plate is connected to the upper end or the lower end of the corresponding vertical plate.

4. The intelligent aerated concrete plate tool magazine according to claim 3 is characterized in that A T-shaped positioning cylinder is fixedly provided at the upper and lower ends of the vertical plate, and a lower arc groove corresponding to the T-shaped positioning cylinder is provided at the upper outer end of the second connecting plate, and the T-shaped positioning cylinder is pressed and fixed in the corresponding lower arc groove by a crimping block.

5. The intelligent aerated concrete plate tool magazine according to claim 4 is characterized in that A middle mounting seat is arranged in the middle of the column, and the middle mounting seat is a regular hexagonal prism. A third connecting plate is arranged on each vertical side of the middle mounting seat, and four second transverse oblong holes distributed in a square are arranged at the inner end of the third connecting plate. A third threaded countersunk hole corresponding to the second transverse oblong holes is arranged on the middle mounting seat, and a U-shaped socket is arranged at the outer end of the third connecting plate. The corresponding vertical plates are clamped in the corresponding U-shaped sockets, and two pressing bolts for pressing and fixing the vertical plates are arranged on one side of the U-shaped socket.

6. The intelligent aerated concrete plate tool magazine according to claim 2 is characterized in that: A bearing base is arranged on the lower fixed seat, and a plane bearing is arranged on the bearing base. The plane bearing is used to realize the rotation support for the lower part of the column.

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