Fiber material forming equipment
By designing fiber material forming equipment, the connected feed barrel, discharge barrel and pushing spiral are used to solve the problem of deformation of the spiral extrusion rod during the material forming process, and the safety of the material forming process is improved.
Patent Information
- Application Number
- CN202421359434.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-13
AI Technical Summary
In the prior art, the spiral extrusion rod continues to receive impact during the material forming process, resulting in deformation, and reducing the safety of the material forming process.
A fiber material forming equipment is designed. By setting up interconnected feed barrels and discharge barrels, the gelled materials are uniformly pushed by the first and second pushing spirals, reducing the impact of intermittently added materials and reducing the deformation probability of the second pushing spiral.
It has achieved improvement in the safety of the material forming process and reduced uncertainty and safety risks in the material forming process.
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Figure CN222590639U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of material processing equipment, and in particular to a fiber material forming equipment. Background Art
[0002] During the preparation of fiber materials, in order to facilitate subsequent processing of the materials, the gelled materials need to be formed into materials of fixed shape by extrusion molding, so as to facilitate further processing of the materials in subsequent steps.
[0003] In the material molding method disclosed in the prior art, the gelled material is passed into the feed extrusion cavity in the molding cylinder, and the rotating spiral extrusion rod drives the gelled material to move toward the discharge port. Through the joint action of the spiral extrusion rod and the molding cylinder, the gelled material is squeezed into a denser material to facilitate subsequent processing of the material.
[0004] In the material forming method disclosed in the prior art, the gelled material directly impacts the spiral extrusion rod after entering the forming cylinder, and the spiral extrusion rod is continuously impacted and deformed, which reduces the safety of the material forming process. Utility Model Content
[0005] The embodiment of the present application provides a fiber material forming device, which solves the defect in the prior art that the spiral extrusion rod will deform due to continuous impact, thereby achieving the purpose of improving the safety of the material forming process.
[0006] The present application provides a fiber material forming device, comprising:
[0007] A support platform, the top of which is arranged on a horizontal surface;
[0008] A feed barrel, fixedly connected to the support platform, the outer wall of the feed barrel is provided with a feed port for placing fiber materials;
[0009] A first pushing mechanism is disposed at one end of the feed barrel, the first pushing mechanism comprises a first pushing screw, and the first pushing screw is rotatably connected to the inner cavity of the feed barrel;
[0010] A discharge cylinder is fixedly connected to the support platform, the axial direction of the discharge cylinder is perpendicular to the axial direction of the feed cylinder, and the inner cavity of the discharge cylinder is connected to the inner cavity of the feed cylinder, and one end of the discharge cylinder is also connected to a discharge plate, and the discharge plate is provided with a plurality of discharge ports;
[0011] The second pushing mechanism is arranged at one end of the discharge barrel away from the discharge plate. The second pushing mechanism comprises a second pushing screw. The second pushing screw is rotatably connected to the inner cavity of the discharge barrel.
[0012] In a possible implementation, the method further includes:
[0013] A cooling cylinder is arranged outside the discharging cylinder, a gap for accommodating cooling water is arranged between the cooling cylinder and the discharging cylinder, and an outer wall of the cooling cylinder is connected with a water inlet pipe and a water outlet pipe.
[0014] In a possible implementation, a temperature meter is further connected to the outer wall of the cooling cylinder, and the temperature meter is used to measure the temperature of cooling water in the gap between the cooling cylinder and the discharge cylinder.
[0015] In a possible implementation, the first pushing mechanism further includes:
[0016] A first reduction box, the output shaft of which is fixedly connected to the first push screw;
[0017] A first driving member, whose output shaft is fixedly connected to the input shaft of the first reduction gearbox;
[0018] The first driving member is used to drive the first pushing screw to rotate along the inner cavity of the feeding barrel.
[0019] In a possible implementation, the method further includes:
[0020] A first slide, connected to the top of the support platform, the top of which is used to connect the housing of the first reduction box and the housing of the first driving member;
[0021] The first driving screw is rotatably connected to the support platform via a bearing, the first driving screw is threadedly connected to the first slide, and the length direction of the first driving screw is parallel to the length direction of the feed barrel.
[0022] In a possible implementation manner, one end of the first driving screw is fixedly connected to the output shaft of the first driving motor.
[0023] In a possible implementation, the second pushing mechanism further includes:
[0024] A second reduction box, the output shaft of which is fixedly connected to the second push screw;
[0025] A second driving member, whose output shaft is fixedly connected to the input shaft of the second reduction gearbox;
[0026] The second driving member is used to drive the second pushing screw to rotate along the inner cavity of the discharge barrel.
[0027] In a possible implementation, the method further includes:
[0028] A second slide, connected to the top of the support platform, the top of which is used to connect the housing of the second reduction box and the housing of the second driving member;
[0029] The second driving screw is rotatably connected to the support platform via a bearing, the second driving screw is threadedly connected to the second slide, and the length direction of the second driving screw is parallel to the length direction of the discharge barrel.
[0030] In a possible implementation manner, one end of the second driving screw is fixedly connected to the output shaft of the second driving motor.
[0031] One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:
[0032] The embodiment of the present application sets up a feed barrel and a discharge barrel that are interconnected. The gelled material enters the inner cavity of the feed barrel through the feed port on the outer wall of the feed barrel. The gelled material is driven by the first pushing screw to move evenly along the inner cavity of the pushing barrel. Thereafter, the gelled material enters the discharge barrel and is driven by the second pushing screw to move toward the discharge plate. The material is squeezed into a dense material through the discharge port provided on the discharge plate. This can reduce the probability of deformation caused by the intermittently added material impacting the second pushing screw, thereby achieving the purpose of improving the safety of the material forming process. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments of the present application will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0034] Figure 1 A schematic diagram of the structure of a fiber material forming device provided in an embodiment of the present application;
[0035] Figure 2 A schematic structural diagram of a fiber material forming device provided in an embodiment of the present application for showing a first material pushing mechanism;
[0036] Figure 3 This is a schematic structural diagram for showing the second pushing mechanism of the fiber material forming device provided in an embodiment of the present application.
[0037] Figure numerals: 1. Support platform; 2. Feed barrel; 21. Feed port; 22. Feed hopper; 3. First pushing mechanism; 31. First pushing screw; 32. First reduction gear box; 33. First driving member; 4. Discharging barrel; 41. Discharging plate; 5. Second pushing mechanism; 51. Second pushing screw; 52. Second reduction gear box; 53. Second driving member; 6. Cooling barrel; 61. Temperature gauge; 62. Pressure gauge; 7. First slide; 8. First driving screw; 9. First driving motor; 10. Second slide; 11. Second driving screw; 12. Second driving motor. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0039] In the description of the embodiments of the present application, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0040] Reference Figure 1 , Figure 2 and Figure 3 , the embodiment of the present application provides a fiber material forming device, comprising:
[0041] A support platform 1, the top of which is set as a horizontal plane;
[0042] A feed barrel 2 is fixedly connected to the support platform 1, and an outer wall of the feed barrel 2 is provided with a feed port 21 for placing fiber materials;
[0043] A first pushing mechanism 3 is disposed at one end of the feed barrel 2. The first pushing mechanism 3 includes a first pushing screw 31. The first pushing screw 31 is rotatably connected to the inner cavity of the feed barrel 2.
[0044] A discharge barrel 4 is fixedly connected to the support platform 1, the axial direction of the discharge barrel 4 is perpendicular to the axial direction of the feed barrel 2, and the inner cavity of the discharge barrel 4 is connected to the inner cavity of the feed barrel 2, and one end of the discharge barrel 4 is also connected to a discharge plate 41, and the discharge plate 41 is provided with a plurality of discharge ports;
[0045] The second pushing mechanism 5 is disposed at one end of the discharge barrel 4 away from the discharge plate 41 . The second pushing mechanism 5 includes a second pushing screw 51 . The second pushing screw 51 is rotatably connected to the inner cavity of the discharge barrel 4 .
[0046] Exemplarily, the top of the support platform 1 is set as a horizontal plane, and the top of the support platform 1 is used to install the feed barrel 2, the first pushing mechanism 3, the discharge barrel 4 and the second pushing structure. The feed barrel 2 is a horizontally placed cylindrical shape, and the feed barrel 2 and the support platform 1 are connected as a whole by bolting. At the same time, the outer wall of the feed barrel 2 is provided with a feed port 21, and the feed port 21 is also fixedly connected with a feed hopper 22 by bolting, and the area of the inner wall of the feed hopper 22 gradually shrinks toward the feed port 21. The discharge barrel 4 and the feed barrel 2 are connected as a whole by welding, and the inner cavity of the discharge barrel 4 is connected to the inner cavity of the feed barrel 2, and the discharge plate 41 is connected to one end of the discharge barrel 4 by bolting, so as to facilitate the gelled material to form a denser material through the discharge port opened on its surface.
[0047] The first pushing screw 31 of the first pushing mechanism 3 transfers the gelled material in the feed barrel 2 to the discharge barrel 4 , and the second pushing screw 51 of the second pushing mechanism 5 passes the gelled material through the discharge plate 41 to form a dense material.
[0048] In the embodiment of the present application, a feed barrel 2 and a discharge barrel 4 are arranged which are interconnected. The gelled material enters the inner cavity of the feed barrel 2 through the feed port 21 on the outer wall of the feed barrel 2. The gelled material is driven by the first pushing screw 31 to move evenly along the inner cavity of the pushing barrel. Then, the gelled material enters the discharge barrel 4 and is driven by the second pushing screw 51 to move toward the discharge plate 41. The material is squeezed into a dense material through the discharge port opened on the discharge plate 41, which can reduce the probability of deformation caused by the intermittently added material impacting the second pushing screw 51, thereby achieving the purpose of improving the safety of the material forming process.
[0049] In a possible implementation, in order to improve the efficiency of the second push screw 51 in extruding the material, the fiber material forming equipment provided by the present application further includes:
[0050] The cooling cylinder 6 is arranged outside the discharge cylinder 4. A gap for accommodating cooling water is arranged between the cooling cylinder 6 and the discharge cylinder 4. The outer wall of the cooling cylinder 6 is connected with a water inlet pipe and a water outlet pipe.
[0051] Exemplarily, a thermometer 61 is also connected to the outer wall of the cooling cylinder 6 , and the thermometer 61 is used to measure the temperature of the cooling water in the gap between the cooling cylinder 6 and the discharge cylinder 4 .
[0052] The temperature gauge 61 can be implemented as a pointer-type thermometer, and the temperature gauge 61 is connected to the outer wall of the cooling cylinder 6 by a threaded connection.
[0053] At the same time, the outer wall of the cooling cylinder 6 is also connected to a pressure gauge 62, which measures the pressure of the cooling water in the gap between the cooling cylinder 6 and the discharge cylinder 4, thereby reducing the probability of the cooling water damaging the cooling cylinder 6 or the discharge cylinder 4 due to excessively high pressure.
[0054] The pressure gauge 62 can be implemented as a pointer-type pressure gauge, and the pressure gauge 62 is connected to the outer wall of the cooling cylinder 6 by a threaded connection.
[0055] In order to facilitate the cooling of the gelled material in the discharge barrel 4 to form a denser material, a cooling barrel 6 is provided on the outer wall of the discharge barrel 4, and cooling water is added into the discharge barrel 4 through a water inlet pipe, so that the gelled material in the discharge barrel 4 is cooled based on the principle of heat exchange, so as to facilitate the molding of the gelled material. At the same time, the temperature of the cooling water can be obtained in real time through a thermometer, and the flow rate of the cooling water can be adjusted, so that a denser material can be obtained from the discharge port of the discharge barrel 4.
[0056] In a possible implementation, the first pushing mechanism 3 further includes:
[0057] A first reduction box 32, whose output shaft is fixedly connected to the first push screw 31;
[0058] A first driving member 33, whose output shaft is fixedly connected to the input shaft of the first reduction box 32;
[0059] The first driving member 33 is used to drive the first pushing screw 31 to rotate along the inner cavity of the feeding barrel 2 .
[0060] The first reduction box 32 can be implemented as a reduction gear box, and the output shaft of the first reduction box 32 is connected to the first push screw 31 through a coupling; and the first drive member 33 can be implemented as an explosion-proof servo motor, and the output shaft of the first drive member 33 is connected to the input shaft of the first reduction box 32 through a coupling.
[0061] In a possible implementation, in order to facilitate maintenance of the first pushing mechanism 3, the fiber material forming device provided by the present application further includes:
[0062] A first slide 7 is connected to the top of the support platform 1, and the top of the first slide 7 is used to connect the housing of the first reduction box 32 and the housing of the first driving member 33;
[0063] The first driving screw 8 is rotatably connected to the support platform 1 via a bearing. The first driving screw 8 is threadedly connected to the first slide 7 , and the length direction of the first driving screw 8 is parallel to the length direction of the feeding barrel 2 .
[0064] Exemplarily, the shells of the first reduction gearbox 32 and the first driving member 33 are connected to the top of the first slide 7 by bolts. When the first driving screw 8 is rotated, the first slide 7 can move toward or away from the side of the feed barrel 2 under the action of the first driving screw 8. When the first slide 7 is close to the feed barrel 2, the output shaft of the first reduction gearbox 32 can be conveniently connected to the first push screw 31; and when the first slide 7 is away from the feed barrel 2, the first push screw 31 can be conveniently disassembled, so that the user can check the first push screw 31 and clean the inner cavity of the feed barrel 2 at the same time.
[0065] In a possible implementation, in order to facilitate the user to rotate the first drive screw 8, one end of the first drive screw 8 is fixedly connected to the output shaft of the first drive motor 9 through a coupling, and the housing of the first drive motor 9 is fixedly connected to the support platform 1 by bolts.
[0066] Exemplarily, the rotation of the output shaft of the first drive motor 9 can drive the first drive screw 8 to rotate, thereby driving the first slide 7 to slide along the top of the support platform 1 through the outer spiral of the first drive screw 8, thereby achieving the purpose of adjusting the position of the first slide 7.
[0067] In a possible implementation, the second pushing mechanism 5 further includes:
[0068] A second reduction box 52, whose output shaft is fixedly connected to the second pushing screw 51;
[0069] A second driving member 53, whose output shaft is fixedly connected to the input shaft of the second reduction box 52;
[0070] The second driving member 53 is used to drive the second pushing screw 51 to rotate along the inner cavity of the discharge barrel 4 .
[0071] The second reduction box 52 can be implemented as a reduction gear box, and the output shaft of the second reduction box 52 is connected to the second push screw 51 through a coupling; and the second drive member 53 can be implemented as an explosion-proof servo motor, and the output shaft of the second drive member 53 is connected to the input shaft of the second reduction box 52 through a coupling.
[0072] In a possible implementation, since the second push screw 51 drives the material to move toward the discharge plate 41 through its spiral portion, the spiral portion of the second push screw 51 needs to be regularly inspected and maintained. In order to facilitate the inspection and maintenance of the second push screw 51, the fiber material forming device provided by the present application further includes:
[0073] The second slide 10 is connected to the top of the support platform 1, and the top of the second slide 10 is used to connect the housing of the second reduction box 52 and the housing of the second driving member 53;
[0074] The second driving screw 11 is rotatably connected to the support platform 1 via a bearing. The second driving screw 11 is threadedly connected to the second slide 10 , and the length direction of the second driving screw 11 is parallel to the length direction of the discharge barrel 4 .
[0075] Exemplarily, the shells of the second reduction gearbox 52 and the second driving member 53 are both connected to the top of the second slide 10 by bolts. When the user rotates the second driving screw 11, the second slide 10 can move toward or away from the discharge barrel 4 under the action of the second driving screw 11. When the second slide 10 is close to the discharge barrel 4, the output shaft of the second reduction gearbox 52 can be conveniently connected to the second pushing screw 51; and when the second slide 10 is away from the discharge barrel 4, the second pushing screw 51 can be conveniently disassembled, so that the user can check the spiral part of the second pushing screw 51 and clean the inner cavity of the discharge barrel 4 at the same time.
[0076] In a possible implementation, one end of the second driving screw 11 is fixedly connected to the output shaft of the second driving motor 12 via a coupling, and the housing of the second driving motor 12 is fixedly connected to the support platform 1 via bolts.
[0077] Exemplarily, the rotation of the output shaft of the second drive motor 12 can drive the second drive screw 11 to rotate, thereby driving the second slide 10 to slide along the top of the support platform 1 through the outer spiral of the second drive screw 11, thereby adjusting the position of the second slide 10, and further achieving the purpose of adjusting the distance between the second slide 10 and the discharge barrel 4.
[0078] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.
[0079] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.
Claims
1. A fiber material forming device, characterized in that: include: A support platform (1), the top of which is arranged as a horizontal plane; A feed barrel (2) is fixedly connected to the support platform (1), and an outer wall of the feed barrel (2) is provided with a feed port (21) for placing fiber materials; A first pushing mechanism (3) is arranged at one end of the feed barrel (2), the first pushing mechanism (3) comprising a first pushing screw (31), the first pushing screw (31) being rotatably connected to the inner cavity of the feed barrel (2); A discharge barrel (4) is fixedly connected to the support platform (1), the axial direction of the discharge barrel (4) is perpendicular to the axial direction of the feed barrel (2), and the inner cavity of the discharge barrel (4) is connected to the inner cavity of the feed barrel (2), and one end of the discharge barrel (4) is also connected to a discharge plate (41), and the discharge plate (41) is provided with a plurality of discharge ports; A second pushing mechanism (5) is arranged at one end of the discharge barrel (4) away from the discharge plate (41), the second pushing mechanism (5) comprising a second pushing screw (51), and the second pushing screw (51) is rotatably connected to the inner cavity of the discharge barrel (4); Wherein, the first pushing mechanism (3) further comprises: A first reduction box (32), the output shaft of which is fixedly connected to the first pushing screw (31); A first driving member (33), the output shaft of which is fixedly connected to the input shaft of the first reduction box (32); The first driving member (33) is used to drive the first pushing screw (31) to rotate along the inner cavity of the feeding barrel (2); A first slide (7) connected to the top of the support platform (1), the top of which is used to connect the housing of the first reduction box (32) and the housing of the first driving member (33); A first driving screw (8) is rotatably connected to the support platform (1) via a bearing, the first driving screw (8) is threadedly connected to the first slide platform (7), and the length direction of the first driving screw (8) is parallel to the length direction of the feeding barrel (2); The second pushing mechanism (5) further comprises: A second reduction box (52), the output shaft of which is fixedly connected to the second pushing screw (51); A second driving member (53), the output shaft of which is fixedly connected to the input shaft of the second reduction box (52); The second driving member (53) is used to drive the second pushing screw (51) to rotate along the inner cavity of the discharge cylinder (4); A second slide (10) connected to the top of the support platform (1), the top of which is used to connect the housing of the second reduction box (52) and the housing of the second driving member (53); The second driving screw (11) is rotatably connected to the support platform (1) via a bearing, the second driving screw (11) is threadedly connected to the second slide (10), and the length direction of the second driving screw (11) is parallel to the length direction of the discharge barrel (4).
2. The fiber material forming device according to claim 1, characterized in that: Also includes: The cooling cylinder (6) is arranged outside the discharge cylinder (4), a gap for accommodating cooling water is arranged between the cooling cylinder (6) and the discharge cylinder (4), and the outer wall of the cooling cylinder (6) is connected with a water inlet pipe and a water outlet pipe.
3. The fiber material forming device according to claim 2, characterized in that: The outer wall of the cooling cylinder (6) is also connected to a temperature meter (61), and the temperature meter (61) is used to measure the temperature of the cooling water in the gap between the cooling cylinder (6) and the discharge cylinder (4).
4. The fiber material forming device according to claim 1, characterized in that: One end of the first driving screw (8) is fixedly connected to the output shaft of the first driving motor (9).
5. The fiber material forming device according to claim 1, characterized in that: One end of the second driving screw (11) is fixedly connected to the output shaft of the second driving motor (12).