Reinforcing device capable of automatically pasting PI film
By designing an automatic PI film reinforcement device, automatic PI film is applied using components such as unwinding rollers, rolling rollers, lamination devices, etc., solving the problem of time-consuming and labor-intensive manual operation and difficult quality, and improving work efficiency and product quality.
Patent Information
- Application Number
- CN202421019870.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing PI films or reinforcement are mostly manually operated, which makes it time-consuming and labor-intensive, and the quality of continuous operation is difficult to ensure.
An automatic PI film reinforcement device is designed, including unwinding rollers, winding rollers, guide rollers, lamination devices, heating components and control systems, and the function of automated PI film is realized through the cooperation of these components.
The function of automatic PI film is realized, the work efficiency is improved, the product quality is ensured, and the time and labor intensity of manual operation are reduced.
Smart Images
Figure CN222590697U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of PI film reinforcement, and more specifically, particularly relates to an automatic PI film reinforcement device. Background Art
[0002] Polyimide film is the best film insulation material in the world. It is made of pyromellitic anhydride and diaminodiphenyl ether in a strong polar solvent through polycondensation and casting into a film and then imidization. It is yellow and transparent, with a relative density of 1.39 to 1.45. Polyimide film has excellent high and low temperature resistance, electrical insulation, adhesion, radiation resistance, and dielectric resistance. It can be used for a long time in the temperature range of -269℃ to 280℃, and can reach a high temperature of 400℃ for a short time. The glass transition temperatures are 280℃, 385℃ and above 500℃ respectively. The tensile strength is 200MPa at 20℃ and greater than 100MPa at 200℃. It is particularly suitable for use as a flexible printed circuit board substrate and various high-temperature resistant motor and electrical insulation materials. It is widely used in space technology, F, H-class motors, electrical insulation, FPC (flexible printed circuit board), PTC electric heating film, TAB (pressure-sensitive tape substrate), aerospace, aviation, computers, electromagnetic wires, transformers, audio, mobile phones, computers, smelting, mining electronic components industry, automobiles, transportation, atomic energy industry and other electronic and electrical industries.
[0003] Based on the above, the inventors have found the following problems: current PI films or reinforcements are mostly produced manually, and a series of standardized operations are performed to ensure product quality. Manual operation first requires a large number of excellent employees, and standardized operations for a long time to ensure mass production of products. Manual operation is difficult to continue for a long time, and the quality of the products produced is difficult to guarantee.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an automatic PI film reinforcement device is provided to achieve a more practical purpose. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides an automatic PI film reinforcement device to solve the problem that the current manual operation method is time-consuming and labor-intensive, and the quality is difficult to guarantee during long-term continuous operation.
[0006] The purpose and effect of the automatic PI film reinforcement device of the utility model are achieved by the following specific technical means:
[0007] A PI film reinforcement device is provided automatically, comprising a base, a reeling roller is provided on one side of the base, a gantry frame 1 is provided on the top of the base, a heating component is provided at the bottom of the gantry frame 1, a gantry frame 2 is provided on one side of the gantry frame 1, a film laminating component is provided at the bottom of the gantry frame 2, a winding roller is provided on one side of the gantry frame 2, and a guide roller is provided at the bottom of the winding roller.
[0008] Furthermore, the heating component includes a slide groove opened on both sides of the gantry, a slide rod is provided inside the slide groove, a slider is mounted on the slide rod, a spring is provided on the top of the slider, and a heating plate is provided between the sliders.
[0009] Furthermore, one end of the spring is connected to the slider 1, and the other end of the spring is connected to the inner wall of the slide groove 1.
[0010] Furthermore, the film laminating assembly includes two slide grooves opened on both sides of the two gantry frames, two slide bars are arranged inside the two slide grooves, two slide blocks are mounted on the two slide bars, and a laminating device is arranged between the two slide blocks.
[0011] Furthermore, a cylinder is provided on the top of the second gantry, and an output end of the cylinder passes through the second gantry and is connected to the laminating device.
[0012] Furthermore, a motor is provided on one side of the winding roller, and an output end of the motor is connected to the winding roller via a coupling.
[0013] Furthermore, a controller is provided on one side of the gantry, and the controller, the cylinder and the motor are electrically connected.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The function of automatic PI film pasting is realized through the cooperation between the unwinding roller, the winding roller, the guide roller and the laminating device. The motor starts to drive the winding roller to roll up the PI film, so that the PI film is rolled up after passing through the gantry 1 and the gantry 2, and the cylinder is controlled to make the laminating device work, thereby improving the work efficiency.
[0016] 2. Through the cooperation between the slide groove 1, the slide rod 1 and the spring, the heating plate can be adjusted according to the thickness of the PI film to adapt to the PI film and achieve a better heating effect. The winding roller can be used to change the tension of the PI film and enhance the fit to facilitate the use of the subsequent lamination device. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of an automatic PI film reinforcement device of the utility model.
[0018] Figure 2It is a three-dimensional schematic diagram of an automatic PI film reinforcement device of the utility model.
[0019] Figure 3 It is a cross-sectional schematic diagram of an automatic PI film reinforcement device of the utility model.
[0020] Figure 4 It is an enlarged schematic diagram of point A of an automatic PI film reinforcement device of the utility model.
[0021] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0022] 1. Base; 2. Unwinding roller; 3. Gantry 1; 4. Gantry 2; 5. Rewinding roller; 6. Guide roller; 7. Slide 1; 8. Slide bar 1; 9. Slider 1; 10. Spring; 11. Heating plate; 12. Slide 2; 13. Slide bar 2; 14. Slider 2; 15. Laminating device; 16. Cylinder; 17. Motor; 18. Controller. DETAILED DESCRIPTION
[0023] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0024] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] Example:
[0027] As attached Figure 1 To Attachment Figure 4 As shown:
[0028] The utility model provides an automatic PI film reinforcement device, comprising a base 1, a unwinding roller 2 is provided on one side of the base 1, a gantry 3 is provided on the top of the base 1, a heating component is provided on the bottom of the gantry 3, a gantry 2 4 is provided on one side of the gantry 3, a film laminating component is provided on the bottom of the gantry 2 4, a winding roller 5 is provided on one side of the gantry 2 4, and a guide roller 6 is provided on the bottom of the winding roller 5, so as to facilitate the PI film to be wound to the position of the winding roller 5 after passing through the gantry 1 3 and the gantry 2 4.
[0029] The heating assembly includes a slide groove 7 opened on both sides of the gantry 3, a slide rod 8 is provided inside the slide groove 7, the slide rod 8 is provided with a slider 9, a spring 10 is provided on the top of the slider 9, and a heating plate 11 is provided between the sliders 9.
[0030] Among them, one end of the spring 10 is connected to the slider 9, and the other end of the spring 10 is connected to the inner wall of the slide groove 7. Through the cooperation between the slide groove 7, the slide rod 8 and the spring 10, the heating plate 11 can be adjusted according to the thickness of the PI film to adapt to the PI film to achieve a better heating effect, and cooperate with the winding roller 5 to change the tension of the PI film, etc. to enhance the fit.
[0031] Among them, the film laminating component includes a slide groove 12 opened on both sides of the gantry 4, a slide rod 13 is provided inside the slide groove 12, and the slide rod 13 is equipped with a slider 14. A laminating device 15 is provided between the sliders 14. Through the cooperation between the slide groove 12, the slide rod 13 and the slider 14, the laminating device 15 can be limited, so that the laminating device 15 can be accurately moved down for lamination, thereby enhancing the accuracy of PI film laminating, and a clamping device is provided at the bottom of the gantry 4, which can clamp the workpiece to be processed to avoid shaking of the workpiece during the film laminating process and affect the subsequent processing effect.
[0032] Among them, a cylinder 16 is provided on the top of the gantry 2 4 , and the output end of the cylinder 16 passes through the gantry 2 4 and is connected to the laminating device 15 .
[0033] Among them, a motor 17 is provided on one side of the winding roller 5, and the output end of the motor 17 is connected to the winding roller 5 through a coupling. Through the cooperation between the unwinding roller 2, the winding roller 5, the guide roller 6 and the laminating device 15, the function of automatically sticking the PI film is realized. When the motor 17 is started, it drives the winding roller 5 to roll up the PI film, so that the PI film is rolled up after passing through the gantry 1 3 and the gantry 2 4, and the cylinder 16 is controlled to make the laminating device 15 work, thereby improving the work efficiency.
[0034] Among them, a controller 18 is provided on one side of the gantry 3, and the controller 18, the cylinder 16 and the motor 17 are electrically connected, so that multiple devices can be directly controlled by the controller 18, thereby improving the convenience of using the device.
[0035] The specific usage and function of this embodiment are as follows:
[0036] First, check the integrity of the device, then install the device on a horizontal plane, then place the workpiece to be pasted with film on the bottom of the gantry 2 4, control the motor 17 through the controller 18, and electrically connect the controller 18, the cylinder 16 and the motor 17, so that multiple devices can be directly controlled by the controller 18, thereby improving the convenience of using the device, and then, with the cooperation of the unwinding roller 2, the winding roller 5, the guide roller 6 and the laminating device 15, the function of automatically pasting the PI film is realized, the motor 17 is started, and the winding roller 5 is driven to roll up the PI film, so that the PI film is rolled up after passing through the gantry 1 3 and the gantry 2 4, and the cooperation between the slide 7, the slide bar 8 and the spring 10 is realized so that the heating plate 11 can be adjusted according to the thickness of the PI film to adapt to the PI film, so as to achieve better heating. The thermal effect is matched with the winding roller 5 to change the tension of the PI film, etc., to enhance the fit, so as to facilitate the use of the subsequent laminating device 15, and then the cylinder 16 is controlled to make the laminating device 15 work, thereby improving the work efficiency. The design of the guide roller 6 is convenient for the PI film to be wound to the position of the winding roller 5 after passing through the gantry 1 3 and the gantry 2 4, and the cooperation between the slide groove 2 12, the slide bar 2 13 and the slider 2 14 can limit the laminating device 15, so that the laminating device 15 can be accurately moved down for lamination, thereby enhancing the accuracy of PI film lamination, and a clamping device is provided at the bottom of the gantry 2 4, which can clamp the workpiece to be processed to avoid the workpiece shaking during the lamination process and affect the subsequent processing effect. Finally, after the processing is completed, the processed workpiece can be taken out from the clamping device.
[0037] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.
Claims
1. An automatic PI film reinforcement device, comprising a base (1), characterized in that: A reeling roller (2) is provided on one side of the base (1), a gantry frame 1 (3) is provided on the top of the base (1), a heating component is provided at the bottom of the gantry frame 1 (3), a gantry frame 2 (4) is provided on one side of the gantry frame 1 (3), a film laminating component is provided at the bottom of the gantry frame 2 (4), a reeling roller (5) is provided on one side of the gantry frame 2 (4), and a guide roller (6) is provided at the bottom of the reeling roller (5).
2. The automatic PI film reinforcement device according to claim 1, characterized in that: The heating component comprises a slide groove (7) opened on both sides of a gantry (3), a slide rod (8) is arranged inside the slide groove (7), a slide bar (8) is mounted on the slide bar (8), a slide block (9) is arranged on the top of the slide block (9), and a heating plate (11) is arranged between the slide blocks (9).
3. The automatic PI film reinforcement device according to claim 2, characterized in that: One end of the spring (10) is connected to the slider (9), and the other end of the spring (10) is connected to the inner wall of the slide groove (7).
4. The automatic PI film reinforcement device according to claim 1, characterized in that: The film laminating assembly comprises two slide grooves (12) opened on both sides of the two gantry frames (4), two slide rods (13) are arranged inside the two slide grooves (12), two slide blocks (14) are mounted on the two slide bars (13), and a laminating device (15) is arranged between the two slide blocks (14).
5. The automatic PI film reinforcement device according to claim 4, characterized in that: A cylinder (16) is provided on the top of the second gantry (4), and an output end of the cylinder (16) passes through the second gantry (4) and is connected to the laminating device (15).
6. The automatic PI film reinforcement device according to claim 5, characterized in that: A motor (17) is provided on one side of the winding roller (5), and an output end of the motor (17) is connected to the winding roller (5) via a coupling.
7. The automatic PI film reinforcement device according to claim 6, characterized in that: A controller (18) is provided on one side of the gantry frame (3), and the controller (18), the cylinder (16) and the motor (17) are electrically connected.