Inductive control device of vulcanizing machine
By designing a sulphuric machine induction control device, the operation status of the sulphuric machine is automatically controlled by the cooperation of the support rod and the touch spring member, the problem of overheating adhesion and manual operation errors is solved, and the normal operation of the equipment and the effective utilization of raw materials are achieved.
Patent Information
- Application Number
- CN202420670240.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-03
AI Technical Summary
After the production and processing of existing vulcanization machines is completed, the tires are prone to adhere to the equipment due to overheating, resulting in equipment failure and waste of raw materials, and manual operation is prone to errors, resulting in tire misses.
Design a vulcanization machine induction control device, placing the tire through the support rod, and the support rod is pressed to drive the contact spring member to contact the contact induction member, and start or stop the operation of the vulcanization machine to ensure that the number of tires is clear and avoid leakage.
The operation status of the vulcanizer is automatically controlled, reducing the possibility of manual operation errors, ensuring the normal operation of the equipment, and avoiding tire misses and waste of raw materials.
Smart Images
Figure CN222590757U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vulcanizing machine induction control, in particular to a vulcanizing machine induction control device. Background Art
[0002] Tire vulcanization is the process of applying a certain temperature, pressure and time to the rubber material to process it into a finished tire with specific requirements. This process requires the use of tire vulcanization equipment to shape and heat the green tire at high temperature.
[0003] The tire vulcanizer uses an electric motor to drive the gear pump and the high-pressure gear pump. This method is more efficient than the traditional vulcanization method, which can shorten the vulcanization time and improve production efficiency. The vulcanizer has functions such as timed mold locking, automatic pressure replenishment, automatic temperature control, and automatic timing. These functions ensure the stability of the vulcanization process and the consistency of product quality.
[0004] After the vulcanizer is completed, the tires often stick to the inside of the vulcanizer due to overheating, causing the workers to leave the tires inside the vulcanizer due to work errors or carelessness, resulting in equipment failure and waste of raw materials. Therefore, advanced control devices are needed to achieve more intelligent operation and reduce the error rate of manual operation. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a vulcanizer sensing control device, in which the processed tire is placed on a support rod, and then the support rod is compressed to drive the touch spring part to contact the contact sensing part, and the contact sensing part synchronously starts the vulcanizer to run, and the support rod can simultaneously place the tire for cooling, and when there is no tire on the support rod, the spring rebound drives the touch spring part on the mounting plate to separate from the contact sensing part, thereby stopping the vulcanizer, and such reciprocating operation and the intuitive display of the support rod can enable the staff to clearly understand the number of tires to avoid missing tires, so as to solve the problems arising from the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vulcanizer induction control device, comprising a support frame installed on the front side of the vulcanizer, a support plate installed on the top of the support frame, a support seat installed on the top of the support plate, and induction components for controlling the vulcanizer are provided at the bottom of both ends of the support seat, and the induction components are arranged on the front side of the vulcanizer;
[0007] The sensing component includes a spring, the spring is arranged on one side of the top of the support plate, the top and bottom of the spring are both installed with lifting rings, the lifting ring at the top of the spring is installed at the bottom of the support seat, the bottom of the lifting ring at the bottom of the spring is installed with a mounting plate, a support rod is installed on the side of the mounting plate away from the support plate, a touch spring member is provided at the bottom of the support rod, and the touch spring member is installed on the side of the mounting plate close to the support rod;
[0008] A contact sensing component is provided at the bottom of the touch spring component, and a mounting bracket is sleeved outside the contact sensing component.
[0009] In a preferred embodiment, a slide rail is installed on the side of the support plate close to the mounting plate, the cross-section of the slide rail is set to an I-shape, a slider is installed on the side of the slide rail away from the support plate, and the end of the slider away from the slide rail is fixed to the mounting plate.
[0010] In a preferred embodiment, a mounting frame is provided at the bottom of the mounting bracket, the bottom end of the mounting bracket is fixed together with the top of the mounting frame, a fastening bolt is provided on the side of the mounting frame away from the support plate, the fastening bolt passes through the mounting frame and extends into the interior of the support plate, and the fastening bolt is threadedly connected to the support plate.
[0011] In a preferred embodiment, a through hole is penetrated through the inside of the support plate, and a threaded rod is provided inside the through hole, and the top and bottom ends of the threaded rod are movably connected to the top and bottom of the inner cavity of the through hole respectively through bearings, and the top of the threaded rod is externally threadedly connected to a connecting seat, and the front and rear ends of the connecting seat both pass through the through hole and extend to the outside of the through hole; connecting brackets are installed on both sides of the connecting seat, and the connecting brackets are sleeved on the outside of the support plate, and a pad is installed on the top of the end of the connecting bracket away from the connecting seat, and the pad is arranged at the bottom of the support rod.
[0012] In a preferred embodiment, an opening is formed inside the support plate, the opening is arranged at the bottom of the through hole, a knob is provided inside the opening, and the top end of the knob passes through the support plate and is fixed to the bottom of the threaded rod.
[0013] In a preferred embodiment, the cross-section of the connection seat and the cross-section of the through hole are both set to be rectangular, and the outer portion of the connection seat is in contact with the inner wall of the through hole.
[0014] Technical effects and advantages of the utility model:
[0015] 1. The processed tire is placed on the support rod, and then the support rod is pressed to drive the touch spring part to contact the contact sensing part, and the contact sensing part starts the vulcanizer to run synchronously. The support rod can also place the tire for cooling at the same time. When there is no tire on the support rod, the spring rebound drives the touch spring part on the mounting plate to separate from the contact sensing part, thereby stopping the vulcanizer. Such reciprocating operation and the intuitive display of the support rod can enable the staff to clearly understand the number of tires and avoid missing tires.
[0016] 2. The connection seat limited by the through hole is driven up and down by the rotation of the threaded rod, so that the distance between the connection bracket and the support rod can be adjusted. When the connection bracket moves up to drive the pad to contact the support rod, the connection bracket can support and fix the support rod to avoid collision, impact or accidental touch of the support rod, which may drive the touch spring part on the mounting plate to contact the contact sensing part, thereby ensuring the safety of the utility model during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 For the utility model Figure 1 Enlarged view of part A;
[0019] Figure 3 This is the front view of the mounting plate of the utility model;
[0020] Figure 4 It is a side sectional view of the support plate of the utility model;
[0021] Figure 5 This is a front view of the mounting bracket of the utility model.
[0022] The accompanying drawings are marked as follows: 1. support frame; 2. support plate; 3. support seat; 4. spring; 5. lifting ring; 6. mounting plate; 7. support rod; 8. touch spring member; 9. contact sensing member; 10. mounting bracket; 11. slide rail; 12. slider; 13. mounting frame; 14. fastening bolt; 15. through hole; 16. threaded rod; 17. connecting seat; 18. connecting bracket; 19. pad; 20. opening; 21. knob. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Refer to the instruction manual Figure 1-5 The utility model provides a vulcanizer induction control device, comprising a support frame 1 installed on the front side of the vulcanizer, a support plate 2 is installed on the top of the support frame 1, a support seat 3 is installed on the top of the support plate 2, and both ends of the support seat 3 are provided with induction components installed on the front side of the vulcanizer and used to control the vulcanizer at the bottom, and the induction components are arranged on the front side of the vulcanizer;
[0025] like Figure 1-3As shown, the sensing component includes a spring 4, which is arranged on one side of the top of the support plate 2, and the top and bottom of the spring 4 are both installed with hanging rings 5, the hanging ring 5 located at the top of the spring 4 is installed at the bottom of the support seat 3, and the bottom of the hanging ring 5 located at the bottom of the spring 4 is installed with a mounting plate 6, a support rod 7 is installed on the side of the mounting plate 6 away from the support plate 2, a touch spring member 8 is provided at the bottom of the support rod 7, and the touch spring member 8 is installed on the side of the mounting plate 6 close to the support rod 7; a contact sensing member 9 is provided at the bottom of the touch spring member 8, and a mounting bracket 10 is provided on the outside of the contact sensing member 9.
[0026] like Figure 2 and 3 As shown, a slide rail 11 is installed on the side of the support plate 2 close to the mounting plate 6, and the cross-section of the slide rail 11 is set to an I-shape. A slider 12 is installed on the side of the slide rail 11 away from the support plate 2, and the end of the slider 12 away from the slide rail 11 is fixed to the mounting plate 6. Through the cooperation of the slide rail 11 and the slider 12, the stability of the mounting plate 6 when driving the support rod 7 to move can be guaranteed, and the deviation of the support rod 7 during movement can be avoided.
[0027] like Figure 1 and 5 As shown, a mounting frame 13 is provided at the bottom of the mounting bracket 10, and the bottom end of the mounting bracket 10 is fixed together with the top of the mounting frame 13, and a fastening bolt 14 is provided on the side of the mounting frame 13 away from the support plate 2, and the fastening bolt 14 passes through the mounting frame 13 and extends to the inside of the support plate 2, and the fastening bolt 14 is threadedly connected to the support plate 2. The mounting frame 13 is installed on the support plate 2 by the fastening bolt 14, so that the stability of the mounting bracket 10 can be ensured, and it is also convenient for the staff to remove the fastening bolt 14 to remove the contact sensing member 9 on the mounting bracket 10.
[0028] like Figure 1 , 2As shown in FIG. 4 , a through hole 15 is formed inside the support plate 2, and a threaded rod 16 is formed inside the through hole 15. The top and bottom ends of the threaded rod 16 are movably connected to the top and bottom of the inner cavity of the through hole 15 respectively through bearings. A connecting seat 17 is threadedly connected to the top of the threaded rod 16. Both front and rear ends of the connecting seat 17 pass through the through hole 15 and extend to the outside of the through hole 15. Connecting brackets 18 are installed on both sides of the connecting seat 17. The connecting brackets 18 are sleeved on the outside of the support plate 2. A pad 19 is installed on the top of one end of the connecting bracket 18 away from the connecting seat 17. The pad 19 is arranged at the bottom of the support rod 7. The connecting seat 17 limited by the through hole 15 is driven up and down by the rotation of the threaded rod 16, so that the connecting bracket can be adjusted. 18 and the support rod 7, when the connecting bracket 18 moves up to drive the pad 19 to contact the support rod 7, the connecting bracket 18 can support and fix the support rod 7 to avoid collision, impact or accidental touch of the support rod 7 and drive the touch spring member 8 on the mounting plate 6 to contact the contact sensing member 9, thereby ensuring the safety of the utility model during operation. An opening 20 is opened through the inside of the support plate 2, and the opening 20 is arranged at the bottom of the through hole 15. A knob 21 is arranged inside the opening 20, and the top of the knob 21 passes through the support plate 2 and is fixed to the bottom of the threaded rod 16. Through the connection between the knob 21 and the threaded rod 16, it is convenient for the staff to operate the knob 21 to drive the threaded rod 16 to rotate, thereby improving the convenience of the staff to operate the threaded rod 16.
[0029] like Figure 4 As shown, the cross-section of the connecting seat 17 and the cross-section of the through hole 15 are both set to be rectangular, and the outside of the connecting seat 17 is in contact with the inner wall of the through hole 15. By setting the cross-section of the connecting seat 17 and the cross-section of the through hole 15 to be rectangular, the through hole 15 can limit the connecting seat 17 to ensure the stability of the connecting seat 17 when it moves up and down.
[0030] The staff takes out the tire processed by the vulcanizer, and then places the tire on the support rod 7. The support rod 7 is compressed and drives the touch spring member 8 on the mounting plate 6 to contact the contact sensing member 9, and the contact sensing member 9 starts the vulcanizer synchronously. The support rod 7 can also place the tire for cooling at the same time. When there is no tire on the support rod 7, the spring 4 rebounds and drives the support rod 7 on the mounting plate 6 to move upward, and separates the touch spring member 8 from the contact sensing member 9, thereby stopping the vulcanizer. Such reciprocating operation and the intuitive display of the support rod 7 enable the staff to clearly understand the number of tires and avoid missing any.
[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A vulcanizing machine induction control device, comprising a support frame (1) mounted on the front side of the vulcanizing machine, characterized in that: A support plate (2) is installed on the top of the support frame (1), a support seat (3) is installed on the top of the support plate (2), and sensing components for controlling the vulcanizer are provided at the bottom of both ends of the support seat (3), and the sensing components are arranged on the front side of the vulcanizer; The sensing component comprises a spring (4), the spring (4) is arranged on one side of the top end of the support plate (2), the top and bottom ends of the spring (4) are both installed with hanging rings (5), the hanging ring (5) located at the top end of the spring (4) is installed at the bottom of the support seat (3), the bottom of the hanging ring (5) located at the bottom end of the spring (4) is installed with a mounting plate (6), a support rod (7) is installed on the side of the mounting plate (6) away from the support plate (2), a touch spring component (8) is provided at the bottom of the support rod (7), and the touch spring component (8) is installed on the side of the mounting plate (6) close to the support rod (7); A contact sensing component (9) is provided at the bottom of the touch spring component (8), and a mounting bracket (10) is sleeved on the outside of the contact sensing component (9).
2. A vulcanizing machine induction control device according to claim 1, characterized in that: A slide rail (11) is installed on the side of the support plate (2) close to the mounting plate (6); the cross section of the slide rail (11) is set to be an I-shape; a slider (12) is installed on the side of the slide rail (11) away from the support plate (2); and the end of the slider (12) away from the slide rail (11) is fixed to the mounting plate (6).
3. A vulcanizing machine induction control device according to claim 1, characterized in that: A mounting frame (13) is provided at the bottom of the mounting bracket (10), the bottom end of the mounting bracket (10) is fixed to the top of the mounting frame (13), a fastening bolt (14) is provided on the side of the mounting frame (13) away from the support plate (2), the fastening bolt (14) passes through the mounting frame (13) and extends into the interior of the support plate (2), and the fastening bolt (14) is threadedly connected to the support plate (2).
4. A vulcanizing machine induction control device according to claim 1, characterized in that: A through hole (15) is formed inside the support plate (2), a threaded rod (16) is formed inside the through hole (15), the top and bottom ends of the threaded rod (16) are movably connected to the top and bottom of the inner cavity of the through hole (15) respectively through bearings, the top of the threaded rod (16) is externally threadedly connected to a connecting seat (17), and the front and rear ends of the connecting seat (17) both pass through the through hole (15) and extend to the outside of the through hole (15); Connecting brackets (18) are installed on both sides of the connecting seat (17), and the connecting brackets (18) are sleeved on the outside of the support plate (2). A pad (19) is installed on the top of one end of the connecting bracket (18) away from the connecting seat (17), and the pad (19) is arranged at the bottom of the support rod (7).
5. A vulcanizing machine induction control device according to claim 4, characterized in that: An opening (20) is provided inside the support plate (2), and the opening (20) is arranged at the bottom of the through hole (15). A knob (21) is provided inside the opening (20), and the top end of the knob (21) passes through the support plate (2) and is fixed to the bottom of the threaded rod (16).
6. A vulcanizing machine induction control device according to claim 4, characterized in that: The cross-sections of the connection seat (17) and the through hole (15) are both set to be rectangular, and the outside of the connection seat (17) is in contact with the inner wall of the through hole (15).