Automatic flat pressing die cutting machine for carton processing

By designing the workbench, cutting mechanism, material conveying mechanism, moving mechanism and storage mechanism of the automatic flat press die-cutting machine, the problems of low efficiency and difficult to guarantee the quality of the finished product are solved, automated production is achieved, and efficiency and quality are improved.

CN222590854UActive Publication Date: 2025-03-11QINGDAO FULENDE PACKAGING CO LTD
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Patent Information

Application Number
CN202421199378.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-11
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

Most traditional carton die-cutting machines use manual or semi-automatic operation, which is inefficient, difficult to ensure cutting accuracy and finished product quality, and poor product consistency caused by human factors, making it difficult to meet the high standard needs of modern carton processing.

Method used

An automatic flat press die cutting machine is designed, including a workbench, a cutting mechanism, a material conveying mechanism, a moving mechanism and a storage mechanism. Through the collaborative work of these mechanisms, the automatic transportation, cutting, moving and storage of raw materials is realized, manual operations are reduced, and production efficiency and processing quality are improved.

Benefits of technology

It realizes automated production, reduces the labor intensity of operators, improves production efficiency and processing quality, and ensures consistency of finished products and tidy storage environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic flat-pressing die-cutting machine for carton processing, which relates to the technical field of flat-pressing die-cutting machines and comprises a workbench, a top frame is fixedly mounted on the upper surface of the workbench, and a cutting mechanism for cutting paperboards is arranged on the bottom surface of the top frame. A conveying mechanism capable of storing and feeding unprocessed paperboard raw materials is arranged in the workbench, a moving mechanism used for driving the raw materials to move to a working area is further arranged in the workbench, and a storage mechanism for storing finished products is further arranged on the side surface of the workbench. The cutting mechanism is composed of a cutting assembly and a pressing assembly used for fixing a paperboard during cutting, the cutting assembly comprises a sliding plate, and the sliding plate can slide on the bottom face of the top frame. Therefore, not only is the labor intensity of operators greatly reduced, but also the production efficiency is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the field of flat-pressing die-cutting machines, in particular to an automatic flat-pressing die-cutting machine for carton processing. Background Art

[0002] Carton die-cutting machine is a machine used for die-cutting cardboard in carton forming process. It is generally divided into two types of die-cutting: flat-pressing and round-pressing. As the outer packaging is not only used for transportation, but also used to attract consumers' purchasing needs, the market share of die-cutting process has also increased accordingly. Whether it is a flat-pressing die-cutting machine or a round-pressing die-cutting machine, peripheral equipment such as pre-feeding machine, cardboard stacking and separation device, stacking machine and cardboard small bundle processing device are required to ensure the maximum production efficiency of the die-cutting process.

[0003] Traditional die-cutting machines are mostly operated manually or semi-automatically, which is not only inefficient, but also difficult to ensure cutting accuracy and finished product quality. At the same time, there are many human factors in the processing process, resulting in poor product consistency and difficulty in meeting the high standards of modern carton processing.

[0004] After massive search, it was found that the prior art announcement number is CN216635565U, which discloses an automatic flat die-cutting machine for carton processing. Through the cooperation between the push plate, the movable rod, the spring groove, the spring and the push groove, the problem that the current automatic flat die-cutting machine for carton processing sticks to the surface of the machine due to the large extrusion force after the die-cutting work is completed, making it difficult to remove the cardboard;

[0005] Therefore, based on the above search and in combination with the prior art, the above equipment still has some problems during use. When in use, the processed cardboard needs to be taken out and stored manually, but because the cutting edge is located near the cardboard, certain safety hazards are easily generated during manual removal, and manual removal is prone to waste manpower and processing time, resulting in low processing efficiency. Utility Model Content

[0006] The purpose of the utility model is to provide an automatic flat die-cutting machine for carton processing to solve the problems raised in the above background technology.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] An automatic flat die-cutting machine for carton processing comprises a workbench, a top frame is fixedly mounted on the upper surface of the workbench, a cutting mechanism for cutting cardboard is arranged on the bottom surface of the top frame, a feeding mechanism for storing and feeding unprocessed cardboard raw materials is arranged inside the workbench, a moving mechanism for driving the raw materials to move to a working area is also arranged inside the workbench, and a storage mechanism for storing finished products is also arranged on the side surface of the workbench.

[0009] Furthermore, the cutting mechanism is composed of a splitting component and a pressing component for fixing the cardboard during cutting, the splitting component includes: a sliding plate, which can slide on the bottom surface of the top frame, and the bottom surface of the sliding plate is provided with a liftable connecting frame, and the bottom surface of the connecting frame is fixedly installed with a cutting blade for cutting the cardboard, and the pressing component includes: two pressing blocks, the two pressing blocks are located on both sides of the connecting frame, and a buffer rod is provided between the pressing block and the connecting frame.

[0010] Furthermore, the feeding mechanism includes: a feeding port, which is fixedly installed on a side surface of the workbench, and a storage table for storing raw materials connected to the feeding port is opened inside the workbench, and a movable pushing bar for pushing the raw materials out is provided on one side of the storage table, and an electric push rod for driving the pushing bar is provided on one side of the pushing bar.

[0011] Furthermore, the moving mechanism is composed of a lifting component and a rotating component. The lifting component includes: a hydraulic rod, a cutting table is fixedly installed on the upper surface of the hydraulic rod, and two protective plates are fixedly installed on the inner upper surface of the workbench to prevent the raw materials from falling during the lifting process.

[0012] Furthermore, the rotating assembly includes: a rotating disk, which is embedded in the upper surface of the cutting table and can rotate, and a secondary engaging disk is fixedly installed on the bottom surface of the rotating disk. A main engaging disk that cooperates with the secondary engaging disk is also provided inside the cutting table, and a rotatable driving turntable that cooperates with the main engaging disk is also provided inside the workbench.

[0013] Furthermore, the storage mechanism includes: a storage box, a leak plate is fixedly installed inside the storage box, a pull-out collection box is also arranged inside the storage box, the collection box is located below the leak plate, a connecting spring is fixedly installed on one side surface of the storage box for utilizing the impact force generated by the falling of the finished product to drive the storage box to swing up and down, the storage mechanism also includes a telescopic motor, a push plate is fixedly installed on the output end of the telescopic motor for pushing the finished product into the interior of the storage box.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. In this scheme, by providing a feeding mechanism and a moving mechanism, the equipment can automatically complete the processes of conveying, cutting, moving and storing the cardboard raw materials after the raw materials are loaded, which reduces the labor intensity of the operators and significantly improves the production efficiency. The rotating components in the moving mechanism cooperate with the driving motor, the main meshing disc and the auxiliary meshing disc, so that the cardboard can be evenly stressed during the cutting process and cut in different directions, further improving the processing quality;

[0016] 2. In this scheme, by providing a storage mechanism, the cooperation of components such as the leak plate, the collection box and the connecting spring can be used to clean the surface of the finished product and store the debris when the finished product is stored, thereby achieving uniform distribution of the finished product and effective collection of the debris, ensuring the quality of the finished product and the cleanliness of the storage environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the storage box structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the cutting table structure of the utility model.

[0021] In the figure: 1. workbench; 2. top frame; 3. bottom plate; 4. cutting blade; 5. clamping block; 6. slideway; 7. cutting table; 8. peephole; 9. control panel; 10. storage box; 11. leak plate; 12. collection box; 13. sliding plate; 14. connecting frame; 15. push plate; 16. telescopic motor; 17. electric push rod; 18. push bar; 19. material storage table; 20. protective plate; 21. hydraulic rod; 22. driving motor; 23. fixing block; 24. connecting spring; 25. mounting plate; 26. main meshing disk; 27. auxiliary meshing disk; 28. rotating disk; 29. ​​feeding port. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1: Please refer to Figures 1 to 4, an automatic flat die-cutting machine for carton processing, comprising a workbench 1, a bottom plate 3 for support is fixedly installed on the bottom surface of the workbench 1, a top frame 2 is fixedly installed on the upper surface of the workbench 1, a cutting mechanism for cutting cardboard is arranged on the bottom surface of the top frame 2, a feeding mechanism for storing and feeding unprocessed cardboard raw materials is arranged inside the workbench 1, a moving mechanism for driving the raw materials to move to the working area is also arranged inside the workbench 1, a storage mechanism for storing finished products is also arranged on one side surface of the workbench 1, and a control panel 9 for controlling various mechanisms is also fixedly installed on one side surface of the workbench 1;

[0024] The cutting mechanism is composed of a splitting component and a pressing component for fixing the cardboard during cutting. The splitting component includes: a sliding plate 13, the sliding plate 13 is located in a slide groove opened on the bottom surface of the top frame 2, a threaded rod is meshed at the center of the sliding plate 13, one side of the threaded rod is arranged on the output shaft of the brake motor, an electric telescopic rod is arranged on the bottom surface of the sliding plate 13, a connecting frame 14 is fixedly installed on the bottom surface of the electric telescopic rod, a cutting blade 4 for cutting the cardboard is fixedly installed on the bottom surface of the connecting frame 14, and the pressing component includes: two pressing blocks 5, the two pressing blocks 5 are located on both sides of the connecting frame 14, a buffer rod is arranged between the pressing block 5 and the connecting frame 14, and a buffer spring is arranged inside the buffer rod;

[0025] The feeding mechanism includes: a feeding port 29, which is fixedly mounted on a side surface of the workbench 1, a storage platform 19 for storing raw materials connected to the feeding port 29 is provided inside the workbench 1, a movable push bar 18 for pushing the raw materials out is provided on one side of the storage platform 19, one side of the push bar 18 is fixedly mounted on the output shaft of the electric push rod 17, a baffle is fixedly mounted on one side of the storage platform 19, and a discharge port is provided on the bottom side of the baffle;

[0026] The moving mechanism is composed of a lifting assembly and a rotating assembly. The lifting assembly includes: a hydraulic rod 21, a cutting table 7 is fixedly installed on the upper surface of the hydraulic rod 21, two protective plates 20 are fixedly installed on the inner upper surface of the workbench 1 to prevent the raw materials from falling during the lifting process, and a peephole 8 for observing the lifting assembly is also fixedly installed on one side surface of the workbench 1;

[0027] The rotating assembly includes: a rotating disk 28, which is embedded in the upper surface of the cutting table 7 and can rotate, and a secondary meshing disk 27 is fixedly installed on the bottom surface of the rotating disk 28. A main meshing disk 26 that cooperates with the secondary meshing disk 27 is also provided inside the cutting table 7. The rotating assembly also includes a driving motor 22, which is located in a mounting groove provided inside the workbench 1, and a driving rotating disk that can rotate and mesh with the main meshing disk 26 is provided on the output shaft of the driving motor 22;

[0028] The storage mechanism includes: a storage box 10, a leak plate 11 is fixedly installed inside the storage box 10, a pull-out collection box 12 is also arranged inside the storage box 10, and the collection box 12 is located below the leak plate 11; a fixed block 23 is fixedly installed on one side surface of the storage box 10, and a connecting spring 24 is fixedly installed on the bottom surface of the fixed block 23 for utilizing the impact force generated by the falling of the finished product to drive the storage box 10 to swing up and down; the bottom surface of the connecting spring 24 is fixedly connected to the upper surface of the mounting plate 25; a mounting opening matching with the fixed block 23 is provided on the side surface of the workbench 1, and the bottom surface of the mounting plate 25 is fixedly connected to the inner bottom surface of the mounting opening; the storage mechanism also includes a telescopic motor 16, and a push plate 15 for pushing out the finished product is fixedly installed on the output end of the telescopic motor 16; a slideway 6 matching with the push plate 15 is also arranged on the upper surface of the workbench 1.

[0029] In the utility model, the operator starts the equipment through the control panel 9, and puts the cardboard raw material to be processed into the storage table 19 from the feeding port 29. The electric push rod 17 is started to push the push bar 18 to push the raw material out of the discharge port of the storage table 19, so that it falls on the rotating disk 28 on the cutting table 7;

[0030] Then, the hydraulic rod 21 is started, pushing the cutting table 7 together with the raw materials thereon to rise. After reaching the appropriate position, the electric telescopic rod is extended, driving the connecting frame 14 and the cutting blade 4 at the bottom to descend, and the cardboard is started to be cut. During the cutting process, the two pressing blocks 5, under the action of the buffer rod and the buffer spring, stably press the cardboard to ensure the smooth progress of the cutting process;

[0031] During the cutting process, the staff can start the driving motor 22 to drive the main meshing disc 26 to rotate through the driving turntable, and then drive the auxiliary meshing disc 27 and the rotating disc 28 to rotate, so that the paperboard rotates with the rotating disc 28, so that the cutting blade 4 can cut in different directions;

[0032] After the cutting is completed, the telescopic motor 16 is driven to start, so that the push plate 15 pushes the finished product along the slide 6 into the leak plate 11 in the storage box 10. When the finished product falls into the storage box 10, the impact force generated by it will drive the storage box 10 to shake up and down under the action of the connecting spring 24, which helps to evenly distribute the finished product on the leak plate 11 to prevent accumulation, and can also shake off the debris generated on the surface of the finished product after cutting, and fall into the collection box 12 through the leak plate 11 for storage;

[0033] During the entire processing, the operator can observe the situation on the cutting table 7 through the peephole 8 to ensure the smooth progress of the processing. At the same time, the control panel 9 can display the operating status of the equipment in real time, which is convenient for the operator to monitor and adjust the equipment.

[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic flat die-cutting machine for carton processing, comprising a workbench (1), characterized in that: A top frame (2) is fixedly mounted on the upper surface of the workbench (1); a cutting mechanism for cutting cardboard is arranged on the bottom surface of the top frame (2); a feeding mechanism for storing and feeding unprocessed cardboard raw materials is arranged inside the workbench (1); a moving mechanism for driving the raw materials to move to a working area is also arranged inside the workbench (1); and a storage mechanism for storing finished products is also arranged on the side surface of the workbench (1).

2. The automatic flat die-cutting machine for carton processing according to claim 1, characterized in that: The cutting mechanism is composed of a splitting component and a pressing component for fixing the cardboard during cutting. The splitting component comprises: a sliding plate (13), the sliding plate (13) can slide on the bottom surface of the top frame (2), the bottom surface of the sliding plate (13) is provided with a lifting connecting frame (14), the bottom surface of the connecting frame (14) is fixedly installed with a cutting blade (4) for cutting the cardboard, and the pressing component comprises: two pressing blocks (5), the two pressing blocks (5) are located on both sides of the connecting frame (14), and a buffer rod is provided between the pressing block (5) and the connecting frame (14).

3. The automatic flat die-cutting machine for carton processing according to claim 1, characterized in that: The feeding mechanism comprises: a feeding port (29), the feeding port (29) being fixedly mounted on a side surface of a workbench (1), the workbench (1) being provided with a storage platform (19) for storing raw materials and being connected to the feeding port (29), one side of the storage platform (19) being provided with a movable push bar (18) for pushing the raw materials out, and one side of the push bar (18) being provided with an electric push rod (17) for driving the push bar (18).

4. The automatic flat die-cutting machine for carton processing according to claim 1, characterized in that: The moving mechanism is composed of a lifting component and a rotating component. The lifting component includes a hydraulic rod (21), a cutting table (7) is fixedly mounted on the upper surface of the hydraulic rod (21), and two protective plates (20) are fixedly mounted on the inner upper surface of the workbench (1) to prevent the raw materials from falling during the lifting process.

5. The automatic flat die-cutting machine for carton processing according to claim 4, characterized in that: The rotating assembly comprises: a rotating disk (28), the rotating disk (28) is embedded in the upper surface of the cutting table (7) and can rotate, a secondary meshing disk (27) is fixedly installed on the bottom surface of the rotating disk (28), a main meshing disk (26) cooperating with the secondary meshing disk (27) is also arranged inside the cutting table (7), and a rotatable driving turntable cooperating with the main meshing disk (26) is also arranged inside the workbench (1).

6. The automatic flat die-cutting machine for carton processing according to claim 1, characterized in that: The storage mechanism comprises: a storage box (10), a leak plate (11) is fixedly installed inside the storage box (10), a drawable collection box (12) is also arranged inside the storage box (10), and the collection box (12) is located below the leak plate (11); a connecting spring (24) is fixedly installed on one side surface of the storage box (10) for utilizing the impact force generated by the falling of the finished product to drive the storage box (10) to shake up and down; the storage mechanism also comprises a telescopic motor (16), and a push plate (15) is fixedly installed on the output end of the telescopic motor (16) for pushing the finished product into the storage box (10).