Vermiculite insulating brick packaging device

By designing a film material monitoring device that uses connecting rods and press rollers, the problem that existing packaging machines are difficult to monitor film material residual amount is solved, and accurate monitoring and reminding of film material residual amount is achieved, and packaging efficiency is improved.

CN222591850UActive Publication Date: 2025-03-11JIYUAN LIAN YUAN FURNACE IND CO LTD
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Patent Information

Application Number
CN202420772358.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-03-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

It is difficult for existing wrappers to accurately monitor the film residue, resulting in insufficient film and affecting packaging efficiency.

Method used

A vermiculite insulation brick packaging device is designed, and the pressure roller is connected to the pressing rollers. The pressing rollers are pressed on the film material. As the diameter of the film material is used decreases, the vertical shaft rotates. The angle monitor monitors the rotation angle of the vertical shaft and reminds the film material to be replaced through a buzzer alarm.

Benefits of technology

Accurate monitoring and reminding of film residues is achieved, and the packaging efficiency is reduced due to insufficient film materials.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222591850U_ABST
    Figure CN222591850U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of packaging equipment, in particular to a vermiculite insulating brick packaging device which comprises a machine frame, a rotating disc arranged on the machine frame, a lifting frame arranged on the machine frame on the side face of the rotating disc, a film wrapping mechanism arranged on the lifting frame, a material placing frame arranged on the lifting frame on the side face of the film wrapping mechanism, and a vertical shaft rotationally arranged on the lifting frame. An angle monitor connected with the vertical shaft is arranged on the lifting frame and connected with a buzzer alarm, a connecting rod is arranged on the side face of the vertical shaft, a pressing roller is vertically and rotationally arranged at the end of the connecting rod, and an extension spring connected with the connecting rod is arranged on the lifting frame. The film adding device has the function of reminding people to add film materials.
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Description

Technical Field

[0001] The utility model relates to the field of packaging equipment, in particular to a vermiculite insulation brick packaging device. Background Art

[0002] Vermiculite insulation brick is a kind of insulation material. Vermiculite insulation brick is an insulation product with regular shape made of expanded vermiculite as raw material and adhesive. After the production of vermiculite insulation brick is completed, it needs to be stacked. After stacking is completed, the finished vermiculite insulation brick needs to be coated by a coating machine. The consumables used for coating are rolled film materials. The existing coating machines mainly rely on the naked eye to check the remaining film materials. Once the personnel are negligent, they are likely to ignore the remaining film materials, resulting in insufficient film materials affecting packaging. Therefore, it is particularly necessary to develop a vermiculite insulation brick packaging device that can monitor the remaining film materials. Summary of the invention

[0003] The utility model aims to provide a vermiculite insulation brick packaging device, which has the function of monitoring the residual film material.

[0004] The technical solutions adopted are as follows:

[0005] A vermiculite insulation brick packaging device comprises a frame, a turntable is arranged on the frame, a lifting frame is arranged on the frame on the side of the turntable, a film coating mechanism is arranged on the lifting frame, a material placing frame is arranged on the lifting frame on the side of the film coating mechanism, a vertical axis is rotatably arranged on the lifting frame, an angle monitor connected to the vertical axis is arranged on the lifting frame, a buzzer alarm is connected to the angle monitor, a connecting rod is arranged on the side of the vertical axis, a pressure roller is rotatably arranged at the end of the connecting rod, and a tension spring connected to the connecting rod is arranged on the lifting frame.

[0006] Preferably, the material rack includes a base plate, a limiting shaft is vertically arranged on the upper end of the base plate, a connecting shaft is vertically arranged on the upper end of the lifting frame, a crossbeam is vertically slidably arranged on the connecting shaft, a limiting hole is opened on the side of the crossbeam, a telescopic mechanism corresponding to the limiting hole is horizontally arranged on the lifting frame, a limiting ring is arranged on the end of the crossbeam, the lower end of the limiting ring is connected to a compression spring, and the lower end of the compression spring is connected to a pressure ring.

[0007] Preferably, the telescopic mechanism is an electric telescopic rod.

[0008] Preferably, a rotating ring is coaxially rotatably provided on the lower end surface of the pressure ring, and a rotating bearing is provided between the rotating ring and the pressure ring.

[0009] Preferably, the end of the electric telescopic rod is provided with a rounded corner.

[0010] Preferably, a support ring is rotatably provided above the bottom plate, a mounting tube is provided at the lower end of the support ring, and a rotating bearing is provided between the mounting tube and the bottom plate.

[0011] Compared with the prior art, the beneficial effects are:

[0012] 1. The utility model utilizes a connecting rod to connect the pressure roller, and utilizes the pressure roller to press on the film material. As the diameter of the rolled film material becomes smaller and smaller during use, the vertical axis rotates, and the angle monitor monitors the angle of rotation of the vertical axis, thereby reflecting the remaining film material. When there is not much remaining film material, the buzzer alarm is used to remind personnel to replace the film material.

[0013] 2. In the utility model, the film material is clamped by the rotating ring and the supporting ring, so that the film material is easy to rotate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a three-dimensional structural schematic diagram of a vermiculite insulation brick packaging device of the utility model.

[0015] Figure 2 yes Figure 1 The structural diagram at A in the middle,

[0016] Figure 3 This is a front view structural diagram of a vermiculite insulation brick packaging device of the utility model.

[0017] In the figure: 1. frame, 2. turntable, 3. lifting frame, 4. film wrapping mechanism, 5. bottom plate, 6. limit shaft, 7. support ring, 8. connecting shaft, 9. crossbeam, 10. telescopic mechanism, 11. limit ring, 12. compression spring, 13. pressure ring, 14. rotating ring, 15. vertical axis, 16. angle monitor, 17. buzzer alarm, 18. connecting rod, 19. pressure roller, 20. tension spring. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with specific embodiments. Figures 1 to 3 As shown:

[0019] Embodiment 1: A vermiculite insulation brick packaging device comprises a frame 1, a turntable 2 is arranged on the frame 1, a lifting frame 3 is arranged on the frame 1 on the side of the turntable 2, the lifting frame 3 is arranged on the side of the turntable 2, a film coating mechanism 4 is arranged on the lifting frame 3, and the film coating mechanism 4 is a prior art and will not be described in detail here; a material rack is arranged on the lifting frame 3 on the side of the film coating mechanism 4, and the material rack is used to place the film material for packaging the vermiculite insulation brick,

[0020] A vertical shaft 15 is rotatably provided on the lifting frame 3, an angle monitor 16 connected to the vertical shaft 15 is provided on the lifting frame 3, and a buzzer alarm 17 is connected to the angle monitor 16. A connecting rod 18 is provided on the side of the vertical shaft 15, and a pressure roller 19 is vertically rotatably provided at the end of the connecting rod 18. The pressure roller 19 is parallel to the vertical shaft 15. A tension spring 20 connected to the connecting rod 18 is provided on the lifting frame 3. Under the action of the tension spring 20, the pressure roller 19 presses on the side of the rolled film material.

[0021] As the diameter of the rolled film material becomes smaller and smaller during use, the vertical shaft 15 rotates, and the angle monitor 16 monitors the rotation angle of the vertical shaft 15, thereby reflecting the remaining film material. When the remaining film material is not much, the buzzer alarm 17 reminds the personnel to replace the film material.

[0022] Embodiment 2: A vermiculite insulation brick packaging device comprises a frame 1, a turntable 2 is arranged on the frame 1, a lifting frame 3 is arranged on the frame 1 on the side of the turntable 2, the lifting frame 3 is arranged on the side of the turntable 2, a film coating mechanism 4 is arranged on the lifting frame 3, and the film coating mechanism 4 is a prior art and will not be described in detail here; a material rack is arranged on the lifting frame 3 on the side of the film coating mechanism 4, and the material rack is used to place the film material for packaging the vermiculite insulation brick.

[0023] The material rack includes a bottom plate 5, a limit shaft 6 is vertically arranged on the upper end of the bottom plate 5, the rolled film material is sleeved on the limit shaft 6, a support ring 7 is rotatably arranged above the bottom plate 5, a mounting cylinder is arranged at the lower end of the support ring 7, a rotating bearing is arranged between the mounting cylinder and the bottom plate 5, a connecting shaft 8 is vertically arranged on the upper end of the lifting frame 3, a crossbeam 9 is vertically slidably arranged on the connecting shaft 8, a limit hole is arranged on the side of the crossbeam 9, a telescopic mechanism 10 corresponding to the limit hole is horizontally arranged on the lifting frame 3, the telescopic mechanism 10 is extended and inserted into the limit hole to limit the crossbeam 9, the telescopic mechanism 10 is an electric telescopic rod, and the end of the electric telescopic rod is provided with a rounded corner, which is convenient for inserting into the limit hole.

[0024] A limit ring 11 is provided at the end of the cross beam 9. When the telescopic mechanism 10 is inserted into the limit hole, the limit ring 11 is sleeved on the limit shaft 6. The lower end of the limit ring 11 is connected to a compression spring 12. The lower end of the compression spring 12 is connected to a pressure ring 13. The lower end surface of the pressure ring 13 is coaxially rotated with a rotating ring 14. A rotating bearing is provided between the rotating ring 14 and the pressure ring 13. The rotating ring 14 and the support ring 7 clamp the film material to facilitate the rotation of the film material.

[0025] A vertical axis 15 is rotatably provided on the lifting frame 3, an angle monitor 16 connected to the vertical axis 15 is provided on the lifting frame 3, the angle monitor 16 is connected to a buzzer alarm 17, a connecting rod 18 is provided on the side of the vertical axis 15, a pressure roller 19 is vertically rotatably provided at the end of the connecting rod 18, the pressure roller 19 is parallel to the vertical axis 15, a tension spring 20 connected to the connecting rod 18 is provided on the lifting frame 3, and under the action of the tension spring 20, the pressure roller 19 is pressed on the side of the rolled film material.

[0026] The specific working process is as follows: before coating, the telescopic mechanism 10 is controlled to shorten and disengage from the crossbeam 9, then the crossbeam 9 is too high to make the rotating ring 14 disengage from the limiting shaft 6, and the rolled film material is sleeved on the limiting shaft 6, and then the crossbeam 9 is controlled to rotate so that only the limiting ring 11 is coaxial with the limiting shaft 6, and the crossbeam 9 is moved down until the telescopic mechanism 10 corresponds to the limiting hole, and the telescopic mechanism 10 is extended and inserted into the limiting hole, and then the pressing roller 19 is pressed on the side of the film material to form the finished vermiculite insulation brick. The stack is placed on the turntable 2, and the film material is connected to the finished stack of vermiculite insulation bricks after passing through the coating mechanism 4. The coating mechanism 4 is started, and the turntable 2 is controlled to rotate and the lifting frame 3 is controlled to lift and lower to coat the finished stack of vermiculite insulation bricks. During the coating process, the diameter of the rolled film material becomes smaller and smaller as it is used, and the vertical axis 15 rotates. The angle monitor 16 monitors the rotation angle of the vertical axis 15, thereby reflecting the remaining film material. When there is not much remaining film material, the buzzer alarm 17 is used to remind personnel to replace the film material.

[0027] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A vermiculite insulation brick packaging device, characterized in that: It includes a frame, a turntable is arranged on the frame, a lifting frame is arranged on the frame on the side of the turntable, a film wrapping mechanism is arranged on the lifting frame, a material placing rack is arranged on the lifting frame on the side of the film wrapping mechanism, a vertical axis is rotatably arranged on the lifting frame, an angle monitor connected to the vertical axis is arranged on the lifting frame, a buzzer alarm is connected to the angle monitor, a connecting rod is arranged on the side of the vertical axis, a pressure roller is arranged on the end of the connecting rod for vertical rotation, and a tension spring connected to the connecting rod is arranged on the lifting frame.

2. A vermiculite insulation brick packaging device as claimed in claim 1, characterized in that: The material rack includes a base plate, a limiting shaft is vertically arranged on the upper end of the base plate, a connecting shaft is vertically arranged on the upper end of the lifting frame, a crossbeam is vertically slidably arranged on the connecting shaft, a limiting hole is arranged on the side of the crossbeam, a telescopic mechanism corresponding to the limiting hole is horizontally arranged on the lifting frame, a limiting ring is arranged at the end of the crossbeam, a compression spring is connected to the lower end of the limiting ring, and a pressure ring is connected to the lower end of the compression spring.

3. A vermiculite insulation brick packaging device as claimed in claim 2, characterized in that: The telescopic mechanism is an electric telescopic rod.

4. A vermiculite insulation brick packaging device as claimed in claim 2, characterized in that: A rotating ring is coaxially rotatably arranged on the lower end surface of the pressure ring, and a rotating bearing is arranged between the rotating ring and the pressure ring.

5. A vermiculite insulation brick packaging device as claimed in claim 3, characterized in that: The end of the electric telescopic rod is provided with a rounded corner.

6. A vermiculite insulation brick packaging device as claimed in claim 2, characterized in that: A support ring is rotatably arranged above the bottom plate, a mounting cylinder is arranged at the lower end of the support ring, and a rotating bearing is arranged between the mounting cylinder and the bottom plate.