Precise blanking distribution line of liquid filling line

By designing the precise diversion line of the liquid filling line and using the cache table to cache bottles, the problems of frequent start and stopping of existing filling lines and large number of operators have been solved, and efficiency has been improved.

CN222591864UActive Publication Date: 2025-03-11XINCHEN BIOLOGY (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202421424372.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-03-11
Estimated Expiration
2034-06-20

AI Technical Summary

Technical Problem

The existing filling lines need to start and stop frequently during the discharge and divert transportation process, and a large number of operators are required to handle the storage and handling of bottles, resulting in inefficiency.

Method used

A liquid filling line is designed to cut precise diversion line, including a standing frame, a horizontal conveying line, a first horizontal guide rail, a second horizontal guide rail and a buffer table. Through the design of the cache table, the bottle can be cached at the output of the horizontal conveyor line, reducing the number of operators and shortening the length of the horizontal conveyor line.

Benefits of technology

It effectively reduces the number of operators, shortens the length of horizontal conveying lines, and improves the efficiency of bottle storage and handling.

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Abstract

The utility model discloses an accurate blanking diversion line of a liquid filling line. Comprising a standing rack, a temporary storage table, a horizontal conveying line, a first horizontal guide rail and a second horizontal guide rail, wherein the horizontal conveying line is assembled on the standing rack and is used for horizontally conveying bottles which are filled by a liquid filling line and are provided with screwed caps, and the first horizontal guide rail and the second horizontal guide rail are arranged in the transverse width direction of the horizontal conveying line in a spaced mode. The first horizontal guide rail is located over the first side of the horizontal conveying line and extends in the horizontal direction, and the second horizontal guide rail is located over the opposite second side of the horizontal conveying line and extends in the horizontal direction. The temporary storage table comprises a table body in horizontal straight line butt joint with the output end of the horizontal conveying line, a first side wall in butt joint with the first horizontal guide rail and a second side wall in butt joint with the second horizontal guide rail. The ends, away from the horizontal conveying line, of the second side wall, the first side wall and the table body are arranged in a suspended mode. According to the precise blanking distribution line, on one hand, the operation quantity of operators can be reduced, and on the other hand, the length of the horizontal conveying line can be shortened.
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Description

Technical Field

[0001] The utility model relates to equipment used in the production of functional foods, in particular to a precise material discharging and diverting line for a liquid filling line for collagen, whitening drinks or other beverages. Background Art

[0002] With the continuous development of economy and the continuous improvement of people's living standards, various functional foods have emerged to meet people's various needs.

[0003] Among them, in the production process of collagen, whitening drinks or other beverages, the use of filling lines is indispensable. Through the work of the filling lines, the liquid is filled into the bottles, the bottles filled with liquid are capped, and the bottles with caps are unloaded and transported.

[0004] However, in the existing belt conveyor line of the filling line that is responsible for unloading and diverting the bottles with screwed caps, the bottles transported to the discharge end of the belt conveyor line need to wait for the operator to store them in batches in storage containers for subsequent processing, so the belt conveyor line needs to be started and stopped frequently; in addition, after the bottles at the discharge end of the belt conveyor line are stored in batches in the storage container, the storage container needs to be transferred to other places (such as but not limited to a transport cart, etc.). In order to reduce the waiting time of the belt conveyor line, additional operators need to be assigned to be responsible for transferring the storage containers with bottles stored in batches to other places, so a large number of operators are required.

[0005] Therefore, there is an urgent need for a precise material diversion line for a liquid filling line to overcome one or more of the above-mentioned defects. Utility Model Content

[0006] The utility model aims to provide a precise material discharging and diverting line for a liquid filling line, which can reduce the number of operators on the one hand, shorten the length of the horizontal conveying line on the other hand, and facilitate the operation of transferring bottles to storage containers.

[0007] To achieve the above object, the precise material discharging and flow dividing line of the liquid filling line of the present utility model includes a standing frame, a horizontal conveyor line, a first horizontal guide rail, a second horizontal guide rail and a buffer table. The horizontal conveyor line is assembled on the standing frame and is used for horizontally conveying the bottles that have been filled with liquid and capped in the liquid filling line. The first horizontal guide rail and the second horizontal guide rail are arranged separately in the transverse width direction of the horizontal conveyor line. The first horizontal guide rail is located directly above the first side of the horizontal conveyor line and extends horizontally. The second horizontal guide rail is located directly above the opposite second side of the horizontal conveyor line and extends horizontally. The buffer table includes a table body that is horizontally and linearly docked with the output end of the horizontal conveyor line, a first side wall that is docked with the first horizontal guide rail, and a second side wall that is docked with the second horizontal guide rail. One ends of the second side wall, the first side wall and the table body away from the horizontal conveyor line are arranged in a suspended manner.

[0008] Compared with the prior art, since the buffer table includes a table body that is horizontally and linearly docked with the output end of the horizontal conveyor line, a first side wall that is docked with the first horizontal guide rail, and a second side wall that is docked with the second horizontal guide rail, the bottles conveyed by the horizontal conveyor line and jointly guided by the first horizontal guide rail and the second horizontal guide rail can be reliably buffered to a certain extent at the buffer table. The operator transfers the bottles on the buffer table into a storage container for batch storage, leaving a storage position on the buffer table empty. At the same time, when the operator transfers the storage container to other places, the buffer table resumes buffering the bottles conveyed by the horizontal conveyor line and jointly guided by the first horizontal guide rail and the second horizontal guide rail. Therefore, the number of operators can be reliably reduced. Also, due to the design of the buffer table, the length of the horizontal conveyor line can be shortened. Furthermore, since one ends of the second side wall, the first side wall and the table body away from the horizontal conveyor line are arranged in a suspended manner, it is convenient for the storage container to be inserted outside the end of the buffer table away from the horizontal conveyor line, thus facilitating the transfer operation of the bottles in the buffer table to the storage container.

[0009] Preferably, the table body, the first side wall and the second side wall jointly define a "U" - shaped structure.

[0010] Preferably, the table body is flush with the horizontal conveyor line in the height direction of the standing frame.

[0011] Preferably, the precise material discharging and flow dividing line of the present utility model further includes a supporting bracket. The supporting bracket includes a supporting body located directly below the table body and an assembly body assembled and connected with the standing frame. The table body is assembled and connected with the supporting body. The table body, the first side wall and the second side wall also protrude from the supporting body along the direction in which the horizontal conveyor line conveys the bottles.

[0012] Preferably, the supporting body and the assembly body jointly enclose an "L" - shaped structure.

[0013] Preferably, the assembly is fixedly connected to the end portion of the standing frame along the direction in which the horizontal conveyor line conveys bottles, and the assembly also protrudes from the horizontal conveyor line along the lateral width direction of the horizontal conveyor line.

[0014] Preferably, the end of the supporting body away from the assembling body is bent downward to form a bent structure.

[0015] Preferably, the first horizontal guide rail and the second horizontal guide rail are provided with horizontal mounting grooves on their sides facing away from each other, the standing frame is equipped with a first supporting block located next to the first side of the horizontal conveyor line and a second supporting block located next to the second side of the horizontal conveyor line, the first supporting block and the second supporting block are each equipped with a screw extending along the horizontal width direction of the horizontal conveyor line, the screw is located between the first supporting block and the second supporting block, the first horizontal guide rail is assembled to the screw of the first supporting block by means of the horizontal mounting groove on the first horizontal guide rail, and the second horizontal guide rail is assembled to the screw of the second supporting block by means of the horizontal mounting groove on the second horizontal guide rail.

[0016] Preferably, the horizontal embedding groove on the first horizontal guide rail extends along the conveying direction of the horizontal conveyor line and passes through the first horizontal guide rail, the horizontal embedding groove on the second horizontal guide rail extends along the conveying direction of the horizontal conveyor line and passes through the second horizontal guide rail, the first support block and the second support block are both a plurality of blocks separated from each other along the conveying direction of the horizontal conveyor line, and each of the first support blocks and each of the second support blocks are respectively equipped with the screws.

[0017] Preferably, the horizontal conveyor line is a belt conveyor line. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a stereoscopic diagram of the precise material discharging line of the liquid filling line of the utility model when a storage container is inserted outside the buffer table.

[0019] Figure 2 yes Figure 1 The plan view of the precise material diversion line shown in the figure is viewed along the direction indicated by arrow B.

[0020] Figure 3 yes Figure 1 A three-dimensional diagram of the precise material diversion line when the storage container is moved away from the buffer station is shown.

[0021] Figure 4 yes Figure 3 Plan view along the direction indicated by arrow B.

[0022] Figure 5 yes Figure 1 A perspective view of the storage container when it is hidden and viewed from another angle.

[0023] Figure 6 yes Figure 5 A plan view viewed from the direction opposite to that indicated by arrow A.

[0024] Figure 7 yes Figure 5 The three-dimensional exploded view of the precise material diversion line for blanking is shown.

[0025] Figure 8 yes Figure 7 A three-dimensional exploded view from another angle.

[0026] Fig. 9 The utility model discloses a state diagram of bottles displayed on a buffer table in a precise material discharging line. DETAILED DESCRIPTION

[0027] In order to explain the technical content, structural features and effects achieved by the present invention in detail, the following is a detailed description in conjunction with the implementation modes and the accompanying drawings.

[0028] See also Figure 1 and Fig. 9 The precise unloading and diversion line 100 of the liquid filling line of the utility model is used for unloading and diverting the bottles 200 that are filled and have the caps 300 screwed on, so that the operators can store the bottles 200 in batches in the storage containers 400, thereby facilitating the operators to transfer the storage containers 400 filled with bottles 200 to other places for corresponding subsequent processing.

[0029] Recombination Figures 2 to 6 The precise material discharging and diverting line 100 of the utility model comprises a standing frame 10, a horizontal conveying line 20, a first horizontal guide rail 30, a second horizontal guide rail 40 and a buffering table 50. The horizontal conveying line 20 is assembled on the standing frame 10, and the standing frame 10 provides a supporting function and an assembly place for the horizontal conveying line 20; the horizontal conveying line 20 is used to horizontally convey the bottles 200 filled with liquid filling lines and screwed with caps 300. Optionally, as an example, the horizontal conveying line 20 is a belt conveying line to improve the stability and reliability of the horizontal conveying line 20 in conveying the bottles 200; obviously, according to actual needs, the horizontal conveying line 20 can also be other conveying lines.

[0030] At the same time, the first horizontal guide rail 30 and the second horizontal guide rail 40 are arranged in a spaced relationship in the horizontal width direction (as indicated by arrow B) of the horizontal conveying line 20, and the first horizontal guide rail 30 is located directly above the first side 21 of the horizontal conveying line 20 (as indicated by arrow B). Figure 6 ) and extending in the horizontal direction, the second horizontal guide rail 40 is located directly above the second side 22 opposite to the horizontal conveying line 20 (see Figure 6 ) and extending in the horizontal direction; optionally, Figures 1 to 8 As an example, the first horizontal guide rail 30 and the second horizontal guide rail 40 are both parallel linear guide rails to ensure that the spacing between the first horizontal guide rail 30 and the second horizontal guide rail 40 is the same at all locations; obviously, according to actual needs, the shapes of the first horizontal guide rail 30 and the second horizontal guide rail 40 can also be other shapes, so it is not limited to the above. Figures 1 to 8 Limits shown.

[0031] Furthermore, the buffer table 50 includes a table body 51 that is horizontally and linearly connected to the output end 20a of the horizontal conveyor line 20, a first side wall 52 that is connected to the first horizontal guide rail 30, and a second side wall 53 that is connected to the second horizontal guide rail 40. The second side wall 53, the first side wall 52, and the table body 51 are arranged in a suspended manner at one end away from the horizontal conveyor line 20, that is, the end 531 of the second side wall 53 that is away from the horizontal conveyor line 20 is arranged in a suspended manner, the end 521 of the first side wall 52 that is away from the horizontal conveyor line 20 is arranged in a suspended manner, and the end 511 of the table body 51 that is away from the horizontal conveyor line 20 is arranged in a suspended manner. Figure 3 As shown; This design facilitates the storage container 400 to be inserted at the end of the buffer table 50 away from the horizontal conveyor line 20 before the bottle 200 at the buffer table 50 is transferred to the storage container 400, that is, the storage container 400 is inserted at the end formed by one end 531 of the second side wall 53, one end 521 of the second side wall 52 and one end 511 of the platform 51, and the state is shown in FIG. Figure 1 Specifically, Figure 1 , Figure 3 and Figure 5 As an example, the first side wall 52 is in linear contact with the first horizontal guide rail 30, and the second side wall 53 is in linear contact with the second horizontal guide rail 40. The purpose of such design is to ensure that the spacing between the first side wall 52 and the second side wall 53 in the horizontal width direction of the horizontal conveying line 20 is the same as the spacing between the first horizontal guide rail 30 and the second horizontal guide rail 40 in the horizontal width direction of the horizontal conveying line 20, so as to ensure that the bottle 200 guided by the first horizontal guide rail 30 is transferred to the first side wall 52 without obstruction and continues to be guided by the first side wall 52, and similarly, ensure that the bottle 200 guided by the second horizontal guide rail 40 is transferred to the second side wall 53 without obstruction and continues to be guided by the second side wall 53. More specifically, as follows:

[0032] like Figure 3 and Figures 5 to 9As shown, as an example, the frustum 51, the first side wall 52, and the second side wall 53 together define a "凵"-shaped structure to simplify the structure of the buffer table 50 and effectively ensure the transfer of the bottle 200 at the output end 20a of the horizontal conveyor line 20 to the frustum 51. Additionally, the frustum 51 is flush with the horizontal conveyor line 20 in the height direction of the standing frame 10 (as indicated by the arrow C) to prevent the bottles 200 conveyed by the horizontal conveyor line 20 from being unable to smoothly transfer to the frustum 51 due to undulations between the horizontal conveyor line 20 and the frustum 51.

[0033] As Figures 1 to 8 shown, as an example, the blanking precision shunt line 100 of the present utility model further includes a supporting bracket 60. The supporting bracket 60 includes a supporting body 61 located directly below the frustum 51 and an assembly body 62 assembled and connected to the standing frame 10. The frustum 51 is assembled and connected to the supporting body 61; so that the buffer table 50 is assembled on the standing frame 10 by means of the supporting bracket 60, thus simplifying the structure of the buffer table 50 assembled with the outside. At this time, the frustum 51, the first side wall 52, and the second side wall 53 also protrude from the supporting body 61 along the direction (as indicated by the arrow A) in which the horizontal conveyor line 20 conveys the bottles 200 to meet the requirement that one end 511 (521, 531) of the frustum 51, the first side wall 52, and the second side wall 53 away from the horizontal conveyor line 20 is suspended. Specifically, in Figures 1 to 5 and Figures 7 and 8 as an example, the supporting body 61 and the assembly body 62 together enclose an "L"-shaped structure, such that the assembly body 62 is fixedly connected to the end portion 11 of the standing frame 10 along the direction in which the horizontal conveyor line 20 conveys the bottles 200, making the supporting bracket 60, the buffer table 50, and the standing frame 10 more compact; additionally, the assembly body 62 also protrudes from the horizontal conveyor line 20 along the transverse width direction of the horizontal conveyor line 20, as shown in Figure 6 to ensure the reliability of the assembly between the assembly body 62 and the standing frame 10. More specifically, in Figures 1 to 8 as an example, the end of the supporting body 61 away from the assembly body 62 is bent downward to form a bent structure 611, and the bent structure 611 is, for example, but not limited to, an arc, so as to quickly position the storage container 400 externally inserted on the buffer table 50.

[0034] Again, as Figures 1 to 8 shown, as an example, horizontal embedding grooves 31 (41) are provided on the side of the first horizontal guide rail 30 and the second horizontal guide rail 40 facing away from each other, that is, a horizontal embedding groove 31 is provided on the side of the first horizontal guide rail 30 facing away from the second horizontal guide rail 40, and a horizontal embedding groove 41 is provided on the side of the second horizontal guide rail 40 facing away from the first horizontal guide rail 30. A first support block 12 is assembled on the standing frame 10 beside the first side 21 of the horizontal conveyor line 20 (as shown in Figure 8) and the second support stand 13 (see Figure 7 ), the first support block 12 and the second support block 13 are each equipped with a screw 14 extending along the horizontal width direction of the horizontal conveyor line 20, and the screw 14 is located between the first support block 12 and the second support block 13; therefore, the first horizontal guide rail 30 is assembled on the screw 14 of the first support block 12 by means of the horizontal embedding groove 31 on the first horizontal guide rail 30, and the second horizontal guide rail 40 is assembled on the screw 14 of the second support block 13 by means of the horizontal embedding groove 41 on the second horizontal guide rail 30, and the state is shown in FIG. Figure 6 As shown; this design makes the installation and removal of the first horizontal guide rail 30 and the second horizontal guide rail 40 on the standing frame 10 very convenient. Figure 7 As an example, the horizontal embedding groove 31 on the first horizontal guide rail 30 extends along the conveying direction of the horizontal conveying line 20 and penetrates the first horizontal guide rail 30; Figure 8 As an example, the horizontal embedding groove 41 on the second horizontal guide rail 40 extends along the conveying direction of the horizontal conveyor line 41 and penetrates the second horizontal guide rail 40; the first support block 12 and the second support block 13 are both a plurality of blocks separated from each other along the conveying direction of the horizontal conveyor line 20, and each first support block 12 and each second support block 13 are each equipped with a screw 14; therefore, when installing the first horizontal guide rail 30, at this time, the horizontal embedding groove 41 on the first horizontal guide rail 30 is made to correspond to the screw 14 on the first support block 12 along the conveying direction of the horizontal conveyor line 20, and then the first horizontal guide rail 30 is moved in a direction parallel to the conveying direction of the horizontal conveyor line 20, so that the first horizontal guide rail 30 can be assembled on the screw 14 of the first support block 12; similarly, the second horizontal guide rail 40 is assembled on the screw 14 of the second support block 12; therefore, the installation operation of the first horizontal guide rail 30 and the second horizontal guide rail 40 is more convenient. More specifically, in Figure 6 As an example, the horizontal embedding groove 31 and the horizontal embedding groove 41 are both “T”-shaped grooves to simplify the structures of the horizontal embedding groove 31 and the horizontal embedding groove 41 .

[0035] Compared with the prior art, since the buffer table 50 includes a table body 51 horizontally and linearly connected to the output end 20a of the horizontal conveyor line 20, a first side wall 52 connected to the first horizontal guide rail 30, and a second side wall 53 connected to the second horizontal guide rail 40, the bottles 200 transported by the horizontal conveyor line 20 and guided by the first horizontal guide rail 30 and the second horizontal guide rail 40 can be reliably buffered at the buffer table 50, and the operator transfers the bottles 200 on the buffer table 50 to the storage container 400 for batch storage to free up storage space on the buffer table 50; at the same time, when the operator transfers the storage container 400 to other places, the buffer table 50 resumes caching the bottles 200 transported by the horizontal conveyor line 20 and guided by the first horizontal guide rail 30 and the second horizontal guide rail 40, thereby reliably reducing the number of operators; and due to the design of the buffer table 50, the length of the horizontal conveyor line 20 can be shortened. Furthermore, since the second side wall 53, the first side wall 52 and the table body 51 are suspended at one end away from the horizontal conveyor line 20, it is convenient for the storage container 400 to be inserted outside the buffer table 50 at the end away from the horizontal conveyor line, thereby facilitating the operator to transfer the bottles 200 in the buffer table 50 to the storage container 400.

[0036] The above disclosure is only a preferred example of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention still fall within the scope covered by the present invention.

Claims

1. A precise material discharging line for a liquid filling line, comprising a standing frame, a horizontal conveying line mounted on the standing frame for horizontally conveying bottles filled with liquid and capped, and a first horizontal guide rail and a second horizontal guide rail spaced apart and arranged in the horizontal width direction of the horizontal conveying line, wherein the first horizontal guide rail is located directly above a first side of the horizontal conveying line and extends in the horizontal direction, and the second horizontal guide rail is located directly above a second side opposite to the horizontal conveying line and extends in the horizontal direction, characterized in that: The blanking precision shunt line further includes a buffer table, the buffer table includes a table body horizontally and linearly butted with the output end of the horizontal conveyor line, a first side wall butted with the first horizontal guide rail, and a second side wall butted with the second horizontal guide rail. One ends of the second side wall, the first side wall and the table body away from the horizontal conveyor line are arranged in a suspended manner.

2. The precise material splitting line according to claim 1 is characterized in that: The table body, the first side wall and the second side wall together define a "U"-shaped structure.

3. The precise material splitting line according to claim 1 is characterized in that: The table body is flush with the horizontal conveyor line in the height direction of the standing frame.

4. The precise material splitting line according to claim 1 is characterized in that: It further includes a supporting bracket, the supporting bracket includes a supporting body located directly below the table body and an assembly body assembled and connected with the standing frame. The table body is assembled and connected with the supporting body, and the table body, the first side wall and the second side wall also protrude from the supporting body along the direction of the horizontal conveyor line for conveying bottles.

5. The precise material splitting line according to claim 4 is characterized in that: The supporting body and the assembly body together enclose an "L"-shaped structure.

6. The precise material splitting line according to claim 4, characterized in that: The assembly body is fixedly connected with the end part of the standing frame along the direction of the horizontal conveyor line for conveying bottles, and the assembly body also protrudes from the horizontal conveyor line along the transverse width direction of the horizontal conveyor line.

7. The precise material splitting line according to claim 5, characterized in that: The end of the supporting body away from the assembly body is bent downward to form a bending structure.

8. The precise material splitting line according to claim 1, characterized in that: Horizontal embedding grooves are formed on one sides of the first horizontal guide rail and the second horizontal guide rail facing each other. A first supporting block located beside the first side of the horizontal conveyor line and a second supporting block located beside the second side of the horizontal conveyor line are assembled on the standing frame. Screws extending along the transverse width direction of the horizontal conveyor line are assembled on each of the first supporting block and the second supporting block. The screws are located between the first supporting block and the second supporting block. The first horizontal guide rail is assembled on the screw of the first supporting block by means of the horizontal embedding groove on the first horizontal guide rail, and the second horizontal guide rail is assembled on the screw of the second supporting block by means of the horizontal embedding groove on the second horizontal guide rail.

9. The precise material splitting line according to claim 8, characterized in that: The horizontal embedding groove on the first horizontal guide rail extends along the conveying direction of the horizontal conveyor line and penetrates through the first horizontal guide rail. The horizontal embedding groove on the second horizontal guide rail extends along the conveying direction of the horizontal conveyor line and penetrates through the second horizontal guide rail. The first supporting block and the second supporting block are both multiple and spaced apart from each other along the conveying direction of the horizontal conveyor line. Each of the first supporting block and each of the second supporting block are assembled with the screws.

10. The precise material splitting line according to claim 1, characterized in that: The horizontal conveyor line is a belt conveyor line.

Citation Information

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