Labeling device for filter element processing
By designing a filter element labeling device that includes infrared countersensor and cylinder clamping module, the problem of filter element shaking during labeling is solved, and the labeling quality and production efficiency are improved.
Patent Information
- Application Number
- CN202421398845.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The existing filter element labeling device lacks a structure that limits the position of the filter element, which causes the filter element to shake easily during the labeling process, resulting in problems such as crooked labels and poor edges and corners, affecting the quality of the labeling.
A labeling device for filter element processing is designed, including a frame, labeling mechanism, conveying mechanism, control panel, filter element sensing module, filter element clamping module, counting module and signal processing module. The filter element is automatically sensed through the infrared radiator sensor and the filter element is clamped by the cylinder to ensure that the filter element is stable during the labeling process.
It effectively reduces the shaking of the filter element during the labeling process, improves the labeling quality, and ensures the manufacturer's product control. At the same time, through the cooperation of the counting module and the signal processing module, an automated labeling process is realized and production efficiency is improved.
Smart Images
Figure CN222592006U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of filter element processing technology, and in particular to a labeling device for filter element processing. Background Art
[0002] At present, the demand for filter elements is gradually increasing, and the use of packaging equipment for filter elements is also increasing significantly. Domestic and foreign equipment manufacturers are also rapidly developing and manufacturing various packaging equipment to meet the needs of the market. In the process of packaging filter elements, it is often necessary to process the filter elements with film coating and labeling.
[0003] In the prior art, filter element labeling machines are often used to label filter elements. Common filter element labeling machines mainly include a frame, on which a conveying mechanism and a labeling mechanism are installed. The labeling mechanism is mounted above the labeling mechanism. The conveying mechanism drives the filter element to flow at a set time interval and stay under the labeling mechanism for a set time period. When the filter element stays under the labeling mechanism, the labeling mechanism attaches the label to the surface of the filter element.
[0004] However, common filter element labeling devices do not have a structure to limit the position of the filter element. Since most filter elements are cylindrical, the filter element may easily shake during the labeling process, causing the label to be skewed or the corners to be poorly attached. This makes it difficult to ensure the quality of labeling and there is room for improvement. Utility Model Content
[0005] In order to improve the stability of the filter element during the labeling process and reduce the occurrence of shaking of the filter element during the labeling process that affects the labeling quality, the present application provides a labeling device for filter element processing.
[0006] The present application provides a labeling device for filter element processing using the following technical solution:
[0007] A labeling device for filter element processing, comprising a frame, the frame comprising a processing platform, a labeling mechanism mounted above the processing platform, a conveying mechanism driving the filter element to pass through the processing platform; and:
[0008] A control panel, fixedly mounted on the frame, for inputting a start signal and setting a filter element quantity signal;
[0009] A filter element sensing module is fixedly mounted on the frame and connected to the signal output terminal of the control panel, and is used to receive the start signal, sense the filter element delivered to the labeling mechanism, and output a filter element sensing signal;
[0010] A filter element clamping module, fixedly mounted on the frame, connected to the signal output end of the filter element sensing module, for receiving the filter element sensing signal and clamping the filter element;
[0011] A counting module, arranged on the filter element clamping module, connected to the signal output terminal of the control panel, for receiving the start signal and detecting the number of filter elements, and outputting an actual number of filter elements signal;
[0012] A signal processing module, connected to the counting module and the signal output terminal of the control panel, for receiving and comparing the set filter element quantity signal with the actual filter element quantity, and outputting a control signal when the actual filter element quantity reaches the set filter element quantity;
[0013] The signal output end of the signal processing module is connected to the signal input end of the labeling mechanism, and the labeling mechanism receives the control signal and stops running.
[0014] By adopting the above technical solution, in the actual processing process, the on-site operator can set the number of filter elements required for labeling through the control panel and then input the start signal to start the labeling device, and the conveying mechanism drives the filter element to flow at a uniform speed under the labeling mechanism. When the filter element is conveyed to the bottom of the labeling mechanism, the filter element sensing module outputs the filter element sensing signal, and then the filter element clamping module clamps and fixes the filter element. After the labeling process is completed, the filter element clamping module releases the filter element, and the conveying mechanism conveys the next filter element for labeling. During the labeling process, the counting module on the filter element clamping module calculates the number of filter elements that have been processed by labeling, and the signal processing module can control the labeling mechanism to stop running when the number of filter elements that have actually been processed by labeling reaches the set number of filter elements required for labeling, so as to achieve the counting effect of automatically shutting down the labeling mechanism. During the labeling process, since the filter element is clamped by the filter element clamping module, the occurrence of filter element shaking during the labeling process can be reduced, thereby reducing the occurrence of poor labeling caused by filter element shaking, and effectively ensuring the production quality of the filter element of the manufacturer.
[0015] Preferably, the filter element sensing module includes an infrared counter-radiation sensor installed below the labeling mechanism, the infrared counter-radiation sensor includes a transmitting end and a receiving end, the transmitting end and the receiving end are located on both sides of the processing platform, when the filter element passes between the transmitting end and the receiving end, the receiving end outputs the filter element sensing signal.
[0016] By adopting the above technical scheme, under normal circumstances without filter element obstruction, the infrared rays emitted by the transmitting end can be received by the receiving end, and the receiving end does not output a filter element sensing signal. When the conveying mechanism conveys the filter element to the bottom of the labeling mechanism, the infrared rays emitted by the transmitting end cannot be received by the receiving end, and the receiving end outputs a filter element sensing signal, thereby achieving the technical effect of automatic sensing of the filter element.
[0017] Preferably, the filter element clamping module comprises a first cylinder and two second cylinders fixedly mounted on the frame;
[0018] The first cylinder is located directly below the labeling mechanism, a first clamping member is fixedly connected to the cylinder shaft end of the first cylinder, and a processing opening for exposing the first clamping member is opened on the processing platform;
[0019] The two second cylinders are located on both sides of the labeling mechanism, the cylinder shaft ends of the two second cylinders are respectively fixedly connected with second clamping members, and the two second clamping members are mounted above the first clamping member;
[0020] The signal input ends of the first cylinder and the two second cylinders are signal-connected to the signal output ends of the receiving end. The first cylinder and the two second cylinders receive the filter element sensing signal and respectively drive the first clamping member and the second clamping member to press against the upper and lower sides of the filter element.
[0021] By adopting the above technical solution, when the conveying mechanism conveys the filter element to the bottom of the labeling mechanism, the first cylinder and the second cylinder respectively drive the first clamping member and the second clamping member to clamp on both sides of the filter element, thereby achieving the technical effect of automatically clamping the filter element.
[0022] Preferably, a groove matching the filter element is formed on one side of the first clamping member and the second clamping member close to the filter element.
[0023] By adopting the above technical solution, the arrangement of the grooves on the first clamping member and the second clamping member can increase the contact surface area between the first clamping member, the second clamping member and the filter element, and the grooves can further limit the filter element, which can effectively improve the technical effect of clamping and positioning the filter element.
[0024] Preferably, the counting module comprises:
[0025] A thin film pressure sensor is installed in the side wall of any second clamping member close to the filter element, and its signal input end is connected to the control panel signal, and is used to receive the start signal and detect the contact pressure between the second clamping member and the filter element and output a contact pressure signal;
[0026] A comparator chip is connected to the signal output terminal of the thin film pressure sensor, and is used to receive and compare the contact pressure signal, and output a high level signal when the contact pressure is greater than a set value;
[0027] The first single chip microcomputer is signal-connected to the signal output terminal of the comparator chip, and is used to receive the high level signal and output the actual filter element quantity signal.
[0028] By adopting the above technical solution, when the second clamping member is clamped on the side wall of the filter element, the contact pressure measured by the thin film pressure sensor increases, and a high-level signal is output after comparison by the comparator chip. The first single-chip computer calculates the number of times the high-level signal appears, thereby achieving the technical effect of automatically detecting the number of filter elements that have completed the labeling process.
[0029] Preferably, the signal processing module includes a second single chip microcomputer, and the signal input end of the second single chip microcomputer is connected to the signal output end of the first single chip microcomputer and the control panel, and is used to receive and compare the set filter element quantity signal and the actual filter element quantity signal.
[0030] By adopting the above technical solution, the second single chip computer can compare the set number of filter elements with the actual number of filter elements, and control the labeling mechanism to stop running when the actual number of filter elements reaches the set number of filter elements.
[0031] In summary, the labeling device for filter element processing of the present application includes at least one of the following beneficial technical effects:
[0032] 1. Through the coordination and use of the control panel, infrared beam sensor, first cylinder and second cylinder, the filter element can be automatically sensed and clamped when the filter element is transported to the bottom of the labeling mechanism, which can effectively reduce the shaking of the filter element during the labeling process, thereby reducing the occurrence of poor labeling of the labeling mechanism due to the shaking of the filter element, and effectively ensuring the production quality control of the manufacturer;
[0033] 2. Through the coordination and use of the control panel, the thin film pressure sensor, the comparator chip and the second single-chip computer, the number of filter elements that have been labeled can be automatically detected and compared with the number of filter elements required for labeling. When the number of filter elements that have actually been labeled reaches the preset number of filter elements, the labeling mechanism can be automatically controlled to stop running, which can effectively improve the degree of automation of the labeling device. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of an embodiment of the present application for demonstrating the overall structure of the filter element clamping module.
[0035] Figure 2 It is a schematic diagram of an embodiment of the present application for illustrating the overall structure of a counting module.
[0036] Figure 3 It is a schematic diagram of an embodiment of the present application for demonstrating internal signal transmission of a labeling device.
[0037] Explanation of the reference numerals: 1. Frame; 11. Processing platform; 12. Processing port; 13. Control panel; 2. Labeling mechanism; 3. Conveying mechanism; 4. Infrared counter-radiation sensor; 41. Transmitting end; 42. Receiving end; 5. Filter element clamping module; 51. First cylinder; 52. Second cylinder; 53. First clamping piece; 54. Second clamping piece; 55. Groove; 6. Counting module; 61. Thin film pressure sensor. DETAILED DESCRIPTION
[0038] The following is combined with Figure 1-3 This application is described in further detail.
[0039] Example
[0040] The present application embodiment discloses a labeling device for filter element processing. Figure 1 It mainly includes a frame 1, the frame 1 includes a processing platform 11, a labeling mechanism 2 is set above the processing platform 11, and a conveying mechanism 3 drives the filter element to pass through the processing platform 11.
[0041] And: a control panel 13, fixedly mounted on the frame 1, for inputting a start signal and setting a filter element quantity signal; a filter element sensing module, fixedly mounted on the frame 1, signal-connected to the signal output end of the control panel 13, for receiving a start signal and sensing the filter element delivered to the labeling mechanism 2 and outputting a filter element sensing signal; a filter element clamping module 5, fixedly mounted on the frame 1, signal-connected to the signal output end of the filter element sensing module, for receiving a filter element sensing signal and clamping the filter element; a counting module 6, arranged on the filter element clamping module 5, signal-connected to the signal output end of the control panel 13, for receiving a start signal and detecting the number of filter elements, and outputting a signal of the actual number of filter elements;
[0042] The signal processing module is connected to the signal output end of the counting module 6 and the control panel 13, and is used to receive and compare the set filter element quantity signal with the actual filter element quantity, and output a control signal when the actual filter element quantity reaches the set filter element quantity; the signal output end of the signal processing module is connected to the signal input end of the labeling mechanism 2, and the labeling mechanism 2 receives the control signal and stops running.
[0043] In the actual processing, the on-site operator can set the number of filter elements required for labeling through the control panel 13 and then input a start signal to start the labeling device. The conveying mechanism 3 drives the filter elements to flow at a uniform speed under the labeling mechanism 2.
[0044] When the filter element is transported to the bottom of the labeling mechanism 2, the filter element sensing module outputs a filter element sensing signal, and then the filter element clamping module 5 clamps and fixes the filter element. After the labeling process is completed, the filter element clamping module 5 releases the filter element, and the conveying mechanism 3 conveys the next filter element for labeling.
[0045] During the labeling process, the counting module 6 on the filter element clamping module 5 calculates the number of filter elements that have undergone labeling processing, and the signal processing module can control the labeling mechanism 2 to stop running when the number of filter elements that have actually undergone labeling processing reaches the set number of filter elements required for labeling, thereby automatically shutting down the counting effect of the labeling mechanism 2.
[0046] During the labeling process, since the filter element is clamped by the filter element clamping module 5, the shaking of the filter element during the labeling process can be reduced, thereby reducing the occurrence of poor labeling caused by the shaking of the filter element, and effectively ensuring the filter element production quality of the manufacturer.
[0047] Referring to the figure, the filter element sensing module includes an infrared radiation sensor 4 installed under the labeling mechanism 2. The infrared radiation sensor 4 includes a transmitting end 41 and a receiving end 42. The transmitting end 41 and the receiving end 42 are located on both sides of the processing platform 11. When the filter element passes between the transmitting end 41 and the receiving end 42, the receiving end 42 outputs a filter element sensing signal.
[0048] Under normal circumstances without filter element obstruction, the infrared rays emitted by the transmitting end 41 can be received by the receiving end 42, and the receiving end 42 does not output a filter element sensing signal. When the conveying mechanism 3 conveys the filter element to the bottom of the labeling mechanism 2, the infrared rays emitted by the transmitting end 41 cannot be received by the receiving end 42, and the receiving end 42 outputs a filter element sensing signal, thereby achieving the technical effect of automatic sensing of the filter element.
[0049] Reference Figure 1 and Figure 2 The filter element clamping module 5 includes a first cylinder 51 and two second cylinders 52 fixedly mounted on the frame 1; the first cylinder 51 is located directly below the labeling mechanism 2, and the cylinder shaft end of the first cylinder 51 is fixedly connected to a first clamping member 53, and a processing opening 12 for exposing the first clamping member 53 is opened on the processing platform 11.
[0050] The two second cylinders 52 are located on both sides of the labeling mechanism 2 . The cylinder shaft ends of the two second cylinders 52 are respectively fixedly connected with second clamping members 54 , and the two second clamping members 54 are mounted above the first clamping member 53 .
[0051] The signal input ends of the first cylinder 51 and the two second cylinders 52 are connected to the signal output end of the receiving end 42. The first cylinder 51 and the two second cylinders 52 receive the filter element sensing signal and respectively drive the first clamping member 53 and the second clamping member 54 to press against the upper and lower sides of the filter element.
[0052] When the conveying mechanism 3 conveys the filter element to the bottom of the labeling mechanism 2, the first cylinder 51 and the second cylinder 52 respectively drive the first clamping member 53 and the second clamping member 54 to clamp the two sides of the filter element, thereby achieving the technical effect of automatically clamping the filter element.
[0053] Reference Figure 2 A groove 55 matching the filter element is formed on one side of the first clamping member 53 and the second clamping member 54 close to the filter element.
[0054] By adopting the above technical solution, the arrangement of the grooves 55 on the first clamping member 53 and the second clamping member 54 can increase the contact surface area between the first clamping member 53 and the second clamping member 54 and the filter element, and the grooves 55 can further limit the filter element, which can effectively improve the technical effect of clamping and positioning the filter element.
[0055] Reference Figure 2 and Figure 3 The counting module 6 includes: a thin film pressure sensor 61, which is installed in the side wall of any second clamping member 54 close to the filter element, and the signal input end is signal-connected to the control panel 13, for receiving a start signal and detecting the contact pressure between the second clamping member 54 and the filter element and outputting a contact pressure signal; a comparator chip, which is signal-connected to the signal output end of the thin film pressure sensor 61, for receiving and comparing the contact pressure signal, and outputting a high-level signal when the contact pressure is greater than a set value; a first single-chip microcomputer, which is signal-connected to the signal output end of the comparator chip, for receiving a high-level signal and outputting an actual filter element quantity signal.
[0056] When the second clamping member 54 is clamped on the side wall of the filter element, the contact pressure measured by the film pressure sensor 61 increases, and a high-level signal is output after comparison by the comparator chip. The first single-chip microcomputer calculates the number of times the high-level signal appears, thereby achieving the technical effect of automatically detecting the number of filter elements that have completed the labeling process.
[0057] Reference Figure 3 The signal processing module includes a second single chip microcomputer, the signal input end of the second single chip microcomputer is connected to the signal output end of the first single chip microcomputer and the control panel 13, and is used to receive and compare the set filter element quantity signal and the actual filter element quantity signal.
[0058] The second single chip computer can compare the set number of filter elements with the actual number of filter elements, and control the labeling mechanism 2 to stop running when the actual number of filter elements reaches the set number of filter elements.
[0059] The implementation principle of a labeling device for filter element processing in an embodiment of the present application is as follows: through the coordination and use of the control panel 13, the infrared radiation sensor 4, the first cylinder 51, and the second cylinder 52, the filter element can be automatically sensed and automatically clamped when the filter element is transported to the bottom of the labeling mechanism 2, which can effectively reduce the shaking of the filter element during the labeling process, thereby reducing the occurrence of poor labeling by the labeling mechanism 2 due to the shaking of the filter element, and effectively ensuring the production quality control of the manufacturer.
[0060] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A labeling device for filter element processing, characterized in that: The machine comprises a frame (1), the frame (1) comprises a processing platform (11), a labeling mechanism (2) is mounted above the processing platform (11), and a conveying mechanism (3) drives a filter element to pass through the processing platform (11); and: A control panel (13) is fixedly mounted on the frame (1) and is used to input a start signal and a filter element quantity setting signal; A filter element sensing module, fixedly mounted on the frame (1), signal-connected to a signal output terminal of the control panel (13), and used for receiving the start signal and sensing the filter element transmitted to the labeling mechanism (2) and outputting a filter element sensing signal; A filter element clamping module (5) is fixedly mounted on the frame (1) and is signal-connected to the signal output end of the filter element sensing module, and is used to receive the filter element sensing signal and clamp the filter element; A counting module (6), arranged on the filter element clamping module (5), connected to the signal output terminal of the control panel (13), and used for receiving the start signal, detecting the number of filter elements, and outputting an actual number of filter elements signal; A signal processing module, connected to the counting module (6) and the signal output end of the control panel (13), for receiving and comparing the set filter element quantity signal with the actual filter element quantity, and outputting a control signal when the actual filter element quantity reaches the set filter element quantity; The signal output end of the signal processing module is signal-connected to the signal input end of the labeling mechanism (2); the labeling mechanism (2) receives the control signal and stops running.
2. A labeling device for filter element processing according to claim 1, characterized in that: The filter element sensing module comprises an infrared radiation sensor (4) installed below the labeling mechanism (2), the infrared radiation sensor (4) comprises a transmitting end (41) and a receiving end (42), the transmitting end (41) and the receiving end (42) are located on both sides of the processing platform (11), and when the filter element passes between the transmitting end (41) and the receiving end (42), the receiving end (42) outputs the filter element sensing signal.
3. A labeling device for filter element processing according to claim 2, characterized in that: The filter element clamping module (5) comprises a first cylinder (51) and two second cylinders (52) fixedly mounted on the frame (1); The first cylinder (51) is located directly below the labeling mechanism (2); a first clamping member (53) is fixedly connected to the cylinder shaft end of the first cylinder (51); and a processing opening (12) for exposing the first clamping member (53) is provided on the processing platform (11); The two second cylinders (52) are located on both sides of the labeling mechanism (2), the cylinder shaft ends of the two second cylinders (52) are respectively fixedly connected with second clamping members (54), and the two second clamping members (54) are mounted above the first clamping member (53); The signal input ends of the first cylinder (51) and the two second cylinders (52) are signal-connected to the signal output end of the receiving end (42); the first cylinder (51) and the two second cylinders (52) receive the filter element sensing signal and respectively drive the first clamping member (53) and the second clamping member (54) to press against the upper and lower sides of the filter element.
4. A labeling device for filter element processing according to claim 3, characterized in that: A groove (55) adapted to the filter element is formed on one side of the first clamping piece (53) and the second clamping piece (54) close to the filter element.
5. A labeling device for filter element processing according to claim 3, characterized in that: The counting module (6) comprises: a thin film pressure sensor (61), installed in a side wall of any second clamping member (54) close to the filter element, with a signal input end connected to the control panel (13) for receiving the start signal and detecting the contact pressure between the second clamping member (54) and the filter element and outputting a contact pressure signal; A comparator chip, connected to the signal output terminal of the thin film pressure sensor (61), for receiving and comparing the contact pressure signal, and outputting a high level signal when the contact pressure is greater than a set value; The first single chip microcomputer is signal-connected to the signal output terminal of the comparator chip, and is used to receive the high level signal and output the actual filter element quantity signal.
6. A labeling device for filter element processing according to claim 5, characterized in that: The signal processing module comprises a second single chip microcomputer, the signal input end of the second single chip microcomputer is signal-connected to the first single chip microcomputer and the signal output end of the control panel (13), and is used for receiving the set filter element quantity signal and the actual filter element quantity signal and comparing them.