Transfer device for dried and cured green bricks
By designing a brick transfer device that integrates multiple components, the problems of poor stability, inconvenient counting and limited transport methods in the brick transfer process in the prior art are solved, and stable, accurate and diversified transport effects are achieved.
Patent Information
- Application Number
- CN202420184318.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-01-25
AI Technical Summary
The existing brick blanks are easily collapsed during the transfer process of stacked brick blanks, and are inconvenient to weigh and count and increase the transfer method, resulting in low transport efficiency and unstable quality.
A transport device including a plug-in frame, a rubber buffer assembly, a pulling assembly, a universal wheel, a weight measuring assembly, a restraining frame, a clamping sleeve, a lifting sleeve, a lifting adjustment plate and a pressing assembly are designed. Through the synergy of these components, stable fixation of bricks, weight measurement and support for multiple transport modes is achieved.
The device realizes stable transport of bricks and support of various transfer modes through the arrangement of pulling components and universal wheels; the arrangement of weight measurement components enables accurate counting and overload avoidance of bricks; and the arrangement of the binding frame and the pressing components improves the stability of bricks during the transport process.
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Figure CN222592133U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brick blank transportation, in particular to a device for transporting brick blanks after drying and curing. Background Art
[0002] The blank is also called the blank or green blank. It refers to the intermediate product that is formed into a certain shape, size and strength and can be used for firing by means of external force and model. The undried blank is called wet blank, and the dried blank is called dry blank. The product that can be used directly without firing after forming is called unfired brick. In the production of refractory materials, the quality technical indicators of brick blanks include the size and shape of the brick blank, unit weight, density, porosity and strength. The brick blank is made by adding internal combustion to make the blank spontaneously combust in the sintering kiln, thereby saving resources. The internal combustion of the blank is measured by the Hebi Lanxiang calorific value meter. When using the brick blank, it is necessary to transport the brick blank, so a transport device is required.
[0003] The device for transferring brick blanks after drying and curing disclosed in the Chinese utility model patent application disclosure CN213832628U, although, through the setting of threaded columns, the utility model facilitates the adjustment of the height of the support plate, and facilitates the assembly of brick blanks into the storage box, without consuming much manpower and material resources to carry the brick blanks to a high place, thereby improving the transfer efficiency, and through the setting of a rotating chain, the placement plate can be dragged to move, which is convenient for taking and placing brick blanks, and during the transfer process, collisions between brick blanks can be avoided to prevent affecting the quality of the brick blanks, saving time and effort, and greatly improving the use efficiency of the brick blank transfer device.
[0004] However, the device for transferring the bricks after drying and curing has the following disadvantages:
[0005] (1) When transferring bricks, they are usually stacked to increase space utilization. However, as the height of the brick stacking increases, if the bricks are not bound, they will collapse due to inertia during transportation.
[0006] (2) When the bricks are stacked to a certain height, they are heavy and not easy to transport as a whole. Therefore, a pallet transfer device with pluggable bottom is needed to facilitate the transfer by forklifts and other machinery.
[0007] (3) There are a large number of stacked bricks, and it is troublesome to count them manually. At the same time, when the bricks are transported in batches by vehicles, the carrying capacity of the vehicles is limited. Blindly placing the bricks on the vehicles is likely to cause overloading. Utility Model Content
[0008] 1. Technical issues to be solved
[0009] In view of the deficiencies in the prior art, the utility model provides a device for transferring brick blanks after drying and curing, which solves the problems raised in the above background technology that it is inconvenient to bind and fix the stacked brick blanks, it is inconvenient to weigh and count the brick blanks, and it is inconvenient to increase the transfer methods.
[0010] (II) Technical solution
[0011] To achieve the above objectives, the utility model is implemented through the following technical solutions: a device for transferring brick blanks after drying and curing, comprising a plug-in frame, a rubber buffer assembly is fixedly connected to the bottom of the plug-in frame, a pulling assembly is fixedly connected to the side of the rubber buffer assembly, a universal wheel is fixedly connected to the bottom of the rubber buffer assembly, a receiving plate is slidably connected to the top surface of the plug-in frame, a weight measuring assembly is fixedly connected to the bottom of the receiving plate, a restraining frame is fixedly welded to the top of the plug-in frame, a clamping sleeve is fixedly connected to the top surface of the restraining frame on all sides, four lifting sleeves are inserted inside the four clamping sleeves, four lifting sleeves are slidably connected inside the four lifting adjustment plates, the surfaces of the four lifting adjustment plates are threadedly connected to the pressing assembly, and plug-in holes are opened on all sides of the side surfaces of the plug-in frame.
[0012] Optionally, the rubber buffer assembly includes an upper plate fixedly connected to the bottom of the plug-in frame, a rubber interlayer fixedly connected to the bottom of the upper plate, a lower plate fixedly connected to the bottom of the rubber interlayer, and a pulling assembly fixedly connected to the side of the lower plate.
[0013] Optionally, the pulling assembly includes a rotating sleeve fixed on the side of the rubber buffer assembly, the surface of the rotating sleeve is rotatably connected to a pulling rod, and the surface of the pulling rod is clamped with a fixed rubber sleeve.
[0014] Optionally, there are four universal wheels, which are distributed in a rectangular array on the bottom of the rubber buffer assembly, and brake pads are arranged inside the universal wheels.
[0015] Optionally, the weight measurement component includes a weighing sensor fixed on the bottom of the receiving plate, one end of the weighing sensor is electrically connected to a weighing controller via a power line, and one end of the weighing controller is electrically connected to a digital display screen via a power line.
[0016] Optionally, a limiting hole is provided on the surface of the lifting sleeve, and an internal thread of the limiting hole is connected to a limiting column.
[0017] Optionally, the pressing assembly includes threaded adjustment bolts threadedly connected to the surfaces of four lifting adjustment plates, and one end of the threaded adjustment bolts is fixedly connected to a pressing sheet.
[0018] (III) Beneficial effects
[0019] The utility model provides a device for transferring bricks after drying and curing, which has the following beneficial effects:
[0020] 1. The device for transferring brick blanks after drying and curing is provided with a pulling assembly and a universal wheel. When the brick blanks placed in the device need to be transferred, the pulling rod is taken out from the inside of the fixed rubber sleeve, and then the pulling rod is held and the device is driven to be transferred and moved by the rolling of the universal wheel. When not in use, the pulling rod is clamped in the inside of the fixed rubber sleeve to fix it. The pulling rod is placed in a more neat, beautiful and practical position.
[0021] 2. The device for transferring the brick blanks after drying and curing is provided with a plug-in frame. When a forklift is needed to transfer the brick blanks, the forklift is inserted into the plug-in hole reserved in the plug-in frame, and then the device is lifted for transfer, which increases the forklift transfer mode and improves the applicability of the transfer device.
[0022] 3. The device for transferring the bricks after drying and curing has a weight measuring component. When the bricks are placed on the receiving tray sliding inside the plug-in frame, the receiving tray is pressed down by the load cell. The load cell transmits the electrical signal to the weighing controller. The weighing controller converts the electrical signal into a digital signal and displays it on the digital display screen. Thus, the number of bricks can be estimated based on the weight of a single brick. At the same time, overloading can be avoided when transporting the bricks by vehicles.
[0023] 4. The device for transferring brick blanks after drying and curing is equipped with a clamping sleeve, a lifting sleeve, a lifting adjustment plate and a pressing assembly. After the brick blanks are stacked on the receiving plate, the lifting sleeve is clamped on the clamping sleeve. According to the height of the brick blanks, the lifting adjustment plates on all sides are pulled out to a suitable height, and the limit columns are turned to fix the lifting adjustment plates on the lifting sleeves. Then the threaded adjustment bolts are turned to make the pressing plates at one end press and fix the stacked brick blanks from all sides, so as to avoid the brick blanks from shaking during transportation and improve the stability during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] Figure 2 This is a schematic diagram of the structure of the weight measurement component of the utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the plug-in frame and rubber buffer assembly of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the pulling assembly of the utility model;
[0028] Figure 5 It is a schematic diagram of the structure of the clamping sleeve, lifting sleeve, lifting adjustment plate and pressing assembly of the utility model.
[0029] In the figure: 1. Plug-in frame; 2. Rubber buffer assembly; 201. Upper plate; 202. Rubber interlayer; 203. Lower plate; 3. Pulling assembly; 301. Rotating sleeve; 302. Pulling rod; 303. Fixed rubber sleeve; 4. Universal wheel; 5. Receiving plate; 6. Weight measuring assembly; 601. Weighing sensor; 602. Weighing controller; 603. Digital display screen; 7. Constraint frame; 8. Snap-in sleeve; 9. Lifting sleeve; 10. Lifting adjustment plate; 11. Pressing assembly; 1101. Threaded adjustment bolt; 1102. Pressing sheet; 12. Limiting column. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figures 1 to 4The utility model provides a technical solution: a device for transporting brick blanks after drying and curing, comprising a plug-in frame 1. Through the setting of the plug-in frame 1, when a forklift is needed to transport the brick blanks, the forklift is inserted into the plug-in hole reserved in the plug-in frame 1, and then the device is lifted for transportation, which increases the way of forklift transportation and improves the applicability of the transport device. A rubber buffer component 2 is fixedly connected to the bottom of the plug-in frame 1, a pulling component 3 is fixedly connected to the side of the rubber buffer component 2, and a universal wheel 4 is fixedly connected to the bottom of the rubber buffer component 2. Through the setting of the pulling component 3 and the universal wheel 4, when the brick blanks placed in the device need to be transported, the forklift is inserted into the plug-in hole reserved in the plug-in frame 1, and then the device is lifted for transportation, which increases the way of forklift transportation and improves the applicability of the transport device. When transferring, the pulling rod 302 is taken out from the inside of the fixed rubber sleeve 303, and then the pulling rod 302 is held, and the universal wheel 4 is used to drive the device to be transported and moved. When not in use, the pulling rod 302 is clamped inside the fixed rubber sleeve 303 to fix it. The position where the pulling rod 302 is placed is more neat, beautiful and practical. The top surface of the plug-in frame 1 is slidably connected with a receiving plate 5, and the bottom of the receiving plate 5 is fixedly connected with a weight measuring component 6. Through the setting of the weight measuring component 6, when the brick blank is placed on the receiving plate 5 sliding inside the plug-in frame 1, the receiving plate 5 is forced to press down the weighing sensor 60 1, the weighing sensor 601 transmits the electrical signal to the weighing controller 602, and the weighing controller 602 converts the electrical signal into a digital number and displays it on the digital display screen 603, so that the number of bricks can be estimated according to the weight of a single brick, and at the same time, when transporting by vehicles, etc., overloading can be avoided. A binding frame 7 is fixedly welded on the top of the plug-in frame 1, and a clamping sleeve 8 is fixedly connected to the top surface of the binding frame 7 on all sides. The insides of the four clamping sleeves 8 are all plugged with lifting sleeves 9, and the insides of the four lifting sleeves 9 are all slidably connected with lifting adjustment plates 10, and the surfaces of the four lifting adjustment plates 10 are threadedly connected with abutments The pressing assembly 11 is provided with the clamping sleeve 8, the lifting sleeve 9, the lifting adjustment plate 10 and the pressing assembly 11. After the brick blanks are stacked on the receiving plate 5, the lifting sleeve 9 is clamped on the clamping sleeve 8. According to the height of the brick blanks, the lifting adjustment plates 10 on all sides are respectively pulled out to a suitable height, and the limit columns 12 are screwed to fix the lifting adjustment plates 10 on the lifting sleeve 9. Then, the threaded adjustment bolts 1101 are screwed respectively, so that the pressing pieces 1102 at one end are pressed and fixed to the stacked brick blanks from all sides, so as to avoid the brick blanks shaking during transportation and improve the stability during transportation. The plug-in holes are provided on all sides of the side of the plug-in frame 1.
[0032] The rubber buffer component 2 includes an upper plate 201 fixedly connected to the bottom of the plug-in frame 1, a rubber interlayer 202 fixedly connected to the bottom of the upper plate 201, a lower plate 203 fixedly connected to the bottom of the rubber interlayer 202, and a pulling component 3 fixedly connected to the side of the lower plate 203. By setting the rubber buffer component 2 and utilizing the characteristics of rubber, the shaking force generated by the buffer device during transportation is improved, thereby improving the stability during transportation;
[0033] The pulling assembly 3 includes a rotating sleeve 301 fixed on the side of the rubber buffer assembly 2, the surface of the rotating sleeve 301 is rotatably connected to the pulling rod 302, and the surface of the pulling rod 302 is clamped with a fixed rubber sleeve 303. Through the setting of the pulling assembly 3, when the bricks placed in the device need to be transferred, the pulling rod 302 is taken out from the inside of the fixed rubber sleeve 303, and then the pulling rod 302 is held, and the universal wheel 4 is used to roll to drive the device to be transported and moved. When not in use, the pulling rod 302 is clamped inside the fixed rubber sleeve 303 to fix it, and the position where the pulling rod 302 is placed is more neat, beautiful and practical.
[0034] There are four universal wheels 4, which are distributed in a rectangular array on the bottom of the rubber buffer assembly 2. Brake pads are arranged inside the universal wheels 4. The arrangement of the universal wheels 4 facilitates the transportation and movement of the device.
[0035] The weight measuring component 6 includes a weighing sensor 601 fixed on the bottom of the receiving tray 5, one end of the weighing sensor 601 is electrically connected to a weighing controller 602 through a power line, and one end of the weighing controller 602 is electrically connected to a digital display screen 603 through a power line. Through the arrangement of the weight measuring component 6, when the brick is placed on the receiving tray 5 sliding inside the plug-in frame 1, the receiving tray 5 is pressed down by the weighing sensor 601, and the weighing sensor 601 transmits an electrical signal to the weighing controller 602, and the weighing controller 602 converts the electrical signal into a digital signal and displays it on the digital display screen 603, so that the number of bricks can be estimated according to the weight of a single brick, and at the same time, when transporting by vehicles, overloading can be avoided;
[0036] A limit hole is provided on the surface of the lifting sleeve 9, and the inner thread of the limit hole is connected to the limit column 12. The setting of the limit column 12 plays a role in fixing the lifting adjustment plate 10 on the lifting sleeve 9;
[0037] The pressing assembly 11 includes threaded adjustment bolts 1101 threadedly connected to the surfaces of the four lifting adjustment plates 10, and one end of the threaded adjustment bolts 1101 is fixedly connected to a pressing sheet 1102. The pressing assembly 11 is arranged to fix the bricks.
[0038] In the utility model, the working steps of the device are as follows:
[0039] Step 1: After the bricks are stacked on the receiving plate 5, the lifting sleeve 9 is clamped on the clamping sleeve 8. According to the height of the bricks, the lifting adjustment plates 10 on all sides are pulled out to a suitable height, and the limit columns 12 are screwed to fix the lifting adjustment plates 10 on the lifting sleeve 9. Then, the threaded adjustment bolts 1101 are screwed to make the pressing pieces 1102 at one end press and fix the stacked bricks from all sides.
[0040] Step 2: When the brick is placed on the receiving plate 5 sliding inside the plug-in frame 1, the receiving plate 5 is pressed down by the load cell 601, and the load cell 601 transmits the electrical signal to the weighing controller 602, and the weighing controller 602 converts the electrical signal into digital and displays it on the digital display screen 603;
[0041] The third step: when it is necessary to use a forklift to transport the bricks, the forklift is inserted into the reserved plug-in hole of the plug-in frame 1, and then the device is lifted for transportation. When the bricks placed on the device need to be transferred, the pulling rod 302 is taken out from the inside of the fixed rubber sleeve 303, and then the pulling rod 302 is held and the rolling of the universal wheel 4 is used to drive the device to be transported and moved. When not in use, the pulling rod 302 is clamped into the inside of the fixed rubber sleeve 303 to fix it.
[0042] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0043] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for transferring bricks after drying and curing, comprising a plug-in frame (1), characterized in that: The bottom of the plug-in frame (1) is fixedly connected to a rubber buffer component (2), the side of the rubber buffer component (2) is fixedly connected to a pulling component (3), the bottom of the rubber buffer component (2) is fixedly connected to a universal wheel (4), the top surface of the plug-in frame (1) is slidably connected to a receiving plate (5), the bottom of the receiving plate (5) is fixedly connected to a weight measuring component (6), the top of the plug-in frame (1) is fixedly welded to a restraining frame (7), the top of the restraining frame (7) is fixedly connected to a clamping sleeve (8) on all four sides, the interiors of the four clamping sleeves (8) are plugged with lifting sleeves (9), the interiors of the four lifting sleeves (9) are slidably connected to lifting adjustment plates (10), the surfaces of the four lifting adjustment plates (10) are threadedly connected to a pressing component (11), and the sides of the plug-in frame (1) are provided with plug-in holes.
2. The device for transporting bricks after drying and curing according to claim 1, characterized in that: The rubber buffer assembly (2) comprises an upper plate (201) fixedly connected to the bottom of the plug-in frame (1), the bottom of the upper plate (201) is fixedly connected to a rubber interlayer (202), the bottom of the rubber interlayer (202) is fixedly connected to a lower plate (203), and the side of the lower plate (203) is fixedly connected to a pulling assembly (3).
3. The device for transporting bricks after drying and curing according to claim 1, characterized in that: The pulling assembly (3) comprises a rotating sleeve (301) fixed on the side of the rubber buffer assembly (2); the surface of the rotating sleeve (301) is rotatably connected to a pulling rod (302); and the surface of the pulling rod (302) is clamped with a fixed rubber sleeve (303).
4. The device for transporting bricks after drying and curing according to claim 1, characterized in that: There are four universal wheels (4), which are distributed in a rectangular array on the bottom of the rubber buffer assembly (2), and brake pads are arranged inside the universal wheels (4).
5. The device for transporting bricks after drying and curing according to claim 1, characterized in that: The weight measurement assembly (6) comprises a weighing sensor (601) fixed on the bottom of the receiving plate (5), one end of the weighing sensor (601) is electrically connected to a weighing controller (602) via a power line, and one end of the weighing controller (602) is electrically connected to a digital display screen (603) via a power line.
6. The device for transporting bricks after drying and curing according to claim 1, characterized in that: A limiting hole is provided on the surface of the lifting sleeve (9), and the inner thread of the limiting hole is connected to the limiting column (12).
7. The device for transporting bricks after drying and curing according to claim 1, characterized in that: The pressing assembly (11) comprises a threaded adjustment bolt (1101) threadedly connected to the surface of four lifting adjustment plates (10), and one end of each threaded adjustment bolt (1101) is fixedly connected to a pressing plate (1102).
Citation Information
Patent Citations
Green brick transfer device
CN213832628U