Metal powder transfer tank

By designing built-in nozzles and hollow circular tube support legs in metal powder transport tanks, high-pressure airflow blows off the metal powder attached to the inner wall of the tank body, the problem of small-capacity transport tanks easily lead to wear and cracks after installing arch-breaking and blocking equipment, achieving the effect of self-breaking and blocking and extending service life.

CN222592338UActive Publication Date: 2025-03-11HANGZHOU SHENKE NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421005001.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-11
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

After the small-capacity metal powder transport tank is equipped with arch-breaking and blocking equipment, frequent vibration or hammering can easily lead to wear and breakage of the tank wall, affecting its service life.

Method used

A metal powder transfer tank with built-in nozzle and hollow circular tube support is designed, and the metal powder attached to the inner wall of the tank is blown down through the nozzle to achieve self-breaking and clearing of the blockage.

Benefits of technology

It is possible to automatically break the arch and clear the block without installing a vibration motor or a gas hammer, maintain the integrity of the overall structure and increase the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a metal powder transfer tank, and aims to provide a small-capacity metal powder transfer tank capable of automatically breaking an arch and clearing blockage so as to solve the flowing problem of metal powder in the transfer tank. The transfer tank comprises a tank body and round pipe supporting legs, a feeding port is formed in the upper portion of the tank body, a discharging port is formed in the lower portion of the tank body, and the discharging port is matched with a discharging valve. The circular tube supporting leg is of a hollow structure and is provided with an air inlet connector communicated with the cavity, and a nozzle communicated with the cavity of the circular tube supporting leg in a one-way mode is arranged in the tank body. According to the design, through the built-in nozzle and the hollow round pipe supporting legs, automatic arch breaking and blockage clearing can be achieved without an external vibrating motor or an air hammer, the mobility of metal powder is improved, meanwhile, the integrity of the overall structure is kept, and the service life is prolonged. In addition, the transfer tank further comprises a plurality of humanized designs, such as a pushing handle, a mirror polished inner surface, a circular arc transition joint, a breathing opening with a filter and a hoisting ring, so that the operation convenience and safety are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of powder production, in particular to a metal powder transfer tank. Background Art

[0002] Metal powder transfer tanks, also known as powder transfer tanks, are used for closed storage and transit transportation of powders, effectively avoiding dust pollution and ensuring safe and moisture-free storage of powders. This type of transfer tank is suitable for powder industries such as pharmaceuticals, food, energy, plastics, minerals, metal powders, new energy, ceramics, and chemicals, and has a variety of structural types to meet different usage requirements.

[0003] In order to improve the flow of metal powder in the transfer tank, the usual solution is to install arch-breaking, blockage-clearing and flow-aiding products on the outside of the tank, such as vibrating motors, pneumatic hammers, etc. However, for small-capacity transfer tanks, the wall thickness of the tank is relatively thin. After installation, frequent vibration or hammering can easily cause wear and cracking of the tank wall, destroying the integrity of the original structure and affecting the overall service life.

[0004] Therefore, there is an urgent need for a small-capacity metal powder transfer tank that can break the arch and clear the blockage by itself. Utility Model Content

[0005] The utility model aims to overcome the above-mentioned deficiencies in the prior art and to provide a metal powder transfer tank which can break the arch and clear the blockage by itself.

[0006] The technical solution adopted by the utility model to solve the above-mentioned problem is: a metal powder transfer tank, including a tank body and a round tube support leg, a feed port is provided on the top of the tank body, a discharge port is provided on the bottom of the tank body, the discharge port is adapted to be equipped with a discharge valve, the round tube support leg adopts a hollow structure, is provided with an air inlet joint connected to the cavity, and a nozzle is provided in the tank body which is unidirectionally connected to the round tube support leg cavity.

[0007] Preferably: the circular tube support leg comprises four vertical circular tubes and three transverse circular tubes, the transverse circular tubes are arranged between two vertical circular tubes, the vertical circular tubes and the transverse circular tubes both adopt a hollow structure and the cavities between the circular tubes are interconnected, wherein a one-way valve which is unidirectionally connected to the tank body is provided at the upper end of the vertical circular tube, one end of the one-way valve is connected to the nozzle, the lower end face of the vertical circular tube is sealed, and an air inlet joint which is connected to the cavity of the circular tube support leg is provided on the outer side of any transverse circular tube.

[0008] Preferably, the nozzle is adapted to be equipped with a blocking cover, and the blocking cover is adapted to be equipped with a resetting component.

[0009] Preferably, the lower ends of the vertical circular tubes are connected with moving wheels, which are divided into two universal wheels arranged at the lower ends of the two front vertical circular tubes and two fixed wheels arranged at the lower ends of the two rear vertical circular tubes, and the two universal wheels are adapted with brakes.

[0010] Preferably, a pad is provided at the lower end of the vertical circular tube, the four corners of the pad are rounded and smooth, and four oblong holes are opened on the pad, and the oblong holes are connected to the moving wheels through bolts and fastened by nuts.

[0011] Preferably, two push handles are symmetrically arranged on the front side of the tank body.

[0012] Preferably, the inner surface of the tank body is mirror polished.

[0013] Preferably, the tank body is composed of a round cover, a round bin body and a conical bin body from top to bottom, and the corners of the connection between the round bin body and the conical bin body are arc-shaped.

[0014] Preferably: a breathing port with a filter is provided above the round cover.

[0015] Preferably, three lifting rings are evenly arranged circumferentially above the round cover.

[0016] Compared with the prior art, the utility model has the following advantages and effects:

[0017] The metal powder transfer tank of the utility model is designed with a built-in nozzle and a hollow round tube support foot, wherein the hollow round tube support foot not only provides a stable support for the tank body, but also serves as a channel for gas circulation. The air inlet joint is connected to a high-pressure gas source, and the high-pressure airflow is ejected from the nozzle. The high-speed airflow improves the fluidity of the metal powder, so that the metal powder attached to the inner surface of the tank body is blown off. The utility model can realize automatic arch breaking and clearing without the need to add a vibrating motor or an air hammer, thereby maintaining the integrity of the overall structure and increasing the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 - Figure 2 It is a three-dimensional structural schematic diagram of a metal powder transfer tank according to an embodiment of the utility model.

[0019] Figure 3 It is a front view of a metal powder transfer tank according to an embodiment of the utility model.

[0020] Figure 4 It is a schematic diagram of the structure of the nozzle of the embodiment of the utility model.

[0021] Figure 5 It is a structural schematic diagram of a universal wheel according to an embodiment of the utility model.

[0022] Figure numbers: tank body 1, round cover 11, feed port 111, breathing port 112, lifting ring 113, circular bin body 12, push handle 121, conical bin body 13, discharge port 131, discharge valve 14, round tube support foot 2, air inlet connector 21, vertical round tube 22, horizontal round tube 23, one-way valve 24, pad 25, oblong hole 251, nozzle 3, baffle cover 31, reset part 32, moving wheel 4, directional wheel 41, universal wheel 42, brake 43. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and through examples. The following examples are provided to explain the present invention, but the present invention is not limited to the following examples.

[0024] See also Figure 1 - Figure 5 In this embodiment, a metal powder transfer tank is involved, which is specifically used for closed storage and transit transportation of powders, effectively avoiding dust pollution and ensuring safe and moisture-free storage of powders. It specifically includes: a tank body 1 and a round tube support leg 2, a feed inlet 111 is provided on the top of the tank body 1, a discharge port 131 is provided on the bottom of the tank body 1, and the discharge port 131 is adapted to be equipped with a discharge valve 14, the round tube support leg 2 adopts a hollow structure, which is provided with an air inlet joint 21 connected to the cavity, and a nozzle 3 is provided in the tank body 1 that is unidirectionally connected to the cavity of the round tube support leg 2.

[0025] Specifically, in the present embodiment, the metal powder is usually prepared by a physical method (such as atomization and mechanical crushing) or a chemical method (such as reduction, electrolysis and carbonyl method). Before using the metal powder transfer tank, the operator first ensures that the transfer tank is clean and checks that the tank body 1 and the round tube support leg 2 are structurally intact. After the inspection, ensure that the discharge valve 14 is in a closed state, and then load the prepared metal powder into the tank body 1 through the feed port 111. After the transfer is completed, open the discharge valve 14 and discharge the metal powder through the discharge port 131. In particular, during the metal powder discharge stage, since the metal powder is under pressure during storage, a small amount of metal powder will adhere to the inner wall of the tank body 1. At this time, the air inlet connector 21 needs to be connected to the high-pressure gas source, and the high-pressure gas is finally ejected from the nozzle 3 in the tank body 1 through the cavity of the round tube support leg 2, and the residual metal powder is blown off from the inner wall of the tank body 1. The discharge valve 14 in this embodiment adopts a spherical valve to ensure that the tank body 1 does not leak under a vacuum state. The gas passed through the air inlet joint 21 should be an inert gas to prevent oxidation of the metal powder.

[0026] The circular tube support 2 comprises four vertical circular tubes 22 and three horizontal circular tubes 23. The horizontal circular tube 23 is installed between two vertical circular tubes 22. Both the vertical circular tube 22 and the horizontal circular tube 23 are hollow structures and the cavities between the circular tubes are interconnected. The upper end of the vertical circular tube 22 is provided with a one-way valve 24 that is unidirectionally connected to the tank body 1. One end of the one-way valve 24 is connected to the nozzle 3. The lower end surface of the vertical circular tube 22 is sealed. The outer side of any horizontal circular tube 23 is provided with an air inlet connector 21 that is connected to the cavity of the circular tube support 2. The circular tube support 2 in this embodiment not only provides a stable support for the tank body 1, but also serves as a channel for gas circulation, which helps to achieve pressure balance inside the tank body 1. The one-way valve 24 is used so that the gas can only flow from the circular tube support 2 to the tank body 1 through the nozzle 3, which can realize pressurized storage of metal powder and avoid oxidation of metal powder caused by external air entering the tank body 1 due to leakage of the tank body 1.

[0027] See also Figure 4 The nozzle 3 is adapted to be equipped with a baffle 31, and the baffle 31 is adapted to be equipped with a reset component 32. In this embodiment, a torsion spring is used as the reset component 32. The baffle 31 is hinged to one end of the nozzle 3 at which gas is discharged, and is reset elastically by the torsion spring, so that the baffle 31 fits with the nozzle 3 to achieve blocking of the nozzle 3. The specific working principle is as follows: when there is no high-pressure gas ejected, the torsion spring keeps the baffle 31 close to the nozzle 3 to prevent metal powder from entering the interior of the nozzle 3 and polluting the nozzle 3; when high-pressure gas is ejected through the nozzle 3, the force of the airflow overcomes the elastic force of the torsion spring to push the baffle 31 open, thereby allowing the gas to flow out.

[0028] See also Figure 5 The lower end of the vertical circular tube 22 is connected with a moving wheel 4, which is divided into two universal wheels 42 arranged at the lower end of the two vertical circular tubes 22 on the front side and two directional wheels 41 arranged at the lower end of the two vertical circular tubes 22 on the rear side. The two universal wheels 42 are adapted with brakes 43. The moving wheel 4 of this embodiment is made of polyurethane (PU) material, which will not cause wear on the self-leveling floor, has light load, low moving noise, and is light and flexible. The metal powder transfer tank can be easily moved to the designated position, and the universal wheel 42 can be locked by the brake 43 to ensure safety and transfer efficiency during operation.

[0029] A pad 25 is provided at the lower end of the vertical circular tube 22. The four corners of the pad 25 are rounded and smooth, and four oblong holes 251 are provided. The oblong holes 251 are connected to the moving wheel 4 through bolts and fastened by nuts. The rounded corners of the pad 25 in this embodiment reduce the possibility of accidental scratches during operation and increase the safety of use. The oblong holes 251 have a certain adjustment space, so that the installation position of the moving wheel 4 can be fine-tuned as needed. The fastening of bolts and nuts ensures the firm connection between the moving wheel 4 and the pad 25, thereby enhancing the stability of the overall structure.

[0030] Two push handles 121 are symmetrically arranged on the front side of the tank body 1, so that the operator can better control and guide when moving the metal powder transfer tank. The spacing and setting height of the push handles 121 should be determined according to ergonomic principles to ensure that the operator can operate comfortably and safely. According to the general guidelines of ergonomics, the height of the optimal working area of ​​the arm is approximately between 70 and 135 cm. As for the spacing of the push handles 121, it should be wide enough so that both hands can hold it comfortably, but it should not be too wide so that the operator needs to overextend his arms. Generally speaking, the spacing of the push handles 121 can be determined according to the shoulder width of the operator, and usually this spacing will be between 40 and 50 cm to accommodate the shoulder width of most adults. Therefore, the setting height of the push handle 121 should be within this range to accommodate operators of different heights. The push handle 121 takes ergonomics into consideration. During the transportation process, whether it is pushing or pulling the transfer tank, the operation is easier and the labor intensity is reduced. At the same time, the symmetrical setting of the push handle 121 also helps to keep the tank body 1 balanced when moving to ensure safety. In summary, the setting height and spacing of the push handles 121 should take into account the comfort and efficiency of operation, while also meeting safety standards.

[0031] The inner surface of the tank body 1 is mirror polished, and the inner surface is highly polished (so that the roughness is maintained at R a 0.28~0.4 microns), so that it can reach the smoothness close to the mirror surface. The flow resistance of the metal powder is reduced and the unloading efficiency of the metal powder is improved. In addition, the smooth surface is easy to clean and maintain, and the service life of the tank body 1 is extended.

[0032] The tank body 1 is composed of a round cover 11, a round bin body 12, and a conical bin body 13 from top to bottom, and the corners of the connection between the round bin body 12 and the conical bin body 13 are arc-shaped. In this embodiment, the round cover 11 is located at the top of the tank body 1, providing a seal for the tank body 1 to prevent dust leakage and external pollution; the round bin body 12 is immediately below the round cover 11, providing sufficient space to store metal powder; the conical bin body 13 is located below the round bin body 12, and its conical design helps the powder flow to the discharge port 131 by gravity. The connection between the round bin body 12 and the conical bin body 13 adopts an arc transition, which reduces the accumulation of powder during the transfer process, prevents the generation of dead corners, and facilitates cleaning and maintenance.

[0033] The breathing port 112 with a filter is provided above the round cover 11, which is a common design for maintaining the pressure balance inside and outside the tank body 1 and preventing dust and other pollutants from entering the tank body 1. Three lifting rings 113 are evenly arranged circumferentially above the round cover 11 to facilitate the lifting and handling of the metal powder transfer tank. The three lifting rings 113 are distributed at 120° between each other to ensure the stability of the tank body 1 during the transportation process, prevent the tank body 1 from tilting or rotating during the lifting process, and play a role in protecting the tank body 1.

[0034] The above contents described in this specification are merely examples of the present utility model. Those skilled in the art of the present utility model may make various modifications or additions to the specific embodiments described, or replace them in similar ways, as long as they do not deviate from the contents of the present utility model specification or exceed the scope defined in the claims, they shall all fall within the protection scope of the present utility model.

Claims

1. A metal powder transfer tank, comprising a tank body and a round tube support, characterized in that: A feed port is provided above the tank body, a discharge port is provided below the tank body, the discharge port is adapted to be equipped with a discharge valve, the round tube support leg adopts a hollow structure, and is provided with an air inlet joint connected to the cavity, and a nozzle is provided inside the tank body that is unidirectionally connected to the round tube support leg cavity.

2. A metal powder transport tank according to claim 1, characterized in that: The circular tube support leg includes four vertical circular tubes and three transverse circular tubes. The transverse circular tube is installed between two vertical circular tubes. Both the vertical circular tubes and the transverse circular tubes adopt a hollow structure and the cavities between the circular tubes are interconnected. A one-way valve that is unidirectionally connected to the tank body is provided at the upper end of the vertical circular tube. One end of the one-way valve is connected to the nozzle. The lower end surface of the vertical circular tube is sealed. An air inlet joint that is connected to the cavity of the circular tube support leg is provided on the outer side of any transverse circular tube.

3. A metal powder transport tank according to claim 2, characterized in that: The nozzle is adapted to be equipped with a blocking cover, and the blocking cover is adapted to be equipped with a resetting component.

4. A metal powder transport tank according to claim 2, characterized in that: The lower ends of the vertical circular tubes are connected with moving wheels, which are divided into two universal wheels arranged at the lower ends of the two front vertical circular tubes and two fixed wheels arranged at the lower ends of the two rear vertical circular tubes, and the two universal wheels are adapted with brakes.

5. A metal powder transport tank according to claim 4, characterized in that: A pad is arranged at the lower end of the vertical circular tube. The four corners of the pad are rounded and smoothed. Four oblong holes are opened on the pad. Bolts are passed through the oblong holes to connect with the moving wheels and are fastened by nuts.

6. A metal powder transport tank according to claim 2, characterized in that: Two push handles are symmetrically arranged on the front side of the tank body.

7. A metal powder transport tank according to claim 6, characterized in that: The inner surface of the tank body is mirror polished.

8. The metal powder transport tank according to claim 7, characterized in that: The tank body is composed of a round cover, a round bin body and a conical bin body in sequence from top to bottom, and the corners of the connection between the round bin body and the conical bin body adopt arc transition.

9. A metal powder transport tank according to claim 8, characterized in that: A breathing port with a filter is arranged above the round cover.

10. The metal powder transport tank according to claim 9, characterized in that: Three lifting rings are evenly arranged circumferentially above the round cover.