Automatic plugging machine

Abstract

The utility model relates to the technical field of automatic plugging machines, and discloses an automatic plugging machine. Comprising a machine body, a straight vibration stock bin fixedly installed on the machine body, a flexible disc fixedly installed on the straight vibration stock bin, a waste bin fixedly installed on the flexible disc, a detection assembly for detecting products, a mechanical arm fixedly installed on the machine body, a connection line, an oil pumping cover, a code scanning assembly, a circulation table and a carrying assembly arranged on the machine body. And the pressure maintaining assembly ensures the pressure of the product. In the utility model, the pressure maintaining cylinder drives the pressure sensor and the height detection needle to move downwards to the surface of a product, the height detection needle contacts with the product to push the height floating block, the laser sensor detects the height difference, and the pressure sensor sets a fixed value to maintain the pressure of the product, so that the pressure maintaining and detection of the product can be completed, and the purposes of saving labor and improving the detection efficiency are achieved. And the efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of automatic plugging machines, in particular to an automatic plugging machine. Background Art

[0002] Automatic plugging machine is an automated equipment, mainly used to automatically put plugs or caps into containers or packaging boxes. This equipment can improve production efficiency, reduce manual operations and reduce production costs.

[0003] The working principle of an automatic plugging machine is usually to place the plugs or caps in the feeding device of the equipment, then grab them one by one through a robotic arm or conveyor belt, and then accurately place them in the container or box. Some advanced automatic plugging machines are also equipped with a visual recognition system that can automatically identify the position and size of the container or box to ensure that the plugs or caps can be accurately loaded.

[0004] The patent with application number CN202220303981.7 discloses an automatic plugging device, including a frame, the frame is provided with a workpiece positioning assembly, a plug feeding assembly, a plug positioning assembly and a plugging robot, the workpiece positioning assembly is used to clamp and position the workpiece; the plug feeding assembly is arranged on one side of the workpiece positioning assembly, and is used to feed the plug to the plug feeding station; the plug positioning assembly is arranged between the workpiece positioning assembly and the plug feeding assembly, and is used to position the plug; the plugging robot is arranged between the workpiece positioning assembly and the plug feeding assembly, and is used to transfer the plug at the plug feeding station to the plug positioning assembly, and transfer the plug after the plug positioning assembly is in place to the workpiece positioning assembly and install it on the workpiece. The automatic plugging device can realize the automatic installation of the plug, replace manual operation, save labor costs, improve production efficiency, and save time and labor.

[0005] However, after the rubber plug is inserted, it may rebound, resulting in the plug being positioned unqualified, increasing the product scrap rate and increasing enterprise costs.

[0006] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Utility Model Content

[0007] The purpose of the utility model is to provide an automatic plugging machine which can effectively solve the above technical problems.

[0008] In order to achieve the purpose of the utility model, the following technical scheme is adopted: comprising: a machine body, a straight vibration bin fixedly mounted on the machine body, a flexible plate fixedly mounted on the straight vibration bin, a waste bin fixedly mounted on the flexible plate, a detection component for detecting products, a manipulator fixedly mounted on the machine body, a connecting line, an oil extraction hood, a code scanning component, a turntable, a handling component arranged on the machine body, and a pressure-maintaining component for ensuring product pressure;

[0009] The pressure-maintaining assembly includes: a pressure-maintaining cylinder, a laser sensor fixedly mounted on the pressure-maintaining cylinder, a height floating block provided on the pressure-maintaining cylinder, a height detection needle fixedly mounted on the height floating block, and a pressure sensor fixedly mounted on the pressure-maintaining cylinder.

[0010] Furthermore, the detection assembly includes a lower camera and an upper camera fixedly mounted on the body.

[0011] Furthermore, the code scanning component includes a mobile module fixedly mounted on the body and a code scanning gun fixedly mounted on the mobile module; the code scanning gun is arranged above the connecting line.

[0012] Furthermore, the transport assembly includes a bracket fixedly connected to the body, a three-axis moving module fixedly installed on the bracket, and a suction cup fixedly connected to the three-axis moving module.

[0013] Furthermore, the straight vibration silo is symmetrically arranged with respect to the surface center line of the machine body.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the utility model is an automatic plugging machine, in which the pressure-maintaining cylinder drives the pressure sensor and the height detection needle to move downward to the surface of the product, the height detection needle contacts the product to push the height floating block, the height difference is detected by the laser sensor, and the pressure sensor sets a fixed value to maintain the pressure of the product, thereby completing the pressure maintenance and detection of the product, thereby saving labor and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0016] Figure 1 This is a structural schematic diagram of an automatic plugging machine of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the direct vibration bin and the flexible disk cooperating with each other in an automatic plugging machine of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of a detection component of an automatic plugging machine of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of a code scanning component of an automatic plugging machine of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of a handling component of an automatic plugging machine of the utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the body and the pressure-maintaining cylinder of an automatic plugging machine of the utility model cooperating with each other;

[0022] Figure 7 The utility model is an automatic plugging machine Figure 6 Enlarged structural diagram at A in the middle.

[0023] In the figure: 1. Machine body; 2. Straight vibration bin; 3. Flexible disk; 4. Waste bin; 5. Detection component; 51. Lower camera; 52. Upper camera; 6. Robot; 7. Connecting line; 8. Oil extraction hood; 9. Barcode scanning component; 91. Mobile module; 92. Barcode scanning gun; 10. Turntable; 11. Transport component; 111. Bracket; 112. Three-axis mobile module; 113. Suction cup; 12. Pressure holding component; 121. Pressure holding cylinder; 122. Laser sensor; 123. Height floating block; 124. Height detection needle; 125. Pressure sensor. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the utility model, rather than all embodiments.

[0025] In the description of the present utility model, it should be understood that the terms "center", "lateral", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present utility model. When a mechanism is referred to as being "fixed to" another mechanism, it may be directly on the other mechanism or there may also be a centered mechanism. When a mechanism is considered to be "connected to" another mechanism, it may be directly connected to the other mechanism or there may be a centered mechanism at the same time. When a mechanism is considered to be "set on" another mechanism, it may be directly set on the other mechanism or there may be a centered mechanism at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0026] like Figures 1 to 7As shown, the utility model is an automatic plugging machine, comprising: a machine body 1, a straight vibration bin 2 fixedly mounted on the machine body 1, a flexible disk 3 fixedly mounted on the straight vibration bin 2, a waste bin 4 fixedly mounted on the flexible disk 3, the straight vibration bin 2 is symmetrically arranged with respect to the surface center line of the machine body 1, the straight vibration bin 2 feeds materials into the flexible disk 3, the flexible disk 3 is responsible for screening the front and back sides of the rubber plugs, unqualified products enter the waste bin 4 for collection, a detection component 5 for detecting products, a manipulator 6 fixedly mounted on the machine body 1, a connecting line 7, the connecting line 7 is responsible for carrying the incoming materials into four sections and five channels, an oil extraction hood 8, an oil spray pipe is arranged inside the oil extraction hood 8, which is responsible for oiling the products, a code scanning component 9, a turntable 10, the turntable 10 cooperates with the conveying component 11 to respectively convey the products to two groups of processing components for processing, the conveying component 11 arranged on the machine body 1, and a pressure maintaining component 12 for ensuring the pressure of the products.

[0027] The connecting line 7 receives the incoming materials and transports them. At this time, the oil hood 8 sprays oil, and then the back plate is transported to the turntable 10 through the transport component 11. Then the product is moved to a suitable position through the turntable 10 and the back plate is transported to the fixture processing position for processing through the transport component 11. At the same time, the rubber plug is loaded through the flexible disk 3 and the detection component 5 detects the front and back of the rubber plug and guides the robot 6 to pick up the material. Then the product is assembled by the robot 6 and then transported to the pressure holding component 12 for pressure holding and detection, thereby completing the combination and pressure holding detection process of the back plate and the rubber plug. This process can improve the success rate of the plugging installation, and can directly perform detection, eliminating the need for manual detection of the finished product and saving costs.

[0028] The pressure-maintaining component 12 includes: a pressure-maintaining cylinder 121, a laser sensor 122 fixedly mounted on the pressure-maintaining cylinder 121, a height floating block 123 arranged on the pressure-maintaining cylinder 121, a height detection needle 124 fixedly mounted on the height floating block 123, and a pressure sensor 125 fixedly mounted on the pressure-maintaining cylinder 121. The pressure-maintaining cylinder 121 drives the pressure sensor 125 and the height detection needle 124 to move downward to the product surface. The height detection needle 124 contacts the product and pushes the height floating block 123. The laser sensor detects the height difference. The pressure sensor 125 sets a fixed value to maintain the pressure of the product, thereby completing the pressure maintenance and detection of the product, thereby saving labor and improving efficiency.

[0029] The detection component 5 includes a lower camera 51 and an upper camera 52 fixedly mounted on the body 1. The lower camera 51 and the upper camera 52 are responsible for guiding the robot 6 to pick up and place materials to avoid errors in the robot 6 picking up materials, which affects the subsequent assembly work of the product, thereby improving the product yield.

[0030] The barcode scanning component 9 includes a mobile module 91 fixedly mounted on the body 1 and a barcode scanning gun 92 fixedly mounted on the mobile module 91 ; the barcode scanning gun 92 is arranged above the docking line 7 , and the barcode scanning gun 92 is moved by the mobile module 91 to scan the products above the docking line 7 .

[0031] The transport component 11 includes a bracket 111 fixedly connected to the body 1, a three-axis movable module 112 fixedly installed on the bracket 111, and a suction cup 113 fixedly connected to the three-axis movable module 112. The product is sucked by the suction cup 113 and moved by the three-axis movable module 112, so that the back panel can be transported to a suitable position for processing.

[0032] Working principle: The pressure-maintaining cylinder 121 drives the pressure sensor 125 and the height detection needle 124 to move downward to the product surface. The height detection needle 124 contacts the product to push the height floating block 123. The laser sensor detects the height difference. The pressure sensor 125 sets a fixed value to maintain the pressure of the product, thereby completing the pressure maintenance and detection of the product, saving labor and improving efficiency.

[0033] The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.

[0034] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the claims attached to the utility model.

Claims

1. An automatic plugging machine, characterized in that: include: A machine body, a straight vibration bin fixedly mounted on the machine body, a flexible plate fixedly mounted on the straight vibration bin, a waste bin fixedly mounted on the flexible plate, a detection component for detecting products, a manipulator fixedly mounted on the machine body, a connecting line, an oil extraction hood, a code scanning component, a turntable, a handling component arranged on the machine body, and a pressure-maintaining component for ensuring product pressure; The pressure-maintaining assembly includes: a pressure-maintaining cylinder, a laser sensor fixedly mounted on the pressure-maintaining cylinder, a height floating block provided on the pressure-maintaining cylinder, a height detection needle fixedly mounted on the height floating block, and a pressure sensor fixedly mounted on the pressure-maintaining cylinder.

2. An automatic plugging machine as claimed in claim 1, characterized in that: The detection assembly includes a lower camera and an upper camera fixedly mounted on the body.

3. An automatic plugging machine as claimed in claim 1, characterized in that: The code scanning component comprises a mobile module fixedly mounted on the machine body and a code scanning gun fixedly mounted on the mobile module; the code scanning gun is arranged above the connecting line.

4. An automatic plugging machine as claimed in claim 1, characterized in that: The transport assembly comprises a bracket fixedly connected to the machine body, a three-axis moving module fixedly installed on the bracket, and a suction cup fixedly connected to the three-axis moving module.

5. An automatic plugging machine as claimed in claim 1, characterized in that: The straight vibration bin is symmetrically arranged with respect to the surface center line of the machine body.

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