Steel wire bundle discharging device

By designing a wire bundling and discharge device including cleaning units and limiting units, the problem of impurities and dust residues when wire bundling is solved, and automatic discharge is realized, improving the quality and operating efficiency of the steel wire.

CN222593041UActive Publication Date: 2025-03-11NANJING TUOCHUANG PRECISION METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202421413745.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-03-11
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

The prior art fails to effectively remove impurities and dust from the surface of the steel wire when the wire is rolled and bundled, which affects the quality of the steel wire. The discharge process requires manual operation, which is time-consuming and labor-consuming.

Method used

A steel wire bundling and feeding device is designed, including a roll bundling and feeding unit, and a cleaning unit and a limiting unit are provided in the unit. The cleaning unit cleans the surface of the steel wire through a spring-driven wipe block, and the limiting unit limits and bundles the steel wire through a motor-driven sleeve plate and screw, and discharges materials through a cylinder-driven sleeve ring.

Benefits of technology

Effectively remove impurities and dust from the surface of the steel wire, ensure the cleanliness of the steel wire, and reduce the time and effort of manual operation through an automated discharge process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a steel wire bundle discharging device, and relates to the field of steel wire bundle discharging, the steel wire bundle discharging device comprises a bundle winding discharging unit, the bundle winding discharging unit comprises a fixed disc, and a cleaning unit is arranged on the front face of the fixed disc; the second motor drives the screw rod to rotate, so that the sleeve plate can extend to the outside of the roller body, the steel wire can be limited when the steel wire is rolled and bundled, the steel wire penetrates through the pulley, the pulley limits the steel wire, the elastic force of the spring drives the wiping block to make contact with the steel wire downwards, impurities and dust on the surface of the steel wire can be wiped away, and the cleanliness of the steel wire is guaranteed; an electric push rod can drive a connecting frame, a pulley and a steel wire to move, the steel wire rolling and bundling position can be adjusted conveniently, an output shaft of a first motor drives a roller to rotate, the roller can drive the steel wire to move, and therefore steel wire rolling and bundling are achieved; the lantern ring can push down the bundled steel wire from the surface of the roller body, and discharging operation is achieved.
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Description

Technical Field

[0001] The utility model belongs to the field of steel wire bundle discharging, in particular to a steel wire bundle discharging device. Background Art

[0002] After the steel wire is produced, in order to facilitate the subsequent storage and transportation, a rolling and bundling equipment is needed to roll the steel wire. After the bundling is completed, it can be removed to realize the discharge, which is convenient for the subsequent storage and transportation.

[0003] When the steel wire is being rolled and bundled, one end of the steel wire is first placed on the winding roller, and the steel wire is rolled and bundled by the rotation of the winding roller, so that the steel wire is in a coiled state. After the rolling and bundling is completed, the rolled and bundled steel wire is taken off the winding and bundling by personnel, thereby completing the rolling and bundling operation of the steel wire, which is convenient for the storage and transportation of the steel wire. However, after the production of the steel wire is completed, there will be some impurities and dust on the surface of the steel wire, and in the prior art, when the steel wire is rolled and bundled, because the steel wire is directly rolled and bundled, the surface of the steel wire is not wiped, and then the impurities and dust will be left on the surface of the steel wire, affecting the quality of the steel wire, and after the steel wire is rolled and bundled, it needs to be manually discharged, which is time-consuming and labor-intensive.

[0004] In summary, the utility model therefore provides a wire bundle unloading device to solve the above-mentioned problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A wire bale unloading device comprises a coil unloading unit, the coil unloading unit comprises a fixed disk, a cleaning unit is arranged on the front of the fixed disk, a first motor is fixedly connected to the right side of the fixed disk, and the output shaft of the first motor is drivingly connected to a roller body, a limiting unit is arranged in the inner cavity of the roller body, a cylinder is fixedly connected to the front end and the rear end of the right side of the fixed disk, and a collar is fixedly connected to the output end of the cylinder;

[0007] The cleaning unit comprises a connecting frame, and the inner cavity of the connecting frame is movably connected to a pulley through a bearing, the top of the inner cavity of the connecting frame is fixedly connected to a spring, and the bottom of the spring is fixedly connected to a wiping block, the bottom of the wiping block extends to the inner cavity of the pulley and is movably connected to the inner cavity of the pulley, and an electric push rod is provided on one side of the connecting frame;

[0008] The limiting unit comprises a second motor, the output shafts at both ends of the second motor are both drivingly connected with screw rods, and a sleeve plate is provided on the surface of the screw rod, and the sleeve plate and the screw rod are threadedly connected.

[0009] Furthermore, in the utility model, through grooves are provided on the top and the bottom of the roller body, and the sleeve plate passes through the inner cavity of the through groove and is movably connected with the inner cavity of the through groove.

[0010] Furthermore, in the utility model, a support is fixedly connected to the bottom of the fixed plate, one side of the second motor is fixedly connected to the left side of the inner cavity of the roller body, and the ring is sleeved on the surface of the roller body.

[0011] Furthermore, in the utility model, the right end of the electric push rod is fixedly connected to a support plate, the back side of the support plate is fixedly connected to a fixed disk, and the output end of the electric push rod is fixedly connected to a connecting frame.

[0012] Furthermore, in the utility model, a limiting block is fixedly connected to one side of the sleeve plate, and limiting grooves are provided at the upper and lower ends of the left side of the inner cavity of the roller body. The limiting block is located in the inner cavity of the limiting groove and is slidably connected to the inner cavity of the limiting groove.

[0013] Furthermore, in the utility model, slide plates are fixedly connected to both sides of the wiping block, slide grooves are provided on both sides of the inner cavity of the connecting frame, and one end of the slide plate extends to the inner cavity of the slide groove and is slidably connected to the inner cavity of the slide groove.

[0014] Beneficial effects: The utility model has the following beneficial effects:

[0015] The utility model drives the screw rod to rotate through the second motor, so that the sleeve plate can be extended to the outside of the roller body, and the steel wire can be limited when being rolled and bundled. The steel wire passes through the pulley, and the pulley limits the steel wire. The elastic force of the spring drives the wiping block downward to contact the steel wire, and thus the impurities and dust on the surface of the steel wire can be wiped off to ensure its cleanliness. The electric push rod can drive the connecting frame, the pulley and the steel wire to move, so as to adjust the steel wire rolling and bundling position. The roller body is driven to rotate by the output shaft of the first motor, and the roller body can drive the steel wire to move, so as to realize the rolling and bundling of the steel wire. The output end of the cylinder drives the sleeve ring to be pushed to one side, so that the sleeve ring can push the rolled and bundled steel wire off the surface of the roller body, so as to realize the material discharge operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the roller body of the utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure of the connecting frame, spring and pulley of the utility model;

[0019] Figure 4 It is a schematic diagram of the connection structure of the sleeve ring and the cylinder of the utility model.

[0020] In the figure:

[0021] 1. Roll unwinding unit; 11. Fixed plate; 111. Support; 12. First motor; 13. Roller; 131. Limiting groove; 14. Cylinder; 15. Ring; 2. Cleaning unit; 21. Connecting frame; 211. Slide; 22. Pulley; 23. Spring; 24. Wiping block; 241. Slide plate; 25. Electric push rod; 251. Support plate; 3. Limiting unit; 31. Second motor; 32. Screw; 33. Bushing; 331. Limiting block. DETAILED DESCRIPTION

[0022] In order to better understand the technical content of the utility model, specific embodiments are cited and described as follows in conjunction with the accompanying drawings. In this disclosure, various aspects of the utility model are described with reference to the accompanying drawings, and many illustrative embodiments are shown in the accompanying drawings. The embodiments of the present disclosure are not necessarily defined to include all aspects of the utility model. It should be understood that the various concepts and embodiments introduced above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in the utility model are not limited to any implementation method. In addition, some aspects disclosed in the utility model can be used alone, or used in any appropriate combination with other aspects disclosed in the utility model.

[0023] Example 1

[0024] like Figure 1-4 As shown, it is the first embodiment of the utility model, which provides a wire bundle unloading device, including a roll unloading unit 1, the roll unloading unit 1 includes a fixed disk 11, a cleaning unit 2 is arranged on the front of the fixed disk 11, a first motor 12 is fixedly connected to the right side of the fixed disk 11, and the output shaft of the first motor 12 is drivingly connected to a roller body 13, a limiting unit 3 is arranged in the inner cavity of the roller body 13, a cylinder 14 is fixedly connected to the front end and the rear end of the right side of the fixed disk 11, and a collar 15 is fixedly connected to the output end of the cylinder 14;

[0025] The cleaning unit 2 includes a connecting frame 21, and the inner cavity of the connecting frame 21 is movably connected to a pulley 22 through a bearing, the top of the inner cavity of the connecting frame 21 is fixedly connected to a spring 23, and the bottom of the spring 23 is fixedly connected to a wiping block 24, the bottom of the wiping block 24 extends to the inner cavity of the pulley 22 and is movably connected to the inner cavity of the pulley 22, and an electric push rod 25 is provided on one side of the connecting frame 21;

[0026] The limiting unit 3 includes a second motor 31 . The output shafts at both ends of the second motor 31 are both drivingly connected to screw rods 32 . A sleeve plate 33 is provided on the surface of the screw rod 32 . The sleeve plate 33 and the screw rod 32 are threadedly connected.

[0027] like Figure 1-4As shown, the output shaft of the second motor 31 drives the screw rod 32 to rotate. Since the screw rod 32 and the sleeve plate 33 are threadedly connected, the sleeve plate 33 can be extended to the outside of the roller body 13, so that the steel wire can be limited when it is rolled and bundled. The steel wire passes through the pulley 22 and moves to the surface of the roller body 13, so that the pulley 22 can limit the steel wire, and the elastic force of the spring 23 drives the wiping block 24 downward to contact the steel wire, so that impurities and dust on the surface of the steel wire can be wiped off to ensure its cleanliness. The electric push rod 25 can drive the connecting frame 21, the pulley 22 and the steel wire to move their positions, so as to adjust the steel wire rolling and bundling position. The output shaft of the first motor 12 drives the roller body 13 to rotate, and the roller body 13 can drive the steel wire to move, so as to realize the rolling and bundling of the steel wire. The output end of the cylinder 14 drives the ring 15 to push to one side, so that the ring 15 can push the rolled and bundled steel wire from the surface of the roller body 13 to realize the material discharge operation.

[0028] Example 2

[0029] Reference Figure 1-3 , which is the second embodiment of the utility model, and this embodiment is based on the previous embodiment.

[0030] In this embodiment, through grooves are formed on the top and the bottom of the roller body 13 , and the sleeve plate 33 passes through the inner cavity of the through groove and is movably connected to the inner cavity of the through groove.

[0031] A support 111 is fixedly connected to the bottom of the fixed plate 11 , one side of the second motor 31 is fixedly connected to the left side of the inner cavity of the roller body 13 , and the sleeve ring 15 is sleeved on the surface of the roller body 13 .

[0032] The right end of the electric push rod 25 is fixedly connected to a support plate 251 , the back side of the support plate 251 is fixedly connected to the fixed disk 11 , and the output end of the electric push rod 25 is fixedly connected to the connecting frame 21 .

[0033] As shown in 1-3, when the sleeve plate 33 moves, it will pass through the inner cavity of the through groove, and then the through groove can limit the sleeve plate 33 to prevent the sleeve plate 33 from being misplaced. The support 111 can stably support the fixed plate 11, and the support plate 251 can well support the electric push rod 25, ensuring the stability of the electric push rod 25.

[0034] Example 3

[0035] Reference Figure 2 and 3 , which is the third embodiment of the utility model, and this embodiment is based on the previous two embodiments.

[0036] In this embodiment, a limiting block 331 is fixedly connected to one side of the sleeve plate 33, and limiting grooves 131 are provided at the upper and lower ends of the left side of the inner cavity of the roller body 13. The limiting block 331 is located in the inner cavity of the limiting groove 131 and is slidably connected to the inner cavity of the limiting groove 131.

[0037] Slide plates 241 are fixedly connected to both sides of the wiping block 24 . Slide grooves 211 are provided on both sides of the inner cavity of the connecting frame 21 . One end of the slide plate 241 extends to the inner cavity of the slide groove 211 and is slidably connected to the inner cavity of the slide groove 211 .

[0038] like Figure 2 and 3 As shown, when the wiping block 24 moves, the wiping block 24 drives the slide plate 241 to slide along the inner cavity of the slide groove 211, thereby limiting the wiping block 24 to prevent the wiping block 24 from being misplaced. When the sleeve plate 33 moves, the sleeve plate 33 drives the limiting block 331 to slide along the inner cavity of the limiting groove 131, thereby ensuring the stability of the sleeve plate 33 during movement and preventing the sleeve plate 33 from rotating during movement.

[0039] When in use, first turn on the second motor 31, and the output shaft of the second motor 31 drives the screw 32 to rotate forward. Since the screw 32 and the sleeve 33 are threadedly connected, the sleeve 33 can be extended to the outside of the roller body 13, so that the steel wire can be limited when it is rolled and bundled in the later stage. Then, the steel wire is taken, passed through the pulley 22, and moved to the surface of the roller body 13, and then the steel wire can be limited by the pulley 22. By turning on the first motor 12, the output shaft of the first motor 12 drives the roller body 13 to rotate, and the roller body 13 can drive the steel wire to move, so as to realize the winding and bundling of the steel wire. The steel wire bounces while being rolled and bundled. The elastic force of the spring 23 drives the wiping block 24 downward to contact the steel wire, thereby wiping off impurities and dust on the surface of the steel wire to ensure its cleanliness. When bundling, the electric push rod 25 can drive the connecting frame 21, the pulley 22 and the steel wire to move, so as to adjust the position of the steel wire bundling. After bundling, the output shaft of the second motor 31 drives the screw 32 to rotate in the opposite direction, so that the sleeve plate 33 can enter the interior of the roller body 13, and finally the output end of the cylinder 14 drives the sleeve ring 15 to be pushed to one side, so that the sleeve ring 15 can push the bundled steel wire off the surface of the roller body 13 to realize the material discharge operation.

[0040] The standard parts used in this application document can all be purchased from the market and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented through simple programming by technicians in this field, which is common knowledge in the field. This application is mainly used to protect mechanical devices, so this application no longer explains the control method and circuit connection in detail.

[0041] Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. A person with ordinary knowledge in the technical field to which the present invention belongs may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the definition of the claims.

Claims

1. A wire bale unloading device, comprising a coil unloading unit (1), characterized in that: The roll and bundle unwinding unit (1) comprises a fixed disk (11), a cleaning unit (2) is arranged on the front of the fixed disk (11), a first motor (12) is fixedly connected to the right side of the fixed disk (11), and the output shaft of the first motor (12) is drivingly connected to a roller body (13), a limiting unit (3) is arranged in the inner cavity of the roller body (13), a cylinder (14) is fixedly connected to the front and rear ends of the right side of the fixed disk (11), and a collar (15) is fixedly connected to the output end of the cylinder (14); The cleaning unit (2) comprises a connecting frame (21), and the inner cavity of the connecting frame (21) is movably connected to a pulley (22) via a bearing, the top of the inner cavity of the connecting frame (21) is fixedly connected to a spring (23), and the bottom of the spring (23) is fixedly connected to a wiping block (24), the bottom of the wiping block (24) extends to the inner cavity of the pulley (22) and is movably connected to the inner cavity of the pulley (22), and an electric push rod (25) is provided on one side of the connecting frame (21); The limiting unit (3) comprises a second motor (31), the output shafts at both ends of the second motor (31) are both drivingly connected to a screw rod (32), and a sleeve plate (33) is provided on the surface of the screw rod (32), and the sleeve plate (33) and the screw rod (32) are threadedly connected.

2. The wire bundle unloading device according to claim 1, characterized in that: The top and bottom of the roller body (13) are both provided with through grooves, and the sleeve plate (33) passes through the inner cavity of the through groove and is movably connected to the inner cavity of the through groove.

3. The wire bundle unloading device according to claim 1, characterized in that: The bottom of the fixed plate (11) is fixedly connected to a support (111), one side of the second motor (31) is fixedly connected to the left side of the inner cavity of the roller body (13), and the sleeve (15) is sleeved on the surface of the roller body (13).

4. The wire bundle unloading device according to claim 1, characterized in that: The right end of the electric push rod (25) is fixedly connected to a support plate (251), the back side of the support plate (251) is fixedly connected to a fixed disk (11), and the output end of the electric push rod (25) is fixedly connected to a connecting frame (21).

5. The wire bundle unloading device according to claim 1, characterized in that: A limiting block (331) is fixedly connected to one side of the sleeve plate (33); limiting grooves (131) are provided at the upper and lower ends of the left side of the inner cavity of the roller body (13); the limiting block (331) is located in the inner cavity of the limiting groove (131) and is slidably connected to the inner cavity of the limiting groove (131).

6. The wire bundle unloading device according to claim 1, characterized in that: Both sides of the wiping block (24) are fixedly connected with slide plates (241), both sides of the inner cavity of the connecting frame (21) are provided with slide grooves (211), and one end of the slide plate (241) extends to the inner cavity of the slide groove (211) and is slidably connected to the inner cavity of the slide groove (211).