Winding and bundling machine for wire production

By using elastic extrusion components to restrict the rotation of the wiring tray in the winding beam forming machine for wire production, the winding slack problem caused by the length of the conductor exceeding the demand during the winding process is solved, and a more efficient winding effect and convenient use is achieved.

CN222593049UActive Publication Date: 2025-03-11HENAN WEICHENG OPTICAL CABLE CO LTD
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Patent Information

Application Number
CN202421389687.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-11
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing winding beam forming machines for wire production lack rotation limit elements during the winding process, which causes the length of the wire released by the rotation of the wire plate to exceed the demand, resulting in the winding relaxation phenomenon.

Method used

The elastic extrusion element is used to limit the rotation of the discharge plate. By cooperating with the extrusion seat and the spring, extrusion pressure is applied to limit the rotation of the discharge plate, thereby preventing the conductor length from exceeding the demand.

Benefits of technology

It effectively avoids the winding and relaxation phenomenon that occurs during the wire winding into bundles, improves the winding effect, and makes the device more convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding bunching machine for wire production. The winding bunching machine comprises a supporting frame. The right wall of the supporting frame is rotationally connected with a winding shaft through a bearing, evenly-distributed rotating seats are arranged at the right end of the outer side of the winding shaft, evenly-distributed pay-off reels are rotationally connected between the rotating seats through rotating shafts, and evenly-distributed extrusion seats are fixedly connected to the right side of the rotating seat on the left side through evenly-distributed first telescopic columns and first springs. The first springs are movably connected with the outer ends of the adjacent first telescopic columns in a sleeving mode, the extrusion bases are installed with the adjacent pay-off discs in a matched mode, the left end of the outer side of the winding shaft is provided with a winding disc and an arc-shaped shell, and evenly-distributed wire penetrating holes are formed in the winding disc. And rotation of the pay-off reel is limited in the pay-off process through the elastic extrusion element, so that the phenomenon of winding looseness in the wire winding and bundling process is avoided, and the use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric wire winding and bundling, in particular to a winding and bundling machine for electric wire production. Background Art

[0002] Wires refer to conductors for transmitting electrical energy, which are divided into bare wires, electromagnetic wires and insulated wires. Bare wires have no insulating layer, including copper and aluminum flat wires, overhead stranded wires and various profiles (such as profiled wires, busbars, copper bars, aluminum bars, etc.). They are mainly used for outdoor overhead and indoor busbars and switch boxes. During the production process, multiple wires need to be wound together by a bundling machine. Some wires are produced using a winding bundling machine, including a base and a driving mechanism; Base: A vertical plate is provided on the right side of its upper end, and a mounting rod is rotatably connected to the mounting groove provided on the left end of the vertical plate through a bearing, a winding reel is provided on the left side of the outer arc surface of the mounting rod, and a wiring groove is provided on the right end of the winding reel, and a When multiple pay-off reels connected by bearings are used to wind multiple wires into bundles, the initial ends of the wires wound in the pay-off reels are passed through the corresponding wiring grooves, and then the mounting rods are rotated by the driving mechanism, so that the multiple wires in the pay-off reels are wound into bundles at the left end of the winding reel. However, in the process of the device winding the wires into bundles, the pay-off reels rotate around their own axis through the tightening force of the winding of the corresponding wires, and there is a lack of rotation limit elements in the process of the pay-off reels rotating around their own axis. If the length of the wires released by the pay-off reels exceeds the required amount of wire release during the winding process, the wires wound into bundles will become loose, which needs to be improved. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a winding and bundling machine for electric wire production. The device uses an elastic extrusion element to limit the rotation of the wire reel during the wire unwinding process, thereby avoiding the winding loosening phenomenon during the wire winding and bundling process. The utility model is easy to use and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a winding and bundling machine for electric wire production, comprising a support frame;

[0005] Support frame: Its right wall is rotatably connected with a winding shaft through a bearing, and an outer right end of the winding shaft is provided with evenly distributed rotating seats, and evenly distributed wire-paying drums are rotatably connected between the rotating seats through rotating shafts, and the right side of the rotating seat on the left side is fixedly connected with evenly distributed extrusion seats through evenly distributed telescopic columns and springs, and the springs are movably sleeved with the outer ends of the adjacent telescopic columns, and the extrusion seats are installed in cooperation with the adjacent wire-paying drums. A winding drum and an arc-shaped shell are respectively provided at the outer left end of the winding shaft, and evenly distributed threading holes are opened inside the winding drum. The device limits the rotation of the wire-paying drum during the wire-paying process through an elastic extrusion element, thereby avoiding the phenomenon of winding slack during the process of winding the wires into bundles, and is easy to use.

[0006] Furthermore, a control switch is provided on the right side of the support frame, and an input end of the control switch is electrically connected to an external power supply, so that the electrical components can be easily controlled.

[0007] Furthermore, the right side of the support frame is rotatably connected to a drive shaft via a bearing, and pulleys are provided at the right ends of the drive shaft and the winding shaft. The pulleys are connected by belt transmission, and a motor is provided on the right wall of the support frame. The input end of the motor is electrically connected to the input end of the control switch, and the output shaft of the motor is fixedly connected to the right end of the drive shaft, so as to provide power for the device to wind the wires into bundles.

[0008] Furthermore, a rubber ring is provided on the right side of the extrusion seat to increase the contact friction between the extrusion seat and the pay-off drum.

[0009] Furthermore, it also includes a wire seat, which is evenly arranged on the outer arc surface of the rotating seat on the left side to guide the wires in the wire pay-off reel to be wound into bundles.

[0010] Furthermore, a connecting ring is provided at the left end of the outer side of the winding shaft, and a uniformly distributed tightening ring is provided on the outer side of the connecting ring through telescopic column 2 and spring 2. The spring 2 is movably connected to the outer end of the adjacent telescopic column 2, and the compressive elastic force of the spring 2 is used to elastically tighten the wire between the wire seat and the wire threading hole, thereby further avoiding the winding loosening phenomenon during the process of winding the wire into a bundle.

[0011] Furthermore, the inside of the wire seat, tightening ring and wire threading hole are all provided with evenly distributed semicircular grooves, and the inside of the semicircular grooves are slidably connected with rotating balls, so as to reduce the contact wear between the wire seat, tightening ring and wire threading hole and the corresponding wires during the process of winding the wires into bundles.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] During the process of winding and bundling the wires, the tightening force of the wire bundling is used to make each wire drive the corresponding pay-off reel to rotate around its own axis. During this process, the compression force of spring 1 is used to make the extrusion seat apply an extrusion force to the pay-off reel, so that the pay-off reel needs to overcome the extrusion friction between the adjacent extrusion seat when it rotates to pay out the wire, thereby limiting the rotation of the pay-off reel to avoid the pay-off reel from rotating without restriction, resulting in the length of the released wire exceeding the required wire pay-off amount during the winding and bundling process, which may easily lead to the winding looseness of the bundled wires. The contact friction between the extrusion seat and the pay-off reel is increased by a rubber ring. The wire production winding and bundling machine uses an elastic extrusion element to limit the rotation of the pay-off reel during the pay-off process, thereby avoiding the winding looseness during the winding and bundling process of the wires, and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is an enlarged structural diagram of point A of the utility model.

[0016] In the figure: 1 support frame, 2 control switch, 3 winding shaft, 4 rotating seat, 5 rotating shaft, 6 pay-off drum, 7 telescopic column 1, 8 spring 1, 9 extrusion seat, 10 rubber ring, 11 wire seat, 12 connecting ring, 13 telescopic column 2, 14 spring 2, 15 tightening ring, 16 winding drum, 17 threading hole, 18 arc shell, 19 pulley, 20 belt, 21 motor, 22 rotating ball. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-2 ,This embodiment provides a technical solution: a winding and bundling machine for electric wire production, comprising a support frame 1;

[0019] Support frame 1: its right wall is rotatably connected with a winding shaft 3 through a bearing, and the outer right end of the winding shaft 3 is provided with evenly distributed rotating seats 4, and the rotating seats 4 are rotatably connected with evenly distributed wire-releasing drums 6 through rotating shafts 5. The right side of the rotating seat 4 on the left side is fixedly connected with evenly distributed extrusion seats 9 through evenly distributed telescopic columns 7 and springs 8. The springs 8 are movably sleeved with the outer ends of adjacent telescopic columns 7, and the extrusion seats 9 are installed in cooperation with the adjacent wire-releasing drums 6. The outer left end of the winding shaft 3 is respectively provided with a winding drum 16 and an arc-shaped shell 18, and the interior of the winding drum 16 is provided with evenly distributed threading holes 17. A control switch 2 is provided on the right side of the support frame 1, and the input end of the control switch 2 is electrically connected to the external power supply. The right side of the support frame 1 is rotatably connected with the outer end of the winding shaft 3 through a bearing. A drive shaft is connected, and the right ends of the drive shaft and the winding shaft 3 are both provided with pulleys 19, and the pulleys 19 are connected through a belt 20. A motor 21 is provided on the right wall of the support frame 1, and the input end of the motor 21 is electrically connected to the input end of the control switch 2, and the output shaft of the motor 21 is fixedly connected to the right end of the drive shaft. A rubber ring 10 is provided on the right side of the extrusion seat 9, and also includes a wire seat 11, which is evenly arranged on the outer arc surface of the rotating seat 4 on the left side. A connecting ring 12 is provided at the left end of the outer side of the winding shaft 3, and the outer side of the connecting ring 12 is provided with evenly distributed tightening rings 15 through telescopic columns 13 and springs 14. The springs 14 are movably connected to the outer ends of the adjacent telescopic columns 13. When a plurality of wires are wound into bundles during the production process of electric wires, first, The initial ends of the wires on the wire pay-off reel 6 pass through the adjacent wire seats 11, tightening rings 15 and threading holes 17 in sequence, and are wound and twisted at the left end of the arc shell 18. During this process, the tightening ring 15 is pressed to shrink the telescopic end of the telescopic column 13 and the spring 14, and then the wires wound into bundles pass through the guide holes on the right wall of the support frame 1 and are connected to the external traction device. Then the control switch 2 starts the motor 21 so that its output shaft drives the driving shaft to rotate. The driving shaft is driven by the belt between the pulley 19 and the belt 20, so that the winding shaft 3 rotates. The two pulleys 19 have different calibers, thereby realizing belt transmission. The winding shaft 3 drives the rotating seat 4 and the winding reel 16 to rotate, so that multiple wires are wound into bundles on the left side of the arc shell 18. At the same time, the bundled wires are collected by an external traction device. During the process of winding the wires into bundles, the tightening force of the wires into bundles is used to make each wire drive the corresponding pay-off drum 6 to rotate around its own axis. In this process, the compression force of the spring 18 makes the extrusion seat 9 apply an extrusion force to the pay-off drum 6, so that the pay-off drum 6 needs to overcome the extrusion friction between the adjacent extrusion seat 9 when it rotates to pay off the wire, thereby limiting the rotation of the pay-off drum 6 to avoid the pay-off drum 6 from rotating unrestrictedly, resulting in the length of the released wire exceeding the required wire release amount during the winding process, which may easily lead to the winding loosening of the bundled wires. The rubber ring 10 is used to increase the contact friction between the extrusion seat 9 and the pay-off drum 6.At the same time, the wire between the wire seat 11 and the wire threading hole 17 is elastically tightened by the compression force of the spring 2 14, so as to further avoid the phenomenon of winding looseness in the process of winding the wire into a bundle, and effectively improve the winding and bundling effect of the device on the wires. The winding and bundling machine for wire production uses an elastic extrusion element to limit the rotation of the wire pay-off drum 6 during the wire pay-off process, so as to avoid the phenomenon of winding looseness in the process of winding the wire into a bundle, and is easy to use;

[0020] Among them, the inside of the wire seat 11, the tightening ring 15 and the threading hole 17 are all provided with evenly distributed semicircular grooves, and the inside of the semicircular grooves are slidably connected with rotating balls 22. During the process of winding the wires into bundles, the wires contact the corresponding rotating balls 22, and the rotating balls 22 adaptively rotate around the corresponding semicircular grooves, thereby reducing the contact area and reducing the contact wear between the wire seat 11, the tightening ring 15 and the threading hole 17 and the corresponding wires.

[0021] The working principle of a wire winding and bundling machine for wire production provided by the utility model is as follows: when winding multiple wires into bundles during the wire production process, first, the initial ends of the wires on the wire pay-off disk 6 are respectively passed through the adjacent wire seats 11, tightening rings 15 and threading holes 17 in sequence, and are wound and twisted at the left end of the arc shell 18. During this process, the tightening ring 15 is pressed to cause the telescopic end of the telescopic column 2 13 and the spring 2 14 to contract, and then the bundled wires are passed through the guide holes on the right wall of the support frame 1 and connected to the external traction device, and then the control switch 2 starts the motor 21 so that its output shaft drives the driving shaft to rotate, and the driving shaft is driven by the belt between the pulley 19 and the belt 20 to rotate the winding shaft 3. The two pulleys 19 have different calibers, thereby realizing belt transmission, and the winding shaft 3 drives the rotating seat 4 and the winding disk 16 to rotate, so that multiple wires are wound into bundles on the left side of the arc shell 18, and the bundled wires are collected by the external traction device. During the wire winding and bundling process, the tightening force of the wire winding and bundling is used to make each wire drive the corresponding wire pay-off The disk 6 rotates around its own axis. During this process, the extrusion seat 9 applies an extrusion force to the pay-off disk 6 through the compression force of the spring 1 8, so that the pay-off disk 6 needs to overcome the extrusion friction between the adjacent extrusion seat 9 when it rotates to pay off the wire, thereby limiting the rotation of the pay-off disk 6 to avoid the pay-off disk 6 from rotating without restriction, resulting in the length of the released wire exceeding the required wire release amount during the winding process, which may easily cause the bundled wire to be loose. The rubber ring 10 is used to increase the contact friction between the extrusion seat 9 and the pay-off disk 6. At the same time, the compression force of the spring 2 14 is used to elastically tighten the wire between the wire seat 11 and the threading hole 17, further avoiding the winding loose phenomenon during the winding process of the wire, effectively improving the winding and bundling effect of the device on the wire. At the same time, during the winding process of the wire, the wire contacts the corresponding rotating ball 22, and the rotating ball 22 adaptively rotates around the corresponding semicircular groove, thereby reducing the contact area and reducing the contact wear between the wire seat 11, the tightening ring 15 and the threading hole 17 and the corresponding wire.

[0022] It is worth noting that the motor 21 disclosed in the above embodiment can adopt Y80M1-2, and the control switch 2 is provided with a control button corresponding to the motor 21 for controlling the switch thereof.

[0023] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A winding and bundling machine for electric wire production, characterized in that: It comprises a support frame (1); The support frame (1) has a right wall rotatably connected to a winding shaft (3) via a bearing, a right end of the outer side of the winding shaft (3) is provided with evenly distributed rotating seats (4), evenly distributed wire-releasing drums (6) are rotatably connected between the rotating seats (4) via a rotating shaft (5), the right side of the rotating seat (4) on the left side is fixedly connected to evenly distributed extrusion seats (9) via evenly distributed telescopic columns (7) and springs (8), the springs (8) are movably sleeved with the outer ends of the adjacent telescopic columns (7), the extrusion seats (9) are matched and installed with the adjacent wire-releasing drums (6), the left end of the outer side of the winding shaft (3) is provided with a winding drum (16) and an arc shell (18), and evenly distributed threading holes (17) are opened inside the winding drum (16).

2. The wire bundling machine according to claim 1, characterized in that: A control switch (2) is provided on the right side of the support frame (1), and an input end of the control switch (2) is electrically connected to an external power supply.

3. The wire bundling machine according to claim 2, characterized in that: The right side of the support frame (1) is rotatably connected to a driving shaft via a bearing, and the right ends of the driving shaft and the winding shaft (3) are both provided with pulleys (19), and the pulleys (19) are connected to each other via a belt (20). The right wall of the support frame (1) is provided with a motor (21), and the input end of the motor (21) is electrically connected to the input end of the control switch (2), and the output shaft of the motor (21) is fixedly connected to the right end of the driving shaft.

4. The wire bundling machine according to claim 1, characterized in that: The right side of the extrusion seat (9) is provided with a rubber ring (10).

5. The wire bundling machine according to claim 1, characterized in that: It also comprises a wire seat (11), wherein the wire seat (11) is evenly arranged on the outer arc surface of the rotating seat (4) on the left side.

6. The wire bundling machine according to claim 5, characterized in that: The left end of the outer side of the winding shaft (3) is provided with a connecting ring (12), and the outer side of the connecting ring (12) is provided with evenly distributed tightening rings (15) through telescopic columns (13) and springs (14), and the springs (14) are movably sleeved with the outer ends of adjacent telescopic columns (13).

7. The wire bundling machine according to claim 6, characterized in that: The insides of the conductor seat (11), the tightening ring (15) and the threading hole (17) are all provided with evenly distributed semicircular grooves, and the insides of the semicircular grooves are all slidably connected with rotating balls (22).