Natural luster finishing machine for velvet fabric
By designing a multifunctional hot machine, including adjustable heating rollers, electrostatic adsorption system, activated carbon plates and tension control systems, the problem of poor processing effect of traditional hot machine is solved, and more efficient fabric hot and cleanliness is achieved, and the gloss and overall quality of the fabric is improved.
Patent Information
- Application Number
- CN202411922902.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-03-21
AI Technical Summary
Traditional hot machines have problems such as poor processing effect, poor adaptability and low automation when dealing with fleece fabrics, resulting in uneven surfaces of the fabrics, insufficient gloss, and tiny particles and impurities.
A burner is designed including a flattening assembly, a guiding assembly, a burning assembly, a cleaning assembly and a winding assembly. The scalding assembly adopts an adjustable heating roller and an electrostatic adsorption system, the cleaning assembly uses activated carbon plates and a negative pressure pump, and the winding assembly is equipped with a tension control system.
Through the collaborative work of the multiple components of the hot machine, the gloss and texture of the fabric can be significantly improved, the surface impurities can be removed, and the fabric can be ensured dry and flat before winding, which improves the overall processing efficiency and the value of the fabric.
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Figure CN119663585A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile machinery and equipment, and particularly relates to a polishing machine for velvet fabrics. Background Art
[0002] In the textile industry, velvet fabrics are favored for their softness and warmth. However, during the production and processing of velvet fabrics, problems such as uneven surface, insufficient gloss, tiny particles and impurities often occur. These problems not only affect the appearance quality of the fabric, but also reduce the overall value of the fabric. In order to solve these problems, ironing machines came into being.
[0003] Although traditional ironing machines can perform a certain degree of flattening, ironing and cleaning of velvet fabrics, they often have problems such as poor processing effect, poor adaptability and low degree of automation. For example, traditional flattening components often use fixed flattening rollers, which cannot be adjusted according to the thickness and characteristics of the fabric, resulting in poor flattening effect; the guide component often uses a simple guide structure, which cannot accurately adjust and position the fabric; the ironing component often uses a single heating method, which cannot be flexibly heated according to the needs of the fabric; the cleaning component often uses a simple brushing or vacuuming method, which has a poor cleaning effect and is easy to damage the fabric; the winding component often lacks a tension control system, which makes the fabric prone to wrinkles and unevenness during the winding process.
[0004] In order to overcome these problems existing in the traditional ironing machine, a ironing machine for velvet fabrics is proposed to solve the problems of poor ironing effect, poor adaptability and low degree of automation. Summary of the invention
[0005] The purpose of the present invention is to provide a calendering machine for velvet fabrics to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a polishing machine for velvet fabrics, comprising a frame, characterized in that: a flattening component, a guiding component, a polishing component, a cleaning component and a winding component are installed on the side wall of the frame, the flattening component is used to flatten the velvet fabric to be processed to ensure the quality of subsequent processing, the guiding component is used to adjust the direction of the fabric to be processed so that it enters the polishing component correctly, the polishing component is used to perform polishing treatment on the flattened and guided fabric to improve the gloss and texture of the fabric, the cleaning component is used to clean the fabric after polishing to remove dust or impurities that may be generated, and the winding component is used to roll up the processed fabric for easy storage and transportation;
[0007] The ironing assembly includes a rotating disk, a heating roller, a sliding block, a sliding groove, a fixed plate, a fixed plate, a hydraulic cylinder, and a fixed plate, wherein:
[0008] The heating roller comprises a heating roller 1 and a heating roller 2, the rotating disk is mounted on the side wall of the frame, the rotating disk is provided with a sliding groove 1, the sliding groove 1 is vertically provided on the rotating disk, the rotating disk comprises a rotating shaft, one end of the rotating shaft is fixed to the center of the rotating disk, the other end of the rotating shaft is fixed to a rotating motor, and the rotating motor is fixed to the outside of the frame;
[0009] The fixed plate 5 is slidably connected to the rotating disk, the sliding block is fixed on the fixed plate 5, the sliding block is slidably connected in the sliding groove 1, a linear drive 1 is installed on the sliding block, the linear drive 1 is used to drive the sliding block, and the sliding block is made to slide vertically in the sliding groove 1 by the linear drive 1, thereby driving the fixed plate 5 to slide;
[0010] The heating roller 1 is fixed on the side wall of the fixing plate 5, the hydraulic cylinder 3 is arranged above the fixing plate 5, and the hydraulic cylinder 3 includes a hydraulic cylinder output end 3, and the hydraulic cylinder output end 3 is fixed to the top of the fixing plate 5.
[0011] The fixing plate 6 is vertically located directly below the fixing plate 5, the fixing plate 6 is fixedly connected to the rotating disk, and the heating roller 2 is fixedly connected to the side wall of the fixing plate 6;
[0012] The outer surface of the heating roller is fixed with a plurality of friction blocks, and the friction blocks are used to increase the contact area and friction between the heating roller and the fabric to ensure stable transmission of the fabric on the heating roller. The heating roller is provided with the suction groove, and an electrostatic generator is fixed in the suction groove. The electrostatic generator is used to generate an electrostatic field to absorb dust on the fabric or improve the performance of the fabric surface. The outer surface of the heating roller is provided with a plurality of suction holes, and the suction holes are used to assist the fabric to fit or remove tiny particles on the fabric surface. The plurality of suction holes are connected to the suction groove, and a suction port is provided on one side of the suction groove. A pressure hole is provided, a heating rod is arranged inside the heating roller, the heating rod is used to heat the heating roller, the heating roller also includes a heating roller shaft, a sealing gasket is rotatably connected to the heating roller shaft, the sealing gasket is used to seal the pressure extraction hole, prevent gas leakage, and ensure that the negative pressure pump can form an effective negative pressure environment when pumping negative pressure, a connecting hole is opened on the sealing gasket, the connecting hole and the pressure extraction hole cooperate, a negative pressure pump is installed on the sealing gasket, the negative pressure pump includes a pressure extraction pump output end, the negative pressure pump output end cooperates with the connecting hole, and is used to pump negative pressure to the suction groove.
[0013] The present invention further describes that the guide assembly includes an active roller, a driven roller, a connecting rod and a fixed plate, wherein:
[0014] The second fixing plate is fixed on the side wall of the frame, a bearing hole is opened on the second fixing plate, the active roller is installed on the second fixing plate, the active roller includes an active roller shaft, the active roller shaft bearing is connected to the bearing hole of the second fixing plate, one end of the connecting rod is fixedly connected to the active roller shaft, the other end of the connecting rod is installed on the driven roller, the driven roller includes a driven roller shaft, and the other end of the connecting rod is rotatably connected to the driven roller shaft.
[0015] The guide assembly also includes a second flattening roller, a third flattening roller, a third fixing plate, a fourth fixing plate and a second hydraulic cylinder, wherein:
[0016] The fixing plate 4 is vertically located directly below the fixing plate 3, the fixing plate 3 is slidably connected to the side wall of the frame, the flattening roller 2 is fixed to the side wall of the fixing plate 3, the hydraulic cylinder 2 is arranged above the fixing plate 3, the hydraulic cylinder 2 includes a hydraulic cylinder output end 2, the hydraulic cylinder output end 2 is fixed to the top of the fixing plate 3, the fixing plate 4 is fixed to the side wall of the frame, and the flattening roller 3 is fixed to the side wall of the fixing plate 4;
[0017] A storage groove is provided inside the flattening roller 2, and the storage groove is used to store electrostatic spray. A plurality of water spray holes are provided on the outer surface of the flattening roller 2, and a plurality of the water spray holes are communicated with the storage groove. A plurality of nozzles are installed in the water spray holes, and an input end of each nozzle is inserted into the storage groove, and a plurality of the nozzles are used to spray electrostatic spray. The internal structure of the flattening roller 3 is consistent with that of the flattening roller 2, which will not be elaborated here. When the flattening roller 2 rolls on the fabric, the nozzle will spray the electrostatic spray evenly onto the fabric, thereby achieving the purpose of processing the fabric.
[0018] The present invention further describes that the cleaning assembly includes a cleaning roller, a sliding plate, a drying roller, and a moving roller, wherein:
[0019] The cleaning roller is fixed on the side wall of the frame, and the cleaning roller includes bristles and a nozzle. The bristles are fixed on the outer diameter of the cleaning roller. When the cleaning roller rotates, the bristles will contact the fabric to help remove the residue on the surface of the fabric. The nozzle is fixed inside the cleaning roller and penetrates to its outer surface. The nozzle includes a nozzle input end, which is connected to a water tank for receiving clean water; the nozzle also includes a nozzle output end, and the output end of the nozzle faces the bristles. When water flows out from the water tank through the nozzle, it will be directly sprayed on the bristles; a water tank is opened in the cleaning roller, and the water tank is used to store clean water. Clean water is supplied to the nozzle through the water tank to ensure that the nozzle can continuously spray water on the bristles;
[0020] The sliding plate is fixed on the side wall of the frame, an activated carbon plate is installed on the sliding plate, and the activated carbon plate includes an upper activated carbon plate and a lower activated carbon plate, the upper activated carbon plate is fixed on the sliding plate, the lower activated carbon plate is slidably connected to the sliding plate, a linear drive is installed at the sliding part of the lower activated carbon plate, the linear drive drives the lower activated carbon plate to slide vertically on the sliding plate, the upper activated carbon plate is located directly above the lower activated carbon plate in the vertical direction, a sliding groove 2 is opened on the sliding plate, and the lower activated carbon plate is slidably arranged on the sliding groove 2;
[0021] The drying roller is fixed on the side wall of the frame, and is used to dry the fabric to ensure that the fabric is in a dry state before winding. The guide roller is fixed on the side wall of the frame, and is used to guide the fabric into the winding assembly.
[0022] The present invention further describes that the flattening assembly includes a flattening roller, a support plate, a fixing plate and a hydraulic cylinder, wherein:
[0023] The support plate is fixed on the side wall of the frame, and the support plate is used to support the fabric to be ironed. The fixed plate 1 is slidably connected to the side wall of the frame. The hydraulic cylinder 1 is arranged above the fixed plate 1, and the hydraulic cylinder 1 includes an output end of the hydraulic cylinder 1, and the output end of the hydraulic cylinder 1 is fixed on the fixed plate 1. The flattening roller 1 is fixed on one side wall of the fixed plate and is used to flatten the fabric; a pressure sensor is fixed on the flattening roller 1, and the pressure sensor is used to detect whether the flattening roller 1 contacts the fabric and measure the pressure during contact; a distance transmitter is fixed on the flattening roller, and a distance receiver is fixed on the support plate. The distance transmitter and the distance receiver are used together to measure the thickness of the fabric.
[0024] The present invention further describes that the winding assembly is fixed on the side wall of the frame, and the winding assembly includes a winding roller, a drive motor and a tension control system; the winding roller is used to wind the fabric, and the drive motor provides power to rotate the winding roller; the tension control system is used to adjust the tension of the fabric to ensure the flatness and stability of the fabric during the winding process.
[0025] The present invention further illustrates that the rack includes a feed port, the feed port is opened on the rack, a base is fixed at the bottom of the rack, support feet are fixed under the base, and the support feet are used to support the weight of the entire rack and equipment.
[0026] In the second aspect of the present invention, step S1. Feeding and preliminary treatment
[0027] S1.1 Feeding: The fabric enters the ironing machine from the feeding port of the frame;
[0028] S1.2 Flattening: The fabric first passes through the flattening assembly, in which the flattening roller 1 flattens the fabric under the drive of the hydraulic cylinder 1 to ensure the flatness of the fabric in subsequent processing; the pressure sensor monitors the contact pressure between the flattening roller and the fabric to ensure the consistency of the flattening effect. At the same time, the distance between the flattening roller and the support plate is measured by the distance transmitter and the distance receiver to calculate the fabric thickness. When the fabric thickness is within the range of b, the fabric is judged to be normal fabric; when the fabric thickness is within the range of a, the fabric is judged to be thin fabric; when the fabric thickness is within the range of c, the fabric is judged to be thick fabric;
[0029] Step S2: Direction correction and further flattening
[0030] S2.1 Direction Guiding: The fabric passes through the guiding assembly, the active roller and the driven roller, and the fixed connection of the connecting rod to adjust the tension during winding to ensure the flatness and stability of the fabric during winding;
[0031] S2.2 Further flattening: Flattening rollers 2 and 3 are driven by hydraulic cylinder 2 to further flatten the fabric. The storage tanks and water spray holes inside flattening rollers 2 and 3 spray electrostatic spray through the nozzle, which helps to electrostatically treat the fabric and improve the surface flatness. At the same time, static electricity is generated on the surface of the fabric to pave the way for the subsequent electrostatic adsorption of ironing.
[0032] Step S3: Ironing treatment
[0033] S3.1 Heating and friction: When the fabric enters the ironing assembly, the friction block on the surface of the heating roller increases the contact area and friction force with the fabric to ensure stable transmission of the fabric; the heating rod heats the heating roller so that the fabric is heated to achieve the ironing effect; through the work of the hydraulic cylinder three, the fixed plate five moves longitudinally in the sliding groove one, thereby adjusting the distance between the heating roller one and the heating roller two to adapt to fabrics of different thicknesses; after starting the rotating motor, the rotating shaft will drive the rotating disk to rotate, thereby changing the heating method of the heating roller one and the heating roller two for the fabric;
[0034] S3.2 Electrostatic adsorption and cleaning: The suction holes and suction grooves on the surface of the heating roller, together with the electrostatic generator and negative pressure pump, form an electrostatic field and adsorb dust and tiny particles on the surface of the fabric. At the same time, the particles are sucked into the suction groove through the suction holes to keep the surface of the fabric clean;
[0035] Step S4. Cleaning and drying
[0036] S4.1 Cleaning: The fabric passes through the cleaning assembly, and the bristles on the cleaning roller come into contact with the fabric to remove residues on the fabric surface; the nozzle sprays water to the bristles to keep them moist and clean; at the same time, the activated carbon plate further removes tiny particles, odors and harmful substances on the fabric;
[0037] S4.2 Drying: The fabric passes through the drying roller, which dries the fabric to ensure that the fabric is in a dry state before rolling;
[0038] Step S5. Rewinding and storage
[0039] S5.1 Winding: The fabric finally passes through the winding assembly, and the winding roller winds the fabric under the drive of the drive motor. The tension control system adjusts the tension of the fabric to ensure the flatness and stability of the fabric during the winding process;
[0040] S5.2 Storage and transportation: The rolled fabric is easy to store and transport for subsequent processing or use.
[0041] Furthermore, when within the range of surface a, in order to prevent the thin fabric from being burned through by double-sided heating, only one side of the fabric needs to be heated; at this time, by adjusting the positions of heating roller one and heating roller two, the rotating disk rotates clockwise by degrees, so that heating roller one is on the right side of heating roller two, and the fabric passes over heating roller one and heating roller two to achieve single-sided heating.
[0042] Furthermore, when the fabric is within the range of b or c, in order to prevent the fabric from being too thick and only heating one side of the fabric to make the fabric completely ironed, affecting the ironing effect of the fabric, it is necessary to heat both sides of the fabric; at this time, by adjusting the distance between the heating roller one and the heating roller two, the heating roller one is placed directly above the heating roller two, and the fabric passes between the heating roller one and the heating roller two, and the double-sided heating of the fabric is achieved by the heating roller one and the heating roller two.
[0043] Furthermore, assuming that the conventional heating power of the heating roller 1 and the heating roller 2 is 2W, when the fabric is within the range a, the heating power of the heating roller 2 is adjusted to 1W to preheat the fabric;
[0044] When the fabric is within the range b, the heating power of the heating roller 1 and the heating roller 2 is adjusted to 2W; the fabric is heated normally to ensure the ironing effect on both sides of the fabric;
[0045] When the fabric is within the range of c, the heating power of the heating roller 1 and the heating roller 2 is adjusted to 3W; because thick fabrics require more heat to penetrate the fibers to achieve the shaping effect.
[0046] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention can adjust the spacing of the heating rollers in the ironing assembly according to the thickness of the fabric to achieve double-sided or single-sided heating, effectively avoiding the problem of uneven ironing or fabric damage caused by uneven fabric thickness;
[0047] The ironing component adopts advanced heating technology and unique friction block design, which not only increases the contact area and friction between the heating roller and the fabric, but also effectively absorbs dust and tiny particles on the surface of the fabric through the electrostatic field generated by the electrostatic generator, further improving the gloss and texture of the fabric.
[0048] Intelligent control is also achieved through components such as heating rods and negative pressure pumps in the ironing components. The heating temperature and negative pressure intensity can be automatically adjusted according to the fabric material and ironing requirements to achieve precise ironing. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0050] Figure 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
[0051] Figure 2 is a schematic diagram of the overall structure of an embodiment of the present invention;
[0052] Figure 3 is a schematic diagram of a specific structure of an embodiment of the present invention;
[0053] Figure 4 is a schematic diagram of the structure of a flattening roller according to an embodiment of the present invention;
[0054] Figure 5 is a schematic structural diagram of a hot ironing assembly according to an embodiment of the present invention;
[0055] Figure 6 It is a schematic diagram of the connection structure between the ironing assembly and the rotating motor according to an embodiment of the present invention;
[0056] Figure 7 is a schematic structural diagram of a cleaning roller according to an embodiment of the present invention;
[0057] Figure 8 This is a schematic diagram of the fabric ironing process according to an embodiment of the present invention;
[0058] Fig. 9 This is a schematic diagram of the fabric ironing process according to an embodiment of the present invention;
[0059] Fig.10 This is a schematic diagram of the fabric ironing process according to an embodiment of the present invention;
[0060] In the figure: 1, frame; 101, feed port;
[0061] 2. Flattening assembly; 201. Flattening roller 1; 202. Support plate; 203. Fixed plate 1; 204. Hydraulic cylinder 1;
[0062] 3. Guide assembly; 301. Active roller; 302. Driven roller; 303. Flattening roller 2; 304. Flattening roller 3; 305. Connecting rod; 306. Fixed plate 2; 307. Nozzle; 308. Storage tank; 309. Fixed plate 3; 310. Fixed plate 4; 311. Hydraulic cylinder 2;
[0063] 4. Ironing assembly; 401. Rotating plate; 402. Heating roller 1; 403. Heating roller 2; 404. Sliding block; 405. Sliding slot 1; 406. Rotating shaft; 407. Rotating motor; 408. Friction block; 409. Air suction hole; 410. Air suction slot; 411. Electrostatic generator; 412. Heating rod; 413. Sealing pad; 414. Pressure extraction hole; 415. Connecting hole; 416. Negative pressure pump; 417. Heating roller; 418. Fixed plate 5; 419. Hydraulic cylinder 3; 420. Fixed plate 6;
[0064] 5. Cleaning assembly; 501. Cleaning roller; 502. Activated carbon plate; 5021. Upper activated carbon plate; 5022. Lower activated carbon plate; 503. Drying roller; 504. Moving roller; 505. Moving roller; 506. Water tank; 507. Brush; 508. Nozzle; 509. Sliding plate; 510. Sliding tank II;
[0065] 6. Winding assembly; 7. Base; 701. Support foot. DETAILED DESCRIPTION
[0066] The following is a further non-limiting detailed description of the technical solution of the present invention in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0067] See also Figure 1-10 The embodiment of the present invention provides a technical solution: a hot ironing machine for velvet fabrics, comprising a frame 1,
[0068] like Figure 1 As shown, in some embodiments, the rack 1 includes a feed port 101, and the feed port 101 is opened on the rack 1. A base 7 is fixed to the bottom of the rack 1, and a support foot 701 is fixed under the base 7. The support foot 701 is used to support the weight of the entire rack 1 and the equipment.
[0069] like Figure 2 As shown, in some embodiments, the side walls of the frame 1 are installed with a flattening component 2, a guiding component 3, a ironing component 4, a cleaning component 5 and a winding component 6. The flattening component 2 is used to flatten the velvet fabric to be processed to ensure the quality of subsequent processing. The guiding component 3 is used to adjust the direction of the fabric to be processed so that it enters the ironing component 4 correctly. The ironing component 4 is used to iron the flattened and straightened fabric to improve the gloss and texture of the fabric. The cleaning component 5 is used to clean the fabric after ironing to remove dust or impurities that may be generated. The winding component 6 is used to roll up the processed fabric for easy storage and transportation.
[0070] It is necessary to add that: Figure 8-10 As shown, the fabric enters the ironing machine from the feed port 1 of the frame 1, and the velvet fabric to be processed is first flattened by the flattening component 2, and then the direction of the fabric to be processed and the tension of the fabric are adjusted by the guiding component 2 to make it enter the ironing component 4 correctly, and the flattened and straightened fabric is ironed by the ironing component 4, and then the cleaning component 5 cleans the fabric after ironing to remove possible dust or impurities, and finally the processed fabric is rolled up by the rolling component 6.
[0071] like Figure 2 and 3 As shown, in some embodiments, the flattening assembly 2 includes a flattening roller 201, a support plate 202, a fixing plate 203 and a hydraulic cylinder 204, wherein:
[0072] The support plate 202 is fixed on the side wall of the frame 1, and the support plate 202 is used to support the fabric to be ironed. The fixed plate 203 is slidably connected to the side wall of the frame 1. The hydraulic cylinder 204 is arranged above the fixed plate 203, and the hydraulic cylinder 204 includes a hydraulic cylinder output end, and the hydraulic cylinder output end is fixed on the fixed plate 203. The flattening roller 201 is fixed on the side wall of the fixed plate 203 and is used to flatten the fabric. A pressure sensor is fixed on the flattening roller 201, and the pressure sensor is used to detect whether the flattening roller 201 contacts the fabric and measure the pressure when in contact. A distance transmitter is fixed on the flattening roller 201, and a distance receiver is fixed on the support plate 202. The distance transmitter and the distance receiver are used together to measure the thickness of the fabric.
[0073] like Figure 2 and 3 As shown, in some embodiments, the guide assembly 3 includes an active roller 301, a driven roller 302, a connecting rod 305 and a second fixing plate 306, wherein:
[0074] The second fixed plate 306 is fixed on the side wall of the frame 1, and a bearing hole is opened on the second fixed plate 306. The active roller 301 is installed on the second fixed plate 306. The active roller 301 includes an active roller shaft. The active roller shaft bearing is connected to the bearing hole of the second fixed plate 306. One end of the connecting rod 305 is fixedly connected to the active roller shaft, and the other end of the connecting rod 305 is installed on the driven roller 302. The driven roller 302 includes a driven roller shaft, and the other end of the connecting rod 305 is rotatably connected to the driven roller shaft.
[0075] When the roller shaft of the active roller rotates, since the connecting rod 305 is fixed on the roller shaft of the driven roller, the driven roller 302 makes a circular motion relative to the active roller 301 through the connecting rod 305 .
[0076] like Figure 2 and 3 As shown, in some embodiments, the guide assembly 3 further includes a flattening roller 2 303, a flattening roller 304, a fixing plate 3 309, a fixing plate 4 310 and a hydraulic cylinder 2 311, wherein:
[0077] The fixed plate four 310 is vertically located directly below the fixed plate three 309, the fixed plate three 309 is slidably connected to the side wall of the frame 1, the flattening roller two 303 is fixed to the side wall of the fixed plate three 309, the hydraulic cylinder two 311 is arranged above the fixed plate three 309, the hydraulic cylinder two 311 includes a hydraulic cylinder output terminal two, and the hydraulic cylinder output terminal two is fixed to the top of the fixed plate three 309, the fixed plate four 310 is fixed to the side wall of the frame 1, and the flattening roller three 304 is fixed to the side wall of the fixed plate four 310.
[0078] like Figure 3 and Figure 4 As shown, in some embodiments, a storage groove 308 is opened inside the roller of the second flattening roller 303, and the storage groove 308 is used to store electrostatic spray. A plurality of water spray holes are opened on the outer surface of the second flattening roller 303, and a plurality of the water spray holes are communicated with the storage groove 308. A plurality of nozzles 307 are installed in the plurality of the water spray holes, and an input end of each of the nozzles 307 is inserted into the storage groove 308, and a plurality of the nozzles 307 are used to spray electrostatic spray.
[0079] The internal structure of the flattening roller three 304 is consistent with that of the flattening roller two 303, which will not be described in detail here.
[0080] When the flattening roller 303 rolls on the fabric, the nozzle 307 will spray the electrostatic spray evenly onto the fabric, thereby achieving the purpose of processing the fabric.
[0081] like Figure 3 , 5 and Figure 6 As shown, in some embodiments, the ironing assembly 4 includes a rotating disk 401, a heating roller 417, a sliding block 404, a sliding slot 1 405, a fixed plate 5 418, a hydraulic cylinder 3 419, and a fixed plate 6 420, wherein:
[0082] like Figure 1 and 3 As shown, in some embodiments, the heating roller 417 includes a heating roller 1 402 and a heating roller 2 403, the rotating disk 401 is mounted on the side wall of the frame 1, the rotating disk 401 is provided with the sliding groove 1 405, and the sliding groove 1 405 is vertically provided on the rotating disk 401. The rotating disk 401 includes a rotating shaft 406, one end of the rotating shaft 406 is fixed to the center of the rotating disk 401, and the other end of the rotating shaft 406 is fixed with a rotating motor 407, and the rotating motor 407 is fixed to the outside of the frame 1.
[0083] The fixed plate five 418 is slidably connected to the rotating disk 401, the sliding block 404 is fixed on the fixed plate five 418, the sliding block 404 is slidably connected in the sliding groove one 405, a linear drive one is installed on the sliding block 404, and the linear drive one is used to drive the sliding block 404, and the sliding block 404 is vertically slid in the sliding groove one 405 by the linear drive one, thereby driving the fixed plate five 418 to slide.
[0084] The heating roller 1 402 is fixed on the side wall of the fixing plate 5 418, the hydraulic cylinder 3 419 is arranged above the fixing plate 5 418, and the hydraulic cylinder 3 419 includes a hydraulic cylinder output terminal 3, and the hydraulic cylinder output terminal 3 is fixed to the top of the fixing plate 5 418.
[0085] like Figure 6 As shown, in some embodiments, the fixing plate six 420 is vertically located directly below the fixing plate five 418 , the fixing plate six 420 is fixedly connected to the rotating disk 401 , and the heating roller two 403 is fixedly connected to the side wall of the fixing plate six 420 .
[0086] Through the work of hydraulic cylinder 3 419, fixed plate 5 418 (and heating roller 1 402) moves longitudinally in sliding groove 1 405, thereby adjusting the distance between heating roller 1 402 and heating roller 2 403 to adapt to fabrics of different thicknesses. After the rotating motor 407 is started, the rotating shaft 406 drives the rotating disk 401 to rotate, thereby changing the heating method of heating roller 1 402 and heating roller 2 403 for the fabric.
[0087] like Figure 8 As shown, in some embodiments, when the fabric is thick, in order to prevent the fabric from being completely ironed by heating only one side of the fabric and affecting the ironing effect of the fabric, it is necessary to heat both sides of the fabric. At this time, by adjusting the distance between the heating roller 1 402 and the heating roller 2 403, the heating roller 1 402 is placed directly above the heating roller 2 403, and the fabric passes between the heating roller 1 402 and the heating roller 2 403, and the heating roller 1 402 and the heating roller 2 403 are used to heat both sides of the fabric.
[0088] like Fig. 9 As shown, in some embodiments, when the fabric is thin, in order to prevent the fabric from being burned through by heating on both sides, only one side of the fabric needs to be heated. At this time, by adjusting the positions of the heating roller 1 402 and the heating roller 2 403, the rotating disk 401 rotates 90° clockwise, so that the heating roller 1 402 is on the right side of the heating roller 2 403, and the fabric passes over the heating roller 1 402 and the heating roller 2 403, so that single-side heating is achieved.
[0089] The outer surface of the heating roller 417 is fixed with a plurality of friction blocks 408, which are used to increase the contact area and friction between the heating roller 417 and the fabric, ensuring the stable transmission of the fabric on the heating roller 417. The heating roller 417 is provided with the suction groove, and the suction groove 410 is fixed with an electrostatic generator 411, which is used to generate an electrostatic field for absorbing dust on the fabric or improving the performance of the fabric surface. The outer surface of the heating roller 417 is provided with a plurality of suction holes 409, which are used to assist the fabric to fit or remove tiny particles on the fabric surface. Several of the air suction holes 409 are connected to the air suction groove 410. A pressure extraction hole 414 is provided on one side of the air suction groove 410. A heating rod 412 is provided inside the heating roller 417. The heating rod 412 is used to heat the heating roller 417. The heating roller 417 also includes a heating roller shaft. A sealing gasket 413 is rotatably connected to the heating roller shaft. The sealing gasket 413 is used to seal the pressure extraction hole 414, prevent gas leakage, and ensure that the negative pressure pump can form an effective negative pressure environment when pumping negative pressure. A connecting hole 415 is provided on the sealing gasket 413. The connecting hole 415 and the pressure extraction hole 414 are matched. A negative pressure pump 416 is installed on the sealing gasket 413. The negative pressure pump 416 includes a pressure extraction pump output end. The negative pressure pump output end cooperates with the connecting hole 415 to pump negative pressure into the air suction groove 410.
[0090] First, an electrostatic field is generated on the surface of the heating roller through the electrostatic generator 411, and an electrostatic spray is sprayed on the fabric in advance. When the fabric contacts the heating roller 417, the heating roller 417 rotates. When the suction hole 409 corresponds to the connecting hole 415, the negative pressure pump draws negative pressure to the current suction groove 410, and the particles and shed fluff on the surface of the fabric are sucked into the suction groove 410 through the suction hole.
[0091] It is worth noting that, since the suction groove 410 has static electricity, the particles and fluff sucked in will be adsorbed by static electricity, and thus will be firmly stored in the suction groove 410, and will not fall off easily due to the disappearance of negative pressure. In this way, the heating roller 417 can continuously clean and adsorb the fabric during the rotation process, ensuring the cleanliness and quality of the fabric surface.
[0092] like Figure 3 and Figure 7 As shown, in some embodiments, the cleaning assembly 5 includes a cleaning roller 501, a sliding plate 509, a drying roller 503, and a moving roller 504, wherein:
[0093] The cleaning roller 501 is fixed on the side wall of the frame 1. The cleaning roller 501 includes bristles 507 and a nozzle 508. The bristles 507 are fixed on the outer diameter of the cleaning roller 501. When the cleaning roller rotates, the bristles will contact the fabric to help remove the residue on the surface of the fabric. The nozzle 508 is fixed inside the cleaning roller 501 and penetrates its outer surface. The nozzle 508 includes a nozzle input end, which is connected to the water tank 506 for receiving clean water. The nozzle 508 also includes a nozzle output end, and the output end of the nozzle faces the bristles 507. When water flows out from the water tank 506 through the nozzle, it will be directly sprayed on the bristles. A water tank 506 is provided in the cleaning roller 501. The water tank 506 is used to store clean water. Clean water is supplied to the nozzle 508 through the water tank 506 to ensure that the nozzle 508 can continuously spray water on the bristles 507.
[0094] When the fabric passes through the cleaning roller 501, the cleaning roller starts to rotate. The bristles 507 come into contact with the fabric to help remove impurities on the surface of the fabric. At the same time, the nozzle 508 draws clean water from the water tank 506 and sprays it on the bristles 507. In this way, the wet bristles 507 can clean the fabric more effectively and remove more residues.
[0095] The sliding plate 509 is fixed on the side wall of the frame 1, and an activated carbon plate 502 is installed on the sliding plate 509, and the activated carbon plate 502 includes an upper activated carbon plate 5021 and a lower activated carbon plate 5022, the upper activated carbon plate 5021 is fixed on the sliding plate 509, and the lower activated carbon plate 5022 is slidably connected to the sliding plate 509, and a linear drive is installed at the sliding part of the lower activated carbon plate 5022, and the linear drive drives the lower activated carbon plate 5022 to slide vertically on the sliding plate 509, and the upper activated carbon plate 5021 is located directly above the lower activated carbon plate 5022 in the vertical direction, and a sliding groove 2 510 is opened on the sliding plate 509, and the lower activated carbon plate 5022 is slidably set on the sliding groove 2 510.
[0096] One side of the fabric is placed on the lower activated carbon plate 5022, and then the lower activated carbon plate 5022 is slid to make the other side of the fabric fit with the upper activated carbon plate 5021. In this way, when the fabric passes through the upper activated carbon plate 5021 and the lower activated carbon plate 5022, the tiny particles of odor and harmful substances on the fabric are further removed.
[0097] like Figure 3As shown, in some embodiments, the drying roller 503 is fixed on the side wall of the frame 1, and the drying roller 503 is used to dry the fabric to ensure that the fabric is in a dry state before winding. The guide roller 504 is fixed on the side wall of the frame 1, and the guide roller 504 is used to guide the fabric into the winding component 6.
[0098] like Figure 2 and 3 As shown, in some embodiments, the winding assembly 6 is fixed on the side wall of the frame 1, and the winding assembly 6 includes a winding roller, a drive motor and a tension control system. The winding roller is used to wind the fabric, and the drive motor provides power to rotate the winding roller. The tension control system is used to adjust the tension of the fabric to ensure the flatness and stability of the fabric during the winding process.
[0099] Embodiment 1: This embodiment specifically introduces the operation steps of an ironing machine for velvet fabrics as follows;
[0100] Step S1. Feeding and preliminary processing
[0101] S1.1 Feeding: The fabric enters the ironing machine from the feeding port 101 of the frame 1.
[0102] S1.2 Flattening: The fabric first passes through the flattening component 2, where the flattening roller 201 flattens the fabric under the drive of the hydraulic cylinder 204 to ensure the flatness of the fabric in subsequent processing. The pressure sensor monitors the contact pressure between the flattening roller 201 and the fabric to ensure the consistency of the flattening effect. At the same time, the distance between the flattening roller 201 and the support plate 202 is measured by the distance sensor and the distance receiver to calculate the fabric thickness. When the fabric thickness is within the range of b, the fabric is judged to be normal fabric, when the fabric thickness is within the range of a, the fabric is judged to be thin fabric, and when the fabric thickness is within the range of c, the fabric is judged to be thick fabric.
[0103] Step S2: Direction correction and further flattening
[0104] S2.1 Direction guiding: The fabric passes through the guiding assembly 3, the active roller 301 and the driven roller 302, and the fixed connection of the connecting rod 305 to adjust the tension during winding to ensure the flatness and stability of the fabric during winding.
[0105] S2.2 Further flattening: The flattening roller 2 303 and the flattening roller 3 304 are driven by the hydraulic cylinder 2 311 to further flatten the fabric. The storage tank 308 and the water spray hole provided inside the flattening roller 2 303 and the flattening roller 3 304 spray electrostatic spray through the nozzle 307, which is helpful for the electrostatic treatment of the fabric and the improvement of the surface flatness, and at the same time, the static electricity generated on the fabric surface paves the way for the electrostatic adsorption of the subsequent ironing.
[0106] Step S3: Ironing treatment
[0107] S3.1 Heating and friction: The fabric enters the ironing assembly 4, and the heating rollers 417 (including the heating roller 1 402 and the heating roller 2 403) are driven by the hydraulic cylinder 3 419 to adjust the spacing to adapt to fabrics of different thicknesses. The friction blocks on the surface of the heating rollers 417 increase the contact area and friction with the fabric to ensure stable transmission of the fabric. The heating rods 412 heat the heating rollers 417 to heat the fabric to achieve the ironing effect.
[0108] S3.2 Electrostatic adsorption and cleaning: The suction holes 409 and suction grooves 410 on the surface of the heating roller 417 cooperate with the electrostatic generator 411 and the negative pressure pump 416 to form an electrostatic field and adsorb dust and tiny particles on the surface of the fabric. At the same time, the particles are sucked into the suction grooves through the suction holes to maintain the cleanliness of the fabric surface.
[0109] Step S4. Cleaning and drying
[0110] S4.1 Cleaning: The fabric passes through the cleaning assembly 5, and the bristles 507 on the cleaning roller 501 come into contact with the fabric to remove the residue on the surface of the fabric. The nozzle 508 sprays water to the bristles 507 to keep the bristles 507 moist and clean. At the same time, the activated carbon plate 502 further removes tiny particles, odors and harmful substances on the fabric.
[0111] S4.2 Drying: The fabric passes through the drying roller 503, and the drying roller 503 dries the fabric to ensure that the fabric is in a dry state before winding.
[0112] Step S5. Rewinding and storage
[0113] S5.1 Winding: The fabric finally passes through the winding assembly 6, and the winding roller winds the fabric under the drive of the driving motor. The tension control system adjusts the tension of the fabric to ensure the flatness and stability of the fabric during the winding process.
[0114] S5.2 Storage and transportation: The rolled fabric is easy to store and transport for subsequent processing or use.
[0115] Embodiment 2, based on embodiment 1, the ironing machine also has the function of adjusting the tension of fabrics during operation and making adaptive changes according to fabrics of different thicknesses, thereby enhancing the practicality of the ironing machine.
[0116] The winding assembly 6 is provided with a tension sensor, which can detect the tension of the winding assembly 6 during winding. When the tension sensor detects that the fabric tension value is small, the active roller shaft is rotated. Due to the fixed connection of the connecting rod 305, the driven roller shaft will also rotate accordingly, thereby driving the driven roller 302 to rotate together. Due to the rotation of the driven roller 302, the length of the fabric transmission line is increased, thereby increasing the surface tension of the fabric. By increasing the surface tension of the fabric, the purpose of ensuring the flatness and stability of the fabric during the winding process is achieved.
[0117] The thickness of the fabric is measured by the distance sensor and the distance receiver. When the thickness of the fabric is within the range b, the fabric is judged to be normal fabric. When the thickness of the fabric is within the range a, the fabric is judged to be thin fabric. When the thickness of the fabric is within the range c, the fabric is judged to be thick fabric. After the rotating motor 407 is started, the rotating shaft 406 drives the rotating disk 401 to rotate, thereby changing the heating method of the heating roller 1 402 and the heating roller 2 403 for the fabric.
[0118] Assuming that the conventional heating power of heating roller 1 402 and heating roller 2 403 is 2W, when the fabric is within the range a, the heating power of heating roller 2 403 is adjusted to 1W to preheat the fabric; when the fabric is within the range b, the heating power of heating roller 1 402 and heating roller 2 403 is adjusted to 2W; the fabric is heated normally to ensure the ironing effect on both sides of the fabric; when the fabric is within the range c, the heating power of heating roller 1 402 and heating roller 2 403 is adjusted to 3W; because thick fabrics require more heat to penetrate the fibers to achieve the shaping effect.
[0119] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0120] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A calendering machine for velvet fabrics, comprising a frame (1), characterized in that: The frame (1) is provided with a flattening component (2), a guiding component (3), a polishing component (4), a cleaning component (5) and a rolling component (6) on its side wall. The flattening component (2) is used to flatten the velvet fabric to be processed to ensure the quality of subsequent processing. The guiding component (3) is used to adjust the direction of the fabric to be processed so that it can enter the polishing component (4) correctly. The polishing component (4) is used to perform a polishing treatment on the flattened and guided fabric to improve the gloss and texture of the fabric. The cleaning component (5) is used to clean the fabric after polishing to remove dust or impurities that may be generated. The rolling component (6) is used to roll up the processed fabric for easy storage and transportation. The ironing assembly (4) comprises a rotating disk (401), a heating roller (417), a sliding block (404), a sliding groove (405), a fixed plate (418), a hydraulic cylinder (419), and a fixed plate (420), wherein: The heating roller (417) comprises a heating roller 1 (402) and a heating roller 2 (403); the rotating disk (401) is mounted on the side wall of the frame (1); the rotating disk (401) is provided with a sliding groove 1 (405); the sliding groove 1 (405) is vertically provided on the rotating disk (401); the rotating disk (401) comprises a rotating shaft (406); one end of the rotating shaft (406) is fixed to the center of the rotating disk (401); the other end of the rotating shaft (406) is fixed with a rotating motor (407); the rotating motor (407) is fixed to the outside of the frame (1); The fixed plate five (418) is slidably connected to the rotating disk (401), the sliding block (404) is fixed on the fixed plate five (418), the sliding block (404) is slidably connected in the sliding groove one (405), and a linear drive one is installed on the sliding block (404), and the linear drive one is used to drive the sliding block (404), and the sliding block (404) is vertically slid in the sliding groove one (405) by the linear drive one, thereby driving the fixed plate five (418) to slide; The heating roller 1 (402) is fixed on the side wall of the fixing plate 5 (418), the hydraulic cylinder 3 (419) is arranged above the fixing plate 5 (418), and the hydraulic cylinder 3 (419) includes a hydraulic cylinder output end 3, and the hydraulic cylinder output end 3 is fixed to the top of the fixing plate 5 (418). The fixing plate six (420) is vertically located directly below the fixing plate five (418), the fixing plate six (420) is fixedly connected to the rotating disk (401), and the heating roller two (403) is fixedly connected to the side wall of the fixing plate six (420); A plurality of friction blocks (408) are fixed on the outer surface of the heating roller (417), and the friction blocks (408) are used to increase the contact area and friction force between the heating roller (417) and the fabric, so as to ensure that the fabric is stably transmitted on the heating roller (417). The heating roller (417) is provided with the suction groove, and an electrostatic generator (411) is fixed in the suction groove (410). The electrostatic generator (411) is used to generate an electrostatic field for absorbing dust on the fabric or improving the performance of the fabric surface. A plurality of suction holes (409) are provided on the outer surface of the heating roller (417), and the suction holes (409) are used to assist the fabric to fit or remove tiny particles on the fabric surface. A plurality of suction holes (409) are connected to the suction groove (410), and a pressure extraction hole (414) is provided on one side of the suction groove (410). The heating roller (417) is provided with a heating rod (412) inside, and the heating rod (412) is used to heat the heating roller (417). The heating roller (417) also includes a heating roller shaft, and a sealing gasket (413) is rotatably connected to the heating roller shaft. The sealing gasket (413) is used to seal the pressure extraction hole (414) to prevent gas leakage and ensure that the negative pressure pump can form an effective negative pressure environment when pumping negative pressure. The sealing gasket (413) is provided with a connecting hole (415), and the connecting hole (415) and the pressure extraction hole (414) cooperate with each other. A negative pressure pump (416) is installed on the sealing gasket (413), and the negative pressure pump (416) includes a pressure extraction pump output end, and the negative pressure pump output end cooperates with the connecting hole (415) to pump negative pressure into the suction groove (410).
2. The ironing machine for velvet fabrics according to claim 1, characterized in that: The guiding assembly (3) comprises an active roller (301), a driven roller (302), a connecting rod (305) and a second fixing plate (306), wherein: The second fixing plate (306) is fixed on the side wall of the frame (1), and a bearing hole is opened on the second fixing plate (306). The active roller (301) is installed on the second fixing plate (306). The active roller (301) includes an active roller shaft. The active roller shaft bearing is connected to the bearing hole of the second fixing plate (306). One end of the connecting rod (305) is fixedly connected to the active roller shaft. The other end of the connecting rod (305) is installed on the driven roller (302). The driven roller (302) includes a driven roller shaft. The other end of the connecting rod (305) is rotatably connected to the driven roller shaft. The guiding assembly (3) further comprises a flattening roller 2 (303), a flattening roller 3 (304), a fixing plate 3 (309), a fixing plate 4 (310) and a hydraulic cylinder 2 (311), wherein: The fixing plate four (310) is vertically located directly below the fixing plate three (309), the fixing plate three (309) is slidably connected to the side wall of the frame (1), the flattening roller two (303) is fixed to the side wall of the fixing plate three (309), the hydraulic cylinder two (311) is arranged above the fixing plate three (309), the hydraulic cylinder two (311) includes a hydraulic cylinder output end two, the hydraulic cylinder output end two is fixed to the top of the fixing plate three (309), the fixing plate four (310) is fixed to the side wall of the frame (1), and the flattening roller three (304) is fixed to the side wall of the fixing plate four (310); The second flattening roller (303) is provided with a storage groove (308) inside the roller, and the storage groove (308) is used to store electrostatic spray. The outer surface of the second flattening roller (303) is provided with a plurality of water spray holes, and a plurality of the water spray holes are communicated with the storage groove (308). A plurality of nozzles (307) are installed in the plurality of water spray holes, and the input end of each nozzle (307) is inserted into the storage groove (308), and a plurality of the nozzles (307) are used to spray electrostatic spray. The internal structure of the third flattening roller (304) and the second flattening roller (303) is consistent, and will not be described in detail here. When the second flattening roller (303) rolls on the fabric, the nozzle (307) will spray the electrostatic spray evenly onto the fabric, thereby achieving the purpose of treating the fabric.
3. The ironing machine for velvet fabrics according to claim 2, characterized in that: The cleaning assembly (5) comprises a cleaning roller (501), a sliding plate (509), a drying roller (503), and a moving roller (504), wherein: The cleaning roller (501) is fixed on the side wall of the frame (1), and the cleaning roller (501) comprises bristles (507) and a nozzle (508). The bristles (507) are fixed on the outer diameter of the cleaning roller (501). When the cleaning roller rotates, the bristles will contact the fabric to help remove residues on the surface of the fabric. The nozzle (508) is fixed inside the cleaning roller (501) and penetrates to the outer surface thereof. The nozzle (508) comprises a nozzle input end, and the nozzle input end is connected to the water tank ( 506) for receiving clean water; the nozzle (508) further comprises a nozzle output end, the nozzle output end is directed toward the bristles (507), when water flows out from the water tank (506) through the nozzle, it will be directly sprayed on the bristles; a water tank (506) is provided in the cleaning roller (501), the water tank (506) is used to store clean water, and the clean water is supplied to the nozzle (508) through the water tank (506), so as to ensure that the nozzle (508) can continuously spray water on the bristles (507); The sliding plate (509) is fixed on the side wall of the frame (1), and an activated carbon plate (502) is installed on the sliding plate (509), and the activated carbon plate (502) includes an upper activated carbon plate (5021) and a lower activated carbon plate (5022), the upper activated carbon plate (5021) is fixed on the sliding plate (509), and the lower activated carbon plate (5022) is slidably connected to the sliding plate (509), and a linear drive is installed at the sliding part of the lower activated carbon plate (5022), and the linear drive drives the lower activated carbon plate (5022) to slide vertically on the sliding plate (509), and the upper activated carbon plate (5021) is located directly above the lower activated carbon plate (5022) in the vertical direction, and a sliding groove 2 (510) is opened on the sliding plate (509), and the lower activated carbon plate (5022) is slidably arranged on the sliding groove 2 (510); The drying roller (503) is fixed on the side wall of the frame (1), and is used to dry the fabric to ensure that the fabric is in a dry state before being rolled up. The guide roller (504) is fixed on the side wall of the frame (1), and is used to guide the fabric into the rolling assembly (6).
4. The ironing machine for velvet fabrics according to claim 3, characterized in that: The flattening assembly (2) comprises a flattening roller (201), a support plate (202), a fixing plate (203) and a hydraulic cylinder (204), wherein: The support plate (202) is fixed on the side wall of the frame (1), and the support plate (202) is used to support the fabric to be ironed. The fixed plate (203) is slidably connected to the side wall of the frame (1). The hydraulic cylinder (204) is arranged above the fixed plate (203), and the hydraulic cylinder (204) includes a hydraulic cylinder output end, and the hydraulic cylinder output end is fixed on the fixed plate (203). The flattening roller (201) is fixed on the side wall of the fixed plate (203) and is used to flatten the fabric. A pressure sensor is fixed on the flattening roller (201), and the pressure sensor is used to detect whether the flattening roller (201) contacts the fabric and measures the pressure when in contact. A distance transmitter is fixed on the flattening roller (201), and a distance receiver is fixed on the support plate (202). The distance transmitter and the distance receiver are used in combination to measure the thickness of the fabric.
5. The ironing machine for velvet fabrics according to claim 4, characterized in that: The winding assembly (6) is fixed on the side wall of the frame (1), and comprises a winding roller, a drive motor and a tension control system; the winding roller is used to wind the fabric, and the drive motor provides power to rotate the winding roller; the tension control system is used to adjust the tension of the fabric to ensure the flatness and stability of the fabric during the winding process.
6. The ironing machine for velvet fabrics according to claim 5, characterized in that: The frame (1) comprises a feed port (101), wherein the feed port (101) is opened on the frame (1), a base (7) is fixed at the bottom of the frame (1), and support feet (701) are fixed below the base (7), and the support feet (701) are used to support the weight of the entire frame (1) and the equipment.
7. A method for ironing a velvet fabric according to any one of claims 1 to 6, characterized in that: Step S1. Feeding and preliminary processing S1.1 Feeding: the fabric enters the ironing machine from the feeding port (101) of the frame (1); S1.2 Flattening: the fabric first passes through the flattening assembly (2), wherein the flattening roller (201) is driven by the hydraulic cylinder (204) to flatten the fabric, thereby ensuring the flatness of the fabric in subsequent processing; the pressure sensor monitors the contact pressure between the flattening roller (201) and the fabric, thereby ensuring the consistency of the flattening effect; at the same time, the distance between the flattening roller (201) and the support plate (202) is measured by the distance transmitter and the distance receiver to calculate the fabric thickness; when the fabric thickness is within the range b, the fabric is judged to be normal fabric; when the fabric thickness is within the range a, the fabric is judged to be thin fabric; when the fabric thickness is within the range c, the fabric is judged to be thick fabric; Step S2: Direction correction and further flattening S2.1 Direction guiding: The fabric passes through the guiding assembly (3), the active roller (301) and the driven roller (302), and the connection rod (305) is fixed to adjust the tension during winding, so as to ensure the flatness and stability of the fabric during winding; S2.2 Further flattening: The flattening roller 2 (303) and the flattening roller 3 (304) are driven by the hydraulic cylinder 2 (311) to further flatten the fabric. The storage tank (308) and the water spray hole provided inside the flattening roller 2 (303) and the flattening roller 3 (304) spray electrostatic spray through the nozzle (307), which is helpful for electrostatic treatment of the fabric and improvement of surface flatness. At the same time, static electricity is generated on the surface of the fabric to pave the way for electrostatic adsorption of subsequent ironing. Step S3: Ironing treatment S3.1 Heating and friction: When the fabric enters the ironing assembly (4), the friction block on the surface of the heating roller (417) increases the contact area and friction force with the fabric, ensuring stable transmission of the fabric; the heating rod (412) heats the heating roller (417) so that the fabric is heated to achieve an ironing effect; through the work of the hydraulic cylinder three (419), the fixed plate five (418) moves longitudinally in the sliding groove one (405), thereby adjusting the distance between the heating roller one (402) and the heating roller two (403) to adapt to fabrics of different thicknesses; after the rotating motor (407) is started, the rotating shaft (406) will drive the rotating disk (401) to rotate, thereby changing the heating method of the heating roller one (402) and the heating roller two (403) for the fabric; S3.2 Electrostatic adsorption and cleaning: The suction holes (409) and suction grooves (410) on the surface of the heating roller (417) cooperate with the electrostatic generator (411) and the negative pressure pump (416) to form an electrostatic field and adsorb dust and tiny particles on the surface of the fabric. At the same time, the particles are sucked into the suction grooves through the suction holes to maintain the cleanliness of the surface of the fabric; Step S4. Cleaning and drying S4.1 Cleaning: The fabric passes through the cleaning assembly (5), and the bristles (507) on the cleaning roller (501) come into contact with the fabric to remove residues on the surface of the fabric; the nozzle (508) sprays water onto the bristles (507) to keep the bristles (507) moist and maintain the cleaning effect; at the same time, the activated carbon plate (502) further removes tiny particles, odors and harmful substances on the fabric; S4.2 Drying: The fabric passes through a drying roller (503), and the drying roller (503) dries the fabric to ensure that the fabric is in a dry state before winding; Step S5. Rewinding and storage S5.1 Rewinding: The fabric finally passes through the rewinding assembly (6), and the rewinding roller is driven by the driving motor to wind the fabric. The tension control system adjusts the tension of the fabric to ensure the flatness and stability of the fabric during the rewinding process; S5.2 Storage and transportation: The rolled fabric is easy to store and transport for subsequent processing or use.
8. The further ironing method of step S3.1 of the ironing machine for velvet fabrics according to claim 7, characterized in that: When within the range of surface a, in order to prevent the thin fabric from being burned through by double-sided heating, only one side of the fabric needs to be heated; at this time, by adjusting the positions of heating roller one (402) and heating roller two (403), the rotating disk (401) rotates clockwise (90) degrees, so that heating roller one (402) is located on the right side of heating roller two (403), and the fabric passes over heating roller one (402) and heating roller two (403), thereby achieving single-sided heating.
9. The further ironing method of step S3.1 of the ironing machine for velvet fabrics according to claim 7, characterized in that: When the fabric is within the range of b or c, in order to prevent the fabric from being too thick and only heating one side of the fabric to make the fabric completely ironed, which affects the ironing effect of the fabric, it is necessary to heat both sides of the fabric; at this time, by adjusting the distance between the heating roller one (402) and the heating roller two (403), the heating roller one (402) is placed directly above the heating roller two (403), and the fabric passes between the heating roller one (402) and the heating roller two (403), and the heating of both sides of the fabric is achieved through the heating roller one (402) and the heating roller two (403).
10. The further ironing method of step S3.1 of the ironing machine for velvet fabrics according to claim 7, characterized in that: Assuming that the conventional heating power of the heating roller 1 (402) and the heating roller 2 (403) is 2W, when the fabric is within the range a, the heating power of the heating roller 2 (403) is adjusted to 1W to preheat the fabric; When the fabric is within the range b, the heating power of the heating roller 1 (402) and the heating roller 2 (403) is adjusted to 2W; the fabric is heated normally to ensure the ironing effect on both sides of the fabric; When the fabric is within the range c, the heating power of the heating roller 1 (402) and the heating roller 2 (403) is adjusted to 3W; because thick fabrics require more heat to penetrate the fibers to achieve a shaping effect.