Reel for coiling aluminum strip

By designing the positioning nut and top wire structure in the aluminum tape reel, the problems of uncontrollable diameter of the reel and easy breakage of the shaft head bolts are solved, the accuracy and stability of the large-scale positioning are achieved, product quality and production efficiency are improved, and maintenance costs and safety risks are reduced.

CN222593095UActive Publication Date: 2025-03-11CHINA ALUMINUM SOUTHWEST ALUMINUM STRIP CO LTD
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Patent Information

Application Number
CN202420744773.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2025-03-11
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

In the long-term use of existing aluminum tape reels, the internal parts are worn and the accuracy of the reduction, resulting in uncontrollable expansion, causing the aluminum coil to slip or the finished paper core to collapse, and the shaft head bolts are prone to collapse, which poses safety hazards.

Method used

A reel including a positioning nut and a top wire structure is designed. Through the coordination of the positioning nut and the top wire, the size of the reel is accurately controlled, and can withstand the lateral force applied by the shrinking cylinder to prevent the shaft head bolt from breaking.

Benefits of technology

The accuracy and stability of the reel's large positioning is achieved, the risk of shaft head bolts being easily broken under lateral force is avoided, product quality and production efficiency are improved, and maintenance costs and safety risks are reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222593095U_ABST
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Abstract

The utility model provides a reel for coiling an aluminum strip, which belongs to the field of material processing machinery and comprises a reel body, a mandrel is arranged in the reel body in a penetrating manner, a plurality of uniformly distributed arc-shaped limiting plates are arranged on the circumferential side of the reel body, and disc springs are arranged between the arc-shaped limiting plates and the reel body. An arc-shaped plate is arranged between every two adjacent arc-shaped limiting plates, a plurality of plungers inserted into the mandrel are arranged on the inner side of each arc-shaped plate face, wedge grooves are formed in the positions, corresponding to the plungers, of the mandrel, a shaft head is arranged at one end of the reel body and fixedly connected with the reel body through a shaft head bolt, and a diameter adjusting nut right opposite to the mandrel is arranged on the inner side of the shaft head. A positioning nut in threaded connection with the mandrel is arranged at the end, away from the shaft head, of the reel body, and the reel is further provided with a collapsible cylinder in a matched mode. According to the reel, the expansion scale can be accurately controlled, and meanwhile the risk that a shaft head bolt is prone to being broken when bearing transverse acting force is solved. The product quality and the production efficiency are improved, and the maintenance cost and the safety risk are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum processing, and in particular relates to a reel used for winding aluminum strips. Background Art

[0002] The finished aluminum coil is wound up with an aluminum core or paper core strip. With the long-term use of the reel, the wear and precision of its internal parts can easily cause the diameter expansion of the reel to be uncontrollable, causing the aluminum coil to slip during the winding process or the paper core of the finished roll to collapse. For the existing aluminum strip reel, first determine the diameter expansion size that needs to be adjusted, then adjust the relative position of the diameter adjusting nut through the diameter adjusting scale on the shaft head, move the diameter adjusting nut to the appropriate position, start the expansion and contraction cylinder to drive the core shaft to move horizontally until the free section of the core shaft and the diameter adjusting nut are against each other, at this time, the diameter expansion is adjusted to the target size. However, the shaft head bolts are prone to breakage due to the hydraulic shock of the expansion and contraction cylinder during the expansion process, causing the shaft head to fall off. The broken bolts are very likely to injure people, and the fallen shaft head is also likely to damage other equipment, seriously affecting production efficiency.

[0003] Therefore, it is urgent to design a reel with adjustable diameter expansion, strong stability and high safety. Utility Model Content

[0004] In view of the above-mentioned deficiencies in the prior art, the utility model provides a reel for winding aluminum strip, which is used to solve the problems of wear and precision reduction of internal parts of the reel, and easy breakage of shaft head bolts due to hydraulic impact of expansion and contraction cylinder during expansion, thereby improving product quality and production efficiency and reducing maintenance costs and safety risks.

[0005] To achieve the above-mentioned purpose, the utility model is arranged as follows: a reel for winding aluminum strips comprises a reel body, the reel body is a hollow shaft, a core shaft is passed through the reel body, a plurality of evenly distributed arc-shaped limit plates are arranged on the circumferential side of the reel body, a disc spring is arranged between the arc-shaped limit plate and the reel body, a bow plate is arranged between two adjacent arc-shaped limit plates, a side of the bow plate facing the reel body is provided with a plurality of plungers inserted into the core shaft, positions of the core shaft corresponding to the plungers are provided with oblique wedge grooves, one end of the reel body is provided with an axis head, the axis head is fixedly connected to the reel body by an axis head bolt, a side of the axis head close to the reel body is provided with a diameter adjusting nut facing the core shaft, the diameter adjusting nut is used to limit the movement of the core shaft towards the axis head, thereby limiting the further expansion of the reel, a positioning nut threadedly connected to the core shaft is arranged on the end of the reel body away from the axis head, and a nut step is arranged on the side of the positioning nut facing the core shaft;

[0006] Wherein, the positioning nut has various thickness specifications;

[0007] The reel is equipped with an expansion and contraction cylinder, which is used to drive the core shaft and the positioning nut to move horizontally along the reel body, thereby adjusting the relative position of the bow plate. When the expansion and contraction cylinder drives the positioning nut to abut against the reel body, the reel expands to the maximum diameter.

[0008] The utility model is further configured as follows: the number of the arc-shaped limiting plates and the number of the bow-shaped plates are both three.

[0009] The utility model is further configured as follows: the lower end of the plunger is configured in an inclined surface to match the inclined wedge groove.

[0010] This structural design can better transmit the force applied by the expansion and contraction cylinder and reduce the wear of parts.

[0011] The utility model is further configured as follows: a plurality of top screw holes are arranged on a side of the positioning nut away from the core shaft, the plurality of top screw holes are in geometrical equivalence with the shaft core, and top screws are arranged in the top screw holes.

[0012] Such a structural design can better fix the core shaft and the positioning nut, improve the accuracy and stability of the equipment, and prevent the positioning nut from moving backward and causing relative movement.

[0013] Beneficial effects:

[0014] The utility model discloses a reel for aluminum strip winding, which is provided with a positioning nut and a top screw structure, which can accurately control the expansion scale of the reel and withstand the lateral force applied by the expansion and contraction cylinder, thereby ensuring the accuracy and stability of the expansion positioning and solving the risk of the shaft head bolt being easily broken when subjected to the lateral force, thereby improving product quality and production efficiency, and reducing maintenance costs and safety risks. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front cross-sectional view of the shaft head end of a reel for aluminum strip winding according to the utility model;

[0016] Figure 2 It is a front cross-sectional view of a positioning nut end of a reel for aluminum strip winding according to the utility model;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the bow plate and the arc-shaped limiting plate of a reel for aluminum strip winding according to the utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional structure of the bow plate, plunger and mandrel of a reel for aluminum strip winding according to the utility model;

[0019] The reference numerals in the figure are as follows: plunger 1, shaft head 2, arc-shaped limit plate 3, diameter-adjusting nut 4, shaft head bolt 5, core shaft 6, bow plate 7, disc spring 8, positioning nut 9, top screw 10, reel body 11, and inclined wedge groove 12. DETAILED DESCRIPTION

[0020] The following describes the implementation of the present invention through specific embodiments. Those skilled in the art can understand the advantages and effects of the present invention from the contents disclosed in this specification. It should be noted that the illustrations provided in the following embodiments are only for exemplary descriptions, and they are only schematic diagrams, not physical diagrams, and cannot be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts in the figures may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the figures may be omitted.

[0021] The same or similar numbers in the figures of the embodiments of the present invention correspond to the same or similar parts. In the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "back", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the figures, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the figures are only used for illustrative purposes and cannot be understood as limitations on the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0022] like Figure 1-4 As shown, the utility model discloses a reel for winding aluminum strips, including a reel body 11, the reel body 11 is a hollow shaft, a core shaft 6 is slidably connected inside the reel body 11, three evenly distributed arc-shaped limit plates 3 are arranged on the circumferential side of the reel body 11, a number of evenly spaced disc springs 8 are arranged between each arc-shaped limit plate 3 and the reel body 11, and the disc springs 8 have the same specifications and models, and an arch plate 7 is fixedly connected between two adjacent arc-shaped limit plates 3, and the arch plate 7 and the arc-shaped limit plate 3 are alternately and tightly fitted to form the outer circular structure of the shaft body. A number of plungers 1 inserted into the core shaft 6 are arranged on the side of the arch plate 7 facing the reel body 11, and the number and spacing of the plungers 1 are the same as those of the disc springs 8, the lower end of the plunger 1 is arranged in an inclined surface, and the position of the core shaft 6 corresponding to the plunger 1 is provided with an inclined wedge groove 12, and the plunger 1 and the inclined wedge groove 12 are slidably matched. The left end of the reel body 11 is fixedly connected with a shaft head 2 , and the shaft head 2 is fixedly connected to the reel body 11 via a shaft head bolt 5 .

[0023] A diameter adjusting nut 4 facing the mandrel 6 is installed on the right side of the shaft head 2. The diameter adjusting nut 4 is retracted to the maximum limit and does not contact the mandrel 6. The diameter adjusting nut is used to limit the movement of the mandrel toward the shaft head, thereby limiting the further expansion of the reel. A positioning nut 9 threadedly connected to the mandrel 6 is provided at the right end of the reel body 11, and a nut step is provided on the left side of the positioning nut 9; a plurality of top screw holes are provided on the right side of the positioning nut 9, and the plurality of top screw holes are in geometrically equivalence with the shaft core 6, and top screws 10 are installed in the top screw holes.

[0024] Among them, the positioning nut 9 has a variety of thickness specifications;

[0025] The core shaft 6 is equipped with an expansion and contraction cylinder, which is used to drive the core shaft 6 and the positioning nut 9 to move horizontally along the reel body 11, thereby adjusting the relative position of the bow plate 7. When the expansion and contraction cylinder drives the positioning nut 9 to abut against the reel body 11, the reel expands to the maximum diameter.

[0026] The working principle of the utility model in the precise positioning of the reel expansion is as follows:

[0027] First, according to the production and diameter expansion requirements, select the positioning nut 9 of the corresponding thickness specification, then install the positioning nut 9 on the right end of the core shaft 6, and further fix it with the top screw 10 to prevent it from moving in the opposite direction under the action of internal force, to ensure the accuracy and stability of the expansion positioning, and then drive the core shaft 6 and the positioning nut 9 to move horizontally along the reel body 11 through the expansion and contraction cylinder until the left end of the positioning nut 9 is against the reel body 11, at this time, the diameter is adjusted to the target size. In the utility model, the diameter adjustment nut 4 is in the maximum avoidance position and does not contact the core shaft 6, so the shaft head bolt 5 is not subject to the diameter expansion force and is not easy to break, and the force acts on the positioning nut 9.

[0028] In summary, the utility model invention, by setting the positioning nut 9 and the top screw 10 structure, can accurately control the scale of the reel expansion diameter, and can withstand the lateral force applied by the expansion and contraction cylinder, thereby solving the accuracy and stability of the expansion positioning, and also solving the risk of the shaft head bolt 5 being easily broken when subjected to the lateral force. It improves product quality and production efficiency, reduces maintenance costs and safety risks.

[0029] The above embodiments are only used to illustrate the technical solution of the utility model and are not intended to limit it. Although the utility model is described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model. The technology, shape, and structure that are not described in detail in the utility model are all well-known technologies.

Claims

1. A reel for aluminum strip winding, characterized in that: The invention comprises a reel body, wherein the reel body is a hollow shaft, a core shaft is passed through the reel body, a plurality of evenly distributed arc-shaped limit plates are arranged on the circumferential side of the reel body, a disc spring is arranged between the arc-shaped limit plate and the reel body, a bow-shaped plate is arranged between two adjacent arc-shaped limit plates, a plurality of plungers inserted into the core shaft are arranged on the side of the bow-shaped plate facing the reel body, oblique wedge grooves are arranged at the positions of the plungers corresponding to the core shaft, an axis head is arranged at one end of the reel body, the axis head is fixedly connected to the reel body by an axis head bolt, a diameter adjusting nut facing the core shaft is arranged on the side of the axis head close to the reel body, the diameter adjusting nut is used to limit the movement of the core shaft towards the axis head, thereby limiting the further expansion of the reel, a positioning nut threadedly connected to the core shaft is arranged on the end of the reel body away from the axis head, and a nut step is arranged on the side of the positioning nut facing the core shaft; Wherein, the positioning nut has various thickness specifications; The reel is equipped with an expansion and contraction cylinder, which is used to drive the core shaft and the positioning nut to move horizontally along the reel body, thereby adjusting the relative position of the bow plate. When the expansion and contraction cylinder drives the positioning nut to abut against the reel body, the reel expands to the maximum diameter.

2. A reel for aluminum strip winding according to claim 1, characterized in that: The number of the arc-shaped limiting plates and the number of the arch-shaped plates are both three.

3. A reel for aluminum strip winding according to claim 1, characterized in that: The lower end of the plunger is arranged in an inclined surface and matches with the inclined wedge groove.

4. A reel for aluminum strip winding according to claim 1, characterized in that: A plurality of top screw holes are arranged on one side of the positioning nut away from the core shaft, the plurality of top screw holes are in geometrical equivalence with the shaft core, and top screws are arranged in each of the top screw holes.