Rotary replacement type efficient separator for inner and outer caps of glass bottles
By designing a rotary replacement clamping and extrusion mechanism in the bottle cap separator, the problems of instability and clamping instability of glass bottles are solved, and a more efficient bottle cap separation effect is achieved.
Patent Information
- Application Number
- CN202420244565.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-02-01
AI Technical Summary
When used, the existing bottle cap separator is unstable and easy to pour, and the clamping structure is simple and unstable, which affects the separation effect.
A rotary replacement glass bottle inner and outer cover efficient separator is designed, using a clamping mechanism and an extrusion mechanism. Through the meshing connection between the large gear and the tooth plate and the extrusion fixation of the rubber block, stable clamping and separation of the glass bottle and the bottle cap are achieved.
It improves the stability and separation efficiency of the glass bottle, prevents the bottle cap from slipping, and enhances the stable clamping and separation ability of the bottle cap.
Smart Images

Figure CN222593441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle cap separators, in particular to a rotary relay type high-efficiency separator for inner and outer caps of glass bottles. Background Art
[0002] The bottle cap separator is a device used to automatically separate bottle caps from bottle bodies. It is commonly used in the pharmaceutical, food, beverage and other industries. It uses physical mechanics and automated control technology to quickly and accurately separate bottle caps from bottle bodies to improve production efficiency and product quality.
[0003] In the prior art, a Chinese patent with authorization announcement number CN217797398U discloses a glass bottle cap separation device, which belongs to the field of bottle cap separators. Its technical highlights include a sorting channel, a conveyor belt, a blower, a sorting plate and a crusher; the starting end of the conveyor belt is connected to the bottom outlet of the crusher; the front end of the sorting plate is connected to the bottom of the conveyor belt, and the rear end of the sorting plate is tilted downward and fixed; the blower and the sorting channel are respectively arranged on the left and right sides of the sorting plate, and the air outlet of the blower is opposite to the sorting channel; the sorting channel is tilted downward, and the inlet end of the sorting channel is higher than the outlet end, and the side of the sorting plate is within the inlet range of the sorting channel, which can automatically crush glass bottles or glass fragments into fragments that meet the requirements of subsequent processing, and can screen and separate metal or plastic bottle caps and other debris mixed in the glass to obtain a relatively single glass material.
[0004] At present, most of the bottle cap separators used in the market still have certain deficiencies. As shown in the above document, the device can screen and separate metal or plastic bottle caps mixed in the glass, thereby improving the separation effect. However, some rotary replacement separators clamp the bottle caps and then rotate them to separate them. The clamping structure is simple and the clamping effect is unstable. Secondly, the glass bottles on the conveyor belt of the separator are also unstable, which has certain deficiencies in use. Utility Model Content
[0005] The purpose of the utility model is to provide a rotary relay type efficient separator for inner and outer caps of glass bottles, so as to solve the problem in the above background technology that the glass bottle cap separator is not convenient for stably clamping the bottle caps and is not convenient for fixing the glass bottles.
[0006] To achieve the above objectives, the present invention provides the following technical solutions: a rotary relay type efficient separation machine for inner and outer caps of glass bottles, wherein a conveying device is connected to the interior of the base, a lifting device is connected to the top of the base, a driving device is installed on the side of the lifting device, and a rotating device is connected between the lifting device and the base;
[0007] A rotating groove is provided inside the right side of the base, and the output end of the rotating device rotates inside the rotating groove. A large gear is fixed on the surface of the rotating device, and a sliding groove is provided on the side of the rotating groove. A clamping mechanism is provided inside the base, and the glass bottle can be clamped and fixed by the clamping mechanism;
[0008] A fixing cylinder is fixed to the output end of the driving device, and a squeezing mechanism is provided inside the fixing cylinder, through which the lid of the glass bottle can be squeezed and fixed.
[0009] Furthermore, the clamping mechanism includes a tooth plate, and the tooth plate slides through the inside of the slide groove, and the tooth plate is meshed and connected to the side of the large gear. A first clamping block is fixed to the end of the tooth plate, and a second clamping block is fixed to the inside of the base. A cleaning mechanism is also provided on the inside of the base.
[0010] Furthermore, the cleaning mechanism includes a jet plate, and the jet plate is fixed on the inner side of the base, an air cushion is connected between the base and the lifting device, a one-way valve is connected to the top of the air cushion, and a ventilation pipe is connected between the air cushion and the jet plate.
[0011] Furthermore, the extrusion mechanism includes a rotating ring, and the rotating ring is rotatably connected to the side of the fixed cylinder. A gear disk is connected inside the rotating ring, and a connecting block is fixed to the side of the fixed cylinder.
[0012] Furthermore, a motor is installed on the side of the connecting block, a bevel gear is fixed to the output end of the motor, three sets of rotating grooves are opened on the inner side of the rotating ring, a rotating block slides through the rotating groove, and the rotating block is fixed to the side of the fixed cylinder.
[0013] Furthermore, three groups of extrusion grooves are opened at the bottom of the rotating ring, an extrusion block slides through the extrusion groove, a rubber block is fixed to the bottom end of the extrusion block, and three groups of guide grooves are opened on the inside of the fixed cylinder, and the rubber block slides through the guide groove.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] 1. This rotary relay type efficient separator for inner and outer caps of glass bottles can fix the glass bottle by clamping it with the first clamping block and the second clamping block. After fixation, the bottle cap can be removed and separated, which improves the stability of the glass bottle in the separator. When the lifting device rotates, it can squeeze the air cushion. After the air cushion is squeezed, the internal gas can be transported to the inside of the spray plate for discharge, cleaning the dust on the surface of the conveying device and improving the conveying efficiency of the conveying device. The rubber block squeezes the side of the bottle cap. When the fixed cylinder rotates, the rubber block can drive the bottle cap to rotate, thereby separating the bottle cap from the glass bottle, improving the stability of the separator in squeezing the bottle cap and preventing it from slipping.
[0016] 2. A large gear and a toothed plate are provided. The meshing connection between the large gear and the toothed plate can drive the first clamping block to move stably, thereby improving the stability of clamping the glass bottle;
[0017] 3. A one-way valve and a jet plate are provided. The one-way valve can improve the efficiency of the air cushion's return air, and the jet plate can divide the air conveyed by the air cushion into two streams. At the same time, the gas on the jet plate can be compressed and ejected, thereby improving the cleaning efficiency of the conveying device;
[0018] 4. A toothed disc and a helical gear are provided. The meshing rotation of the toothed disc and the helical gear can drive the three extrusion slots to rotate, which improves the convenience of operation;
[0019] 5. An extrusion block and an extrusion groove are provided. The rotation of the extrusion groove can drive the extrusion block to move. When the extrusion block moves, it can drive the rubber block to squeeze the side of the bottle cap, thereby improving the stability of the extrusion. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the sectional three-dimensional structure of the base of the utility model;
[0022] Figure 3 This is an enlarged three-dimensional structural diagram of the jet plate of the utility model;
[0023] Figure 4 This is an enlarged three-dimensional structural diagram of the large gear of the utility model;
[0024] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the fixing cylinder of the utility model;
[0025] Figure 6 This is an enlarged three-dimensional structural diagram of the rotating block of the utility model;
[0026] Figure 7 This is an enlarged three-dimensional structural diagram of the rubber block of the utility model.
[0027] In the figure: 1. base; 2. conveying device; 3. lifting device; 4. driving device; 5. rotating device; 101. rotating trough; 102. large gear; 103. slide; 104. tooth plate; 105. first clamping block; 106. second clamping block; 107. jet plate; 108. air cushion; 109. one-way valve; 110. vent pipe; 401. fixed cylinder; 402. rotating ring; 403. toothed disc; 404. connecting block; 405. motor; 406. bevel gear; 407. rotating trough; 408. rotating block; 409. extrusion trough; 410. extrusion block; 411. rubber block; 412. guide groove. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example 1:
[0030] like Figures 1-4 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the glass bottles are unstable and easy to fall when the separator is used, a clamping mechanism is disclosed:
[0031] A conveying device 2 is connected to the inside of the base 1, a lifting device 3 is connected to the top of the base 1, a driving device 4 is installed on the side of the lifting device 3, a rotating device 5 is connected between the lifting device 3 and the base 1, a rotating groove 101 is opened inside the right side of the base 1, the output end of the rotating device 5 rotates inside the rotating groove 101, a large gear 102 is fixed on the surface of the rotating device 5, and a sliding groove 103 is opened on the side of the rotating groove 101, a clamping mechanism is provided inside the base 1, and the glass bottle can be clamped and fixed by the clamping mechanism, a fixing cylinder 401 is fixed to the output end of the driving device 4, and a squeezing mechanism is provided inside the fixing cylinder 401, and the cap of the glass bottle can be squeezed and fixed by the squeezing mechanism.
[0032] The clamping mechanism includes a tooth plate 104, and the tooth plate 104 slides through the inside of the slide groove 103, and the tooth plate 104 is meshed and connected to the side of the large gear 102. A first clamping block 105 is fixed to the end of the tooth plate 104, and a second clamping block 106 is fixed to the inside of the base 1. A cleaning mechanism is also provided inside the base 1. When the separator is in use, the glass bottle is placed on the surface of the conveying device 2 and conveyed by the conveyor belt. When the conveying device 2 is conveyed to the designated position, the output end of the rotating device 5 drives the lifting device 3 to rotate by rotation, and the output end of the rotating device 5 rotates synchronously When the gear 102 is engaged and rotated, the gear 102 can drive the tooth plate 104 to engage and rotate. When the tooth plate 104 is engaged and rotated, it can slide through the slide groove 103. When the tooth plate 104 slides, it can push the first clamping block 105 to move. When the first clamping block 105 moves to the side of the glass bottle, it can push the glass bottle to the side of the second clamping block 106. The glass bottle can be fixed by clamping the first clamping block 105 and the second clamping block 106. After fixation, the bottle cap can be disassembled and separated, thereby improving the stability of the glass bottle of the separator.
[0033] Example 2:
[0034] like Figure 2and Figure 3 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the separator is inconvenient to clean and affects the conveying efficiency, a cleaning mechanism is disclosed:
[0035] The cleaning mechanism includes a jet plate 107, and the jet plate 107 is fixed on the inner side of the base 1. An air cushion 108 is connected between the base 1 and the lifting device 3. A one-way valve 109 is connected to the top of the air cushion 108. A ventilation pipe 110 is connected between the air cushion 108 and the jet plate 107. When the clamping mechanism of the separator is in use, the lifting device 3 can squeeze the air cushion 108 when it rotates. After being squeezed, the air cushion 108 can be deformed to transport the internal gas to the inside of the jet plate 107 through the ventilation pipe 110. The jet plate 107 can compress the gas and divide it into two streams for discharge. When the gas is discharged, the dust on the surface of the conveying device 2 can be cleaned, thereby improving the conveying efficiency of the conveying device 2.
[0036] Example 3:
[0037] like Figure 5-Figure 7 The technical solution shown in the figure, the present invention provides the following technical solutions: In order to solve the problem of unstable clamping and easy slipping when the separator separates the bottle cap, a squeezing mechanism is disclosed:
[0038] The extrusion mechanism includes a rotating ring 402, and the rotating ring 402 is rotatably connected to the side of the fixed cylinder 401, a toothed disc 403 is connected inside the rotating ring 402, a connecting block 404 is fixed to the side of the fixed cylinder 401, a motor 405 is installed on the side of the connecting block 404, and a bevel gear 406 is fixed to the output end of the motor 405. Three groups of rotating grooves 407 are opened on the inside of the rotating ring 402, and a rotating block 408 slides through the inside of the rotating groove 407, and the rotating block 408 is fixed to the side of the fixed cylinder 401. Three groups of extrusion grooves 409 are opened at the bottom of the rotating ring 402, and an extrusion block 410 slides through the inside of the extrusion groove 409. A rubber block 411 is fixed to the bottom end of the extrusion block 410, three groups of guide grooves 412 are opened inside the fixed cylinder 401, and the rubber block 411 slides through the inside of the guide groove 412. When the separator needs to separate the bottle caps, the lifting device 3 can drive the fixed cylinder 401 to insert into the surface of the glass bottle caps. After insertion, the motor 4 is started. The output end 05 can drive the bevel gear 406 to rotate, and when the bevel gear 406 rotates, it can drive the toothed disc 403 to engage and rotate, and when the toothed disc 403 engages and rotates, it can drive the rotating ring 402 to rotate, and when the rotating ring 402 rotates, it can drive the rotating groove 407 to rotate through the rotating block 408, and when the rotating ring 402 rotates, it can drive the extrusion groove 409 to rotate, and when the extrusion groove 409 rotates, the inner wall can squeeze the extrusion block 410, and after the extrusion block 410 is squeezed, it can drive the rubber block 411 to slide through the guide groove 412, and the rubber block 411 can be squeezed and fixed after sliding to the side of the bottle cap. After the bottle cap is fixed, the driving device 4 is started to drive the fixed cylinder 401 to rotate, and when the fixed cylinder 401 rotates, it can drive the bottle cap to rotate through the rubber block 411, thereby separating the bottle cap from the glass bottle, improving the stability of the separator in squeezing the bottle cap, preventing slipping, and improving the separation efficiency, so that the separator can separate the bottle cap by rotation.
[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A rotary relay type efficient separation machine for inner and outer caps of glass bottles, comprising a base (1), the base (1) is internally connected with a conveying device (2), the top of the base (1) is connected with a lifting device (3), the side of the lifting device (3) is equipped with a driving device (4), and a rotating device (5) is connected between the lifting device (3) and the base (1), characterized in that ; A rotating groove (101) is provided inside the right side of the base (1), the output end of the rotating device (5) is provided inside the rotating groove (101) and rotates inside the rotating groove (101), a large gear (102) is fixed on the surface of the rotating device (5), a sliding groove (103) is provided on the side of the rotating groove (101), and a clamping mechanism is provided inside the base (1), and a glass bottle can be clamped and fixed by the clamping mechanism; A fixing cylinder (401) is fixed to the output end of the driving device (4), and a squeezing mechanism is arranged inside the fixing cylinder (401), and the lid of the glass bottle can be squeezed and fixed by the squeezing mechanism.
2. According to claim 1, a rotary relay type efficient separator for inner and outer caps of glass bottles, characterized in that: The clamping mechanism comprises a tooth plate (104), and the tooth plate (104) penetrates and slides inside the slide groove (103), and the tooth plate (104) is meshedly connected to the side of the large gear (102), a first clamping block (105) is fixed to the end of the tooth plate (104), a second clamping block (106) is fixed to the inner side of the base (1), and a cleaning mechanism is also arranged on the inner side of the base (1).
3. The rotary relay type efficient separator for inner and outer caps of glass bottles according to claim 2, characterized in that: The cleaning mechanism comprises a jet plate (107), and the jet plate (107) is fixed on the inner side of the base (1), an air cushion (108) is connected between the base (1) and the lifting device (3), a one-way valve (109) is connected to the top of the air cushion (108), and a ventilation pipe (110) is connected between the air cushion (108) and the jet plate (107).
4. The rotary relay type efficient separator for inner and outer caps of glass bottles according to claim 1, characterized in that: The extrusion mechanism comprises a rotating ring (402), and the rotating ring (402) is rotatably connected to the side of the fixed cylinder (401), a toothed disc (403) is connected inside the rotating ring (402), and a connecting block (404) is fixed to the side of the fixed cylinder (401).
5. The rotary relay type efficient separator for inner and outer caps of glass bottles according to claim 4, characterized in that: A motor (405) is installed on the side of the connecting block (404), and a bevel gear (406) is fixed to the output end of the motor (405). Three groups of rotating grooves (407) are opened on the inner side of the rotating ring (402), and a rotating block (408) slides through the rotating groove (407), and the rotating block (408) is fixed to the side of the fixed cylinder (401).
6. The rotary relay type efficient separator for inner and outer caps of glass bottles according to claim 5, characterized in that: The bottom of the rotating ring (402) is provided with three groups of extrusion grooves (409), an extrusion block (410) is inserted and slidably penetrates the inside of the extrusion groove (409), a rubber block (411) is fixed at the bottom end of the extrusion block (410), and three groups of guide grooves (412) are inserted and slidably penetrates the inside of the guide groove (412).
Citation Information
Patent Citations
Glass bottle cap separating device
CN217797398U