Aluminum slag separation equipment
By designing an aluminum slag separation equipment with filter cartridge rotation function, centrifugal force is used to quickly separate aluminum water from aluminum slag, and dust is removed through exhaust fans, the problems of slow aluminum water flow and dust inhalation are solved, and the efficient operation of the equipment and the health protection of staff are achieved.
Patent Information
- Application Number
- CN202420589222.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-26
AI Technical Summary
In existing aluminum slag separation equipment, the slow flow of aluminum water leads to failure to discharge in time, increasing heating costs, and staff are prone to inhaling dust when filling aluminum slag or adding combustion aids, which affects health.
An aluminum slag separation device is designed, including a separation furnace, a separation assembly and an exhaust assembly. The filter cartridge is driven to rotate through the second servo motor, and the aluminum water and aluminum slag are quickly separated by centrifugal force, and the dust in the furnace is removed through the exhaust fan and the filter plate.
The rapid separation of aluminum water and aluminum slag is achieved, avoiding the cost of aluminum water solidification and reheating, and protecting the health of staff by removing dust.
Smart Images

Figure CN222593968U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum slag processing equipment, in particular to aluminum slag separation equipment. Background Art
[0002] At present, the generation of slag is inevitable in the process of smelting, re-refining and recycling of aluminum and aluminum alloys, and with the increasing use of primary aluminum and the increasing output of recycled aluminum, the amount of slag is also increasing year by year. For example, the patent document with application number CN202122646556.6 discloses a high-efficiency heating aluminum slag separation device, which is equipped with two sets of stirring parts. The first stage of stirring is used to disturb and move the upper aluminum slag to improve the uniformity of heating of the aluminum slag. The molten aluminum water passes through the first screen and descends to the second stirring part. The two-pole stirring improves the quality of the aluminum slag separation equipment.
[0003] However, in the above-mentioned similar schemes, the molten aluminum flows naturally to the liquid outlet, the flow of the molten aluminum is slow, and the temperature in the furnace drops, causing the molten aluminum that is not discharged in time to solidify, and reheating increases its cost. In addition, when the staff fills the furnace with aluminum slag or adds combustion aids, a large amount of dust is generated in the furnace at the feed port, which is absorbed by the staff and is not good for their health.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and an aluminum slag separation device is proposed. Summary of the invention
[0005] In view of the deficiencies in the prior art, the utility model provides an aluminum slag separation device, which solves the above-mentioned similar solutions proposed in the above-mentioned background technology. Large particles of aluminum slag are easy to clog the filter holes, resulting in the inability of molten aluminum to flow out of the filter holes, and the temperature drop in the furnace causes the aluminum liquid that is not discharged in time to solidify, and reheating increases its cost. In addition, when the staff fills aluminum slag into the furnace or adds combustion aids, a large amount of dust is generated in the furnace at the feed port, which is absorbed by the staff, which is not conducive to the health of the staff.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum slag separation device, comprising a separation furnace, a separation component and an exhaust component, the separation component is slidably connected to the inner side of the separation furnace, and the separation component comprises a filter cartridge, a gear, a second servo motor and an interlayer, and the second servo motor is fixed to the bottom of the separation furnace, the upper end of the second servo motor is meshed with the gear, and the filter cartridge is fixed to the right end of the gear, and the interlayer is arranged between the filter cartridge and the separation furnace, the exhaust component is located at the upper end of the filter cartridge, and the exhaust component comprises an exhaust port, an exhaust fan and a filter plate, the upper end of the separation furnace is penetrated by the exhaust port, the exhaust fan is fixed to the inner side of the exhaust port, and the filter plate is fixed below the exhaust fan.
[0007] Furthermore, a sealing cover is provided at the left end of the separation furnace, and a discharge port is provided through the inner side of the sealing cover.
[0008] Furthermore, a connecting compartment is provided between the sealing cover and the gear, and the filter cartridge forms a rotating structure through the gear and the second servo motor.
[0009] Furthermore, a first servo motor is provided at the right end of the separation furnace, and a stirring roller is connected to the output coupling of the first servo motor, and the stirring roller forms a rotating structure with the first servo motor through the coupling.
[0010] Furthermore, the exhaust port is located on a side of the separation furnace close to the gear, and the discharge port forms a communication structure with the filter cartridge through a connecting bin.
[0011] Furthermore, a liquid outlet is provided through the bottom of the separation furnace, and the separation furnace is in a truncated cone shape.
[0012] The utility model provides an aluminum slag separation device, which has the following beneficial effects:
[0013] It can quickly separate molten aluminum from aluminum slag, avoid the temperature drop in the furnace causing the aluminum molten that is not discharged in time to solidify, and prevent reheating to increase its cost. In addition, when the staff fills the furnace with aluminum slag or adds combustion aids, it can prevent the dust in the furnace from gathering at the feed port and being absorbed by the staff, which is beneficial to protecting the health of the staff. The specific contents are as follows:
[0014] After the aluminum slag is poured into the separation furnace, it burns in the filter drum. The first servo motor drives the stirring roller to rotate so that the aluminum slag can be fully burned. At the same time, the second servo motor drives the filter drum to rotate through the bevel gear. The centrifugal force generated by the filter drum during the rotation process can quickly separate the aluminum liquid from the aluminum slag. The dust generated during the combustion process is carried out by the airflow generated by the rotation of the exhaust fan to separate the aluminum, thereby avoiding inhalation by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of an aluminum slag separation device of the utility model;
[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of an aluminum slag separation device of the utility model;
[0017] Figure 3 This is a schematic diagram of the connection structure of the gear and filter cartridge of an aluminum slag separation device of the utility model;
[0018] Figure 4 This is a schematic diagram of the exhaust component structure of an aluminum slag separation device of the utility model.
[0019] In the figure: 1. separation furnace; 2. sealing cover; 21. discharge port; 3. connection bin; 4. first servo motor; 5. stirring roller; 6. separation component; 601. filter cartridge; 602. gear; 603. second servo motor; 604. interlayer; 7. liquid outlet; 8. exhaust component; 801. exhaust port; 802. exhaust fan; 803. filter plate. Implementation
[0020] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0021] like Figures 1 to 4 As shown, an aluminum slag separation device includes a separation furnace 1, a separation component 6 and an exhaust component 8. A sealing cover 2 is provided at the left end of the separation furnace 1, and a discharge port 21 is provided through the inner side of the sealing cover 2 for adding combustion aid therein. A connecting bin 3 is provided between the sealing cover 2 and the gear 602. Because the discharge port 21 forms a connecting structure with the filter cartridge 601 through the connecting bin 3, closing the separation furnace 1 by the sealing cover 2 can improve the airtightness of the device, thereby avoiding improving the thermal insulation of the device and keeping the internal temperature high.
[0022] The inner side of the separation furnace 1 is slidably connected with a separation assembly 6, and the separation assembly 6 includes a filter cartridge 601, a gear 602, a second servo motor 603 and an interlayer 604, and a second servo motor 603 is fixed to the bottom of the separation furnace 1, and the upper end of the second servo motor 603 is meshed with a gear 602, and the second servo motor 603 is meshed with the gear 602 through a bevel gear, and the right end of the gear 602 is fixed with a filter cartridge 601, and the stability of the connection can be improved by fixed connection, because the filter cartridge 601 is connected to the gear 602 and the second servo motor The machine 603 constitutes a rotating structure, so that when the filter cylinder 601 rotates, the aluminum slag performs centrifugal motion, thereby throwing the molten aluminum out of the filter cylinder 601, separating the residual molten aluminum in the aluminum slag, and an interlayer 604 is provided between the filter cylinder 601 and the separation furnace 1. After the molten aluminum is brushed out, it enters the interior of the interlayer 604 and flows along the interlayer 604 to the liquid outlet 7. In the process of the rotation of the filter cylinder 601, the molten aluminum can be quickly separated from the aluminum slag, avoiding the temperature drop in the furnace causing the aluminum molten that is not discharged in time to solidify, and preventing reheating to increase its cost, thereby saving costs.
[0023] A first servo motor 4 is provided at the right end of the separation furnace 1, and a stirring roller 5 is connected to the output end coupling of the first servo motor 4, and the stirring roller 5 forms a rotating structure with the first servo motor 4 through the coupling, which is used to stir the aluminum slag in the filter cylinder 601, which can increase the combustion area of the aluminum slag and facilitate the full combustion of the aluminum slag. A liquid outlet 7 is provided through the bottom of the separation furnace 1, and the shape of the separation furnace 1 is truncated cone, so that the aluminum liquid splashed around the filter cylinder 601 can flow along the inner wall of the separation furnace 1 to the liquid outlet 7, thereby facilitating the recovery of the aluminum liquid.
[0024] The exhaust component 8 is located at the upper end of the filter cylinder 601, and the exhaust component 8 includes an exhaust port 801, an exhaust fan 802 and a filter plate 803. The upper end of the separation furnace 1 is penetrated by an exhaust port 801, and the exhaust port 801 is located on the side of the separation furnace 1 close to the gear 602, and can suck out the dust-containing gas before approaching the discharge port 21 to avoid the dust-containing gas being absorbed by the staff when filling aluminum slag or adding combustion aids into the furnace, which is beneficial to protecting the health of the staff, and an exhaust fan 802 is fixed on the inner side of the exhaust port 801, and the internal airflow is driven to move upward by the exhaust fan 802, and a filter plate 803 is fixed below the exhaust fan 802 to avoid the aluminum slag hitting the exhaust fan 802 during smoke exhaust, which can protect the exhaust fan 802, and an air purification device can be connected above the exhaust port 801 to reduce the pollution generated by the device when in use, which is beneficial to protecting the environment.
[0025] In summary, when the aluminum slag separation equipment is used, first, an air purification device is connected to the upper end of the exhaust port 701, the sealing cover 2 is opened and the aluminum slag is poured into the filter cartridge 601, ignited and a combustion aid is added thereto, and the sealing cover 2 is closed, so that the temperature in the furnace rises rapidly, and the aluminum slag burns in the filter cartridge 601, and the first servo motor 4 is started, and the first servo motor 4 drives the stirring roller 5 to rotate and stirs the aluminum slag so that the aluminum slag can be fully burned, and at the same time, the second servo motor 603 is started, and the second servo motor 603 is meshed with the gear 602 through the bevel gear, thereby driving the filter cartridge 601 to rotate, and the filter cartridge 601 is in During the rotation process, the aluminum slag performs centrifugal motion and is blocked by the filter cylinder 601 on the inner side of the filter cylinder 601, while the aluminum liquid in the aluminum slag is thrown out of the filter cylinder 601 to the interlayer 604, and the separated aluminum liquid flows along the inner wall of the separation furnace 1 to the liquid outlet 7 at the bottom thereof, and flows out of the device from the liquid outlet 7. Since the blocking of the filter cylinder 601 can avoid the blockage of the liquid outlet 7, and a large amount of smoke and dust is generated during the combustion process, the exhaust fan 802 is started, and an upward airflow is formed during the rotation process of the exhaust fan 802. The smoke and dust flow into the interior of the air purification device through the exhaust port 801 along the air flow, which is beneficial to the health of the staff.
Claims
1. An aluminum slag separation device, comprising a separation furnace (1), a separation component (6) and an exhaust component (8), characterized in that: The separation assembly (6) is slidably connected to the inner side of the separation furnace (1), and the separation assembly (6) comprises a filter cartridge (601), a gear (602), a second servo motor (603) and an interlayer (604), and the second servo motor (603) is fixed to the bottom of the separation furnace (1), the gear (602) is meshed at the upper end of the second servo motor (603), and the filter cartridge (601) is fixed to the right end of the gear (602), and the filter cartridge (601) The interlayer (604) is arranged between the separation furnace (1), the exhaust assembly (8) is located at the upper end of the filter cartridge (601), and the exhaust assembly (8) comprises an exhaust port (801), an exhaust fan (802) and a filter plate (803), the exhaust port (801) is arranged through the upper end of the separation furnace (1), the exhaust fan (802) is fixed on the inner side of the exhaust port (801), and the filter plate (803) is fixed below the exhaust fan (802).
2. The aluminum slag separation equipment according to claim 1, characterized in that: A sealing cover (2) is provided at the left end of the separation furnace (1), and a discharge port (21) is provided through the inner side of the sealing cover (2).
3. The aluminum slag separation equipment according to claim 2, characterized in that: A connecting chamber (3) is provided between the sealing cover (2) and the gear (602), and the filter cartridge (601) forms a rotating structure through the gear (602) and the second servo motor (603).
4. The aluminum slag separation equipment according to claim 1, characterized in that: A first servo motor (4) is provided at the right end of the separation furnace (1), and an output end of the first servo motor (4) is connected to a stirring roller (5) via a coupling, and the stirring roller (5) forms a rotating structure with the first servo motor (4) via the coupling.
5. The aluminum slag separation equipment according to claim 3, characterized in that: The exhaust port (801) is located on a side of the separation furnace (1) close to the gear (602), and the discharge port (21) forms a communication structure with the filter cartridge (601) via a connecting bin (3).
6. The aluminum slag separation equipment according to claim 1, characterized in that: A liquid outlet (7) is provided through the bottom of the separation furnace (1), and the separation furnace (1) is in the shape of a truncated cone.
Citation Information
Patent Citations
Efficient heating aluminum slag separation equipment
CN216192610U