Pull-rod-free stainless steel mirror surface template

By setting up a stainless steel mirror formwork without a tie rod on the inside and outside of the guardrail steel bars, and using misaligned overlapping connectors and adjustment structures, the problems of slurry leakage and deformation when the traditional guardrail formwork are disengaged, achieving high-quality improvement of the overall quality of the concrete surface and structure.

CN222594631UActive Publication Date: 2025-03-11NO 2 ENG CO LTD OF CCCC FIRST HIGHWAY ENG +1
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Patent Information

Application Number
CN202421231074.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-03-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

Traditional cast-in-place guardrails are prone to leakage of slurry and deformation of the formwork when the formwork is separated, and there are tie rod eyelets on the concrete surface, which is poor in aesthetics, and corrosion channels will be formed after the tie rod is rusted.

Method used

The stainless steel mirror template without a tie rod is used. The inner mold and outer mold mirror panel are respectively provided on the inner and outer sides of the guardrail steel bars, and the dislocation overlapping parts of the inner mold and the outer mold connection are used for fixed connections to avoid the use of the pull rod. At the same time, the installation angle of the inner mold is adjusted by adjusting the structure to ensure the stability of the inner mold and the outer mold.

Benefits of technology

The pull-free rod release during concrete pouring process is achieved, the formation of pull-bar eyes is avoided, the aesthetics of the concrete surface and the overall quality of the structure are improved, the corrosion risk of steel bars is reduced, and the construction quality, accuracy and linear control of anti-collision guardrails are improved.

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Abstract

An inner mold mirror board and an outer mold mirror board are arranged on the inner side and the outer side of a guardrail steel bar correspondingly to be matched with concrete pouring construction of an anti-collision guardrail, demolding is facilitated, and cleaning is convenient; the staggered overlapping parts of the inner mold fixing parts of the inner mold connecting pieces arranged above the inner mold mirror board and the outer mold mirror board and the staggered overlapping parts of the outer mold fixing parts fixedly connected with the outer mold connecting pieces are fixedly connected, opposite-pull pull rods arranged on the anti-collision guardrail in a penetrating mode are avoided, and the problem that pull rod holes are left is solved; the mounting angle of the fixed inner mold is adjusted through the adjusting structure, and the inner mold and the outer mold are fixedly connected by matching at least two fixing knots which are arranged at intervals in the width direction of the guardrail steel bars on the staggered overlapping part of the inner mold fixing part and the outer mold fixing part, so that the inner mold and the outer mold can be effectively prevented from rotating relatively; and the construction quality, precision and linear control of the anti-collision handrail can be improved.
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Description

Technical Field

[0001] The utility model relates to a tie-rod-free stainless steel mirror template, belonging to the field of road and bridge construction. Background Art

[0002] Anti-collision guardrails are important safety protection facilities in the field of highway engineering. They absorb collision energy by causing the vehicle to climb higher or deform its structure, thereby controlling the direction of the vehicle and avoiding abnormal vehicle direction, such as preventing the vehicle from driving into the opposite lane or outside the road.

[0003] Traditional cast-in-place guardrails mostly use tie-rod formwork for casting, which is not only prone to leakage at the tie-rod position, but also causes deformation due to insufficient formwork strength. After the concrete is poured, many tie-rod holes will be left on the surface, making the concrete surface unsightly. When the tie-rods rust, corrosion channels will be formed for the steel bars in the concrete structure. Utility Model Content

[0004] The utility model aims to provide a tie-rod-free stainless steel mirror template to solve the above-mentioned problem.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tie-rod-free stainless steel mirror template, comprising:

[0006] An inner mold is installed on the inner side of the guardrail steel bar, and the inner mold includes an inner mold mirror panel and an inner mold connector arranged on the inner mold mirror panel;

[0007] An outer mold is installed on the outer side of the guardrail steel bar, and the bottom of the outer mold is connected to the bottom of the bridge deck, and the outer mold includes an outer mold mirror panel and an outer mold connector arranged on the outer mold mirror panel;

[0008] An adjustment structure connected between the outer wall of the inner mold and the bridge deck to adjust the installation angle of the inner mold;

[0009] Among them, the inner mold connecting part includes an inner mold fixing part arranged higher than the top of the inner mold mirror panel, and the outer mold connecting part includes an outer mold fixing part arranged higher than the top of the outer mold mirror panel, the inner mold fixing part and the outer mold fixing part are partially offset and overlapped in the width direction of the guardrail steel bar, and the offset and overlapping parts are fixedly connected by at least two fixing structures arranged at intervals in the width direction of the guardrail steel bar.

[0010] Furthermore, the fixing structure includes fixing holes arranged on the inner mold fixing part and the outer mold fixing part and fixing pins passing through the fixing holes.

[0011] Furthermore, the inner mold connector also includes an outer mold connector extending from the top of the inner mold mirror panel to the bottom of the inner mold mirror panel, and the outer mold connector also includes an outer mold connector extending from the top of the outer mold mirror panel to the bottom of the outer mold mirror panel.

[0012] Furthermore, the outer mold mirror panel includes a main body section corresponding to the inner mold mirror panel, an adjustment section connected to the bottom of the main body section, and a drip eaves baffle connected to the end of the adjustment section, the adjustment section is covered on the side of the bridge panel, and the end of the drip eaves baffle is abutted against the bottom of the bridge panel.

[0013] Furthermore, a quick-insertion guardrail is inserted on the outer mold, and the quick-insertion guardrail includes a column inserted on the outer mold and a safety rope connected to the column.

[0014] Furthermore, an assembled working platform is arranged on the inner mold, and the assembled working platform includes a mounting bracket and a working pedal arranged on the mounting bracket.

[0015] Furthermore, the adjustment structure includes a fixing member embedded in the bridge deck and at least two tension rods hinged to the fixing member, and the other ends of at least two tension rods are respectively connected to the inner mold.

[0016] Furthermore, the tension rod is a telescopic rod, and the telescopic rod includes two screw rods respectively hinged on the fixing member and the inner mold, and a steel pipe threadedly connected to the two screw rods.

[0017] The beneficial effects of the utility model are as follows: the application facilitates demoulding and cleaning by respectively arranging inner mold mirror panels and outer mold mirror panels on the inner and outer sides of the guardrail steel bars to cooperate with the concrete pouring construction of the anti-collision guardrail, and uses the staggered overlapping parts of the outer mold fixing parts fixedly connected to the inner mold fixing parts and the outer mold connecting parts of the inner mold connecting parts respectively arranged above the inner mold mirror panels and the outer mold mirror panels to avoid the tension rods passed through the anti-collision guardrail and solve the problem of residual tension rod eyes. In addition, the installation angle of the fixed inner mold is adjusted by adjusting the structure, and the inner mold and the outer mold are fixedly connected with at least two fixing knots on the staggered overlapping parts of the inner mold fixing parts and the outer mold fixing parts that are spaced apart in the width direction of the guardrail steel bars, which can effectively prevent the inner mold and the outer mold from rotating relative to each other, and is beneficial to improving the construction quality, precision and linear control of the anti-collision guardrail.

[0018] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1This is a schematic structural diagram of a tie-rod-free stainless steel mirror template shown in an embodiment of the present application.

[0020] Figure 2 for Figure 1 Schematic diagram of the structure of the inner membrane.

[0021] Figure 3 for Figure 1 Schematic diagram of the structure of the Chinese and foreign molds. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0023] In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0025] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. In addition, in the present utility model, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium.

[0026] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] Please refer to Figures 1 to 3 A tie-rod-free stainless steel mirror template shown in an embodiment of the present application includes an inner mold 2, an outer mold 3 and an adjustment structure 4.

[0028] The inner mold 2 is installed on the inner side of the guardrail steel bar (not shown), and the inner mold 2 includes an inner mold mirror panel 21 and an inner mold connector provided on the inner mold mirror panel 21. The outer mold 3 is installed on the outer side of the guardrail steel bar, and the bottom of the outer mold 3 is connected to the bottom of the bridge deck 1. The outer mold 3 includes an outer mold mirror panel 31 and an outer mold connector provided on the outer mold mirror panel 31.

[0029] In one embodiment, the inner mold mirror panel 21 and the outer mold mirror panel 31 are both composed of 5mm carbon steel plate and 1mm stainless steel mirror panel. The stainless steel mirror panel is located close to the guardrail steel bar side. It has the characteristics of not easy to rust, easy to clean, and good demolding effect, which can effectively improve the appearance quality of the anti-collision guardrail.

[0030] Before installing the inner mold 2 and the outer mold 3, use a scraper or a hand grinder to grind the inner mold mirror panel 21 and the outer mold mirror panel 31 until the template is smooth and bright, and use an industrial hair dryer to blow away the debris and dust on the polished surface, and finally wipe it with a clean cotton cloth until there is basically no rust and dirt on the cotton cloth. Finally, use a sprayer to evenly spray the release agent on the surface of the mirror template, and wipe it gently with a rag after spraying to avoid excessive application of the release agent and oil on the template surface after the template is erected.

[0031] The adjustment structure 4 is connected between the outer wall of the inner mold 2 and the bridge deck 1 to adjust the installation angle of the inner mold 2. Specifically, the adjustment structure 4 is mainly used to adjust and control the verticality and linear control of the inner mold 2 and the outer mold 3 to ensure the construction quality of the anti-collision guardrail.

[0032] In this embodiment, the adjustment structure 4 includes a fixing member 41 embedded in the bridge deck 1 and at least two tension rods hinged on the fixing member 41, and the other ends of the at least two tension rods are respectively connected to the inner mold 2. The tension rod is a telescopic rod, and the telescopic rod includes two screw rods 42 respectively hinged on the fixing member 41 and the inner mold 2 and a steel pipe 43 threadedly connected to the two screw rods 42. There are two telescopic rods, one is horizontally connected to the bottom of the inner mold 2 and is arranged horizontally, and the other is connected to the middle of the inner mold 2. Of course, in other embodiments, multiple groups of telescopic rods can also be provided, which is not specifically limited here.

[0033] Among them, the inner mold connecting part includes an inner mold fixing part 23 arranged above the top of the inner mold mirror panel 21, and the outer mold connecting part includes an inner mold fixing part 33 arranged above the top of the outer mold mirror panel 31. The inner mold fixing part 23 and the inner mold fixing part 33 are partially staggered and overlapped in the width direction of the guardrail steel bars, and the staggered and overlapping parts are fixedly connected by at least two fixing structures arranged at intervals in the width direction of the guardrail steel bars.

[0034] The fixing structure includes fixing holes 331, 231 provided on the inner mold fixing part 23 and the inner mold fixing part 33 and fixing pins inserted into the fixing holes 331, 231. In the present embodiment, three groups of fixing holes 331, 231 are provided, and the fixing pins are inserted into the fixing holes 331, 231 on the inner mold fixing part 23 and the inner mold fixing part 33, thereby fixing the inner mold fixing part 23 and the inner mold fixing part 33, and then fixing the inner mold mirror panel 21 and the outer mold mirror panel 31. Since the inner mold fixing part 23 and the inner mold fixing part 33 are both provided above the inner mold mirror panel 21 and the outer mold mirror panel 31, the pouring and molding of the concrete will not be affected, and the construction quality and aesthetic appearance of the anti-collision guardrail can be effectively improved.

[0035] The inner mold connector also includes an outer mold connector 32 extending from the top of the inner mold mirror panel 21 to the bottom of the inner mold mirror panel 21, and the outer mold connector also includes an outer mold connector 32 extending from the top of the outer mold mirror panel 31 to the bottom of the outer mold mirror panel 31. The inner mold connector 22 and the outer mold connector 32 can fix the inner mold mirror panel 21 and the outer mold mirror panel 31 to improve the overall rigidity and strength of the inner mold 2 and the outer mold 3.

[0036] It should be noted that an inner mold connector and a component mold connector form a connection group, an inner mold 2 and an outer mold 3 form a group, and each group of inner mold 2 and outer mold 3 is provided with multiple connection groups. The number of connection groups can be set according to needs and is not specifically limited here.

[0037] The outer mold mirror panel 31 includes a main body section corresponding to the inner mold mirror panel 21, an adjustment section 34 connected to the bottom of the main body section, and a drip eave baffle 35 connected to the end of the adjustment section 34. The adjustment section 34 covers the side of the bridge deck 1, and the end of the drip eave baffle 35 abuts the bottom of the bridge deck 1. There can be multiple adjustment sections 34. According to the thickness of the bridge deck 1, a suitable number of adjustment sections 34 are selected and connected in sequence. The drip eave baffle 35 is installed at the bottom of the adjustment section 34, and the end of the drip eave baffle 35 abuts the bottom of the bridge deck 1, thereby achieving the sealing of the casting space of the anti-collision guardrail. In addition, there is a gap between the adjustment section 34 and the side of the bridge deck 1, which enables the anti-collision guardrail to cover the end of the bridge deck 1, thereby increasing the connection area between the bridge deck 1 and the anti-collision guardrail, and further increasing the strength of the anti-collision guardrail.

[0038] The outer form 3 is provided with a quick-insertion guardrail 6, which includes a column inserted on the outer form 3 and a safety rope connected to the column. After the inner form 2 and the outer form 3 are installed, the quick-insertion guardrail 6 is inserted on the outer form 3, which can effectively prevent construction workers from falling to the outside of the bridge and improve the safety of construction work.

[0039] An assembled work platform 5 is provided on the inner mold 2, and the assembled work platform 5 includes a mounting bracket and a work pedal arranged on the mounting bracket. The assembled work platform 5 is installed at the middle and lower part of the inner mold 2. Construction workers can stand on the assembled work platform 5 for more convenient construction, and it is safer than standing on the inner mold 2 and the outer mold 3.

[0040] The present application is to arrange inner mold mirror panels and outer mold mirror panels on the inner and outer sides of the guardrail steel bars to cooperate with the concrete pouring construction of the anti-collision guardrail, which is conducive to demoulding and easy to clean. The inner mold fixing part and the outer mold fixing part of the inner mold connecting part respectively arranged above the inner mold mirror panel and the outer mold mirror panel are fixedly connected by the staggered overlapping parts, thereby avoiding the tension rods inserted on the anti-collision guardrail and solving the problem of residual tie rod eyes. In addition, the installation angle of the fixed inner mold is adjusted by adjusting the structure, and the inner mold and the outer mold are fixedly connected with at least two fixed knots arranged at intervals in the width direction of the guardrail steel bars on the staggered overlapping parts of the inner mold fixing part and the outer mold fixing part, which can effectively prevent the inner mold and the outer mold from rotating relative to each other, and is conducive to improving the construction quality, precision and linear control of the anti-collision guardrail. The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0041] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A tie-rod-free stainless steel mirror template, characterized in that: include: An inner mold is installed on the inner side of the guardrail steel bar, and the inner mold includes an inner mold mirror panel and an inner mold connector arranged on the inner mold mirror panel; An outer mold is installed on the outer side of the guardrail steel bar, and the bottom of the outer mold is connected to the bottom of the bridge deck, and the outer mold includes an outer mold mirror panel and an outer mold connector arranged on the outer mold mirror panel; An adjustment structure connected between the outer wall of the inner mold and the bridge deck to adjust the installation angle of the inner mold; Among them, the inner mold connecting part includes an inner mold fixing part arranged higher than the top of the inner mold mirror panel, and the outer mold connecting part includes an outer mold fixing part arranged higher than the top of the outer mold mirror panel, the inner mold fixing part and the outer mold fixing part are partially offset and overlapped in the width direction of the guardrail steel bar, and the offset and overlapping parts are fixedly connected by at least two fixing structures arranged at intervals in the width direction of the guardrail steel bar.

2. The tie-rod-free stainless steel mirror template according to claim 1, characterized in that: The fixing structure comprises fixing holes arranged on the inner mold fixing part and the outer mold fixing part and fixing pins passing through the fixing holes.

3. The tie-rod-free stainless steel mirror template according to claim 1, characterized in that: The inner mold connector also includes an outer mold connector extending from the top of the inner mold mirror panel to the bottom of the inner mold mirror panel, and the outer mold connector also includes an outer mold connector extending from the top of the outer mold mirror panel to the bottom of the outer mold mirror panel.

4. The tie-rod-free stainless steel mirror template according to claim 1, characterized in that: The outer mold mirror panel includes a main body section corresponding to the inner mold mirror panel, an adjustment section connected to the bottom of the main body section, and a drip eaves baffle connected to the end of the adjustment section. The adjustment section is covered on the side of the bridge deck, and the end of the drip eaves baffle is abutted against the bottom of the bridge deck.

5. The tie-rod-free stainless steel mirror template according to claim 1, characterized in that: A quick-insertion guardrail is inserted on the outer mold, and the quick-insertion guardrail comprises a column inserted on the outer mold and a safety rope connected to the column.

6. The tie-rod-free stainless steel mirror template according to claim 5, characterized in that: An assembled working platform is arranged on the inner mold, and the assembled working platform comprises a mounting bracket and a working pedal arranged on the mounting bracket.

7. The tie-rod-free stainless steel mirror template according to claim 1, characterized in that: The adjustment structure includes a fixing member embedded in the bridge deck and at least two tension rods hinged on the fixing member, and the other ends of at least two tension rods are respectively connected to the inner mold.

8. The tie-rod-free stainless steel mirror template according to claim 7, characterized in that: The tension rod is a telescopic rod, which includes two screw rods respectively hinged on the fixing member and the inner mold and a steel pipe threadedly connected to the two screw rods.