Loader facilitating material pouring

By designing a material pouring mechanism in the loader and using the servo motor and gear system to drive the crushing wheel to break up the soil, the problem of the soil becoming hard blocks when the loader pours, and the efficiency of pouring and operation convenience are improved.

CN222594985UActive Publication Date: 2025-03-11SHANDONG HERACLES MASCH CO LTD
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Patent Information

Application Number
CN202420640677.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2025-03-11
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

When existing loaders pour materials, the soil in the bucket is compacted into hard blocks due to gravity, which leads to inconvenient and low efficiency.

Method used

A loader for easy pouring of materials is designed, and a material pouring mechanism including a servo motor, a fixed rod, a main gear, a secondary gear and a crushing wheel is used to drive the gear system to rotate, and the crushing wheel disperse and flip the hard lump of soil to improve the efficiency of pouring.

Benefits of technology

It effectively solves the problems of inconvenience and low efficiency of pouring in the bucket due to hard lumps, and improves the loader's pouring efficiency and operation convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222594985U_ABST
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Abstract

The utility model provides a loading machine facilitating material pouring, and belongs to the technical field of loading machines facilitating material pouring. The loading machine facilitating material pouring comprises a bucket body and a mounting box, the mounting box is arranged on one side of the bucket body, a material pouring mechanism comprises a servo motor, the servo motor is fixed to one side of the mounting box, a fixing rod is arranged at the output end of the servo motor, two sets of symmetrical mounting rods are arranged in the mounting box, and the two sets of symmetrical mounting rods are arranged in the mounting box. Through mutual cooperation of the hydraulic cylinder, the connector, the hydraulic rod, the bucket body, the servo motor, the fixing rod, a main gear, an auxiliary gear, a mounting rod and a crushing wheel, when soil materials are squeezed and accumulated into blocks due to gravity and cannot be discharged, the servo motor is started to drive the fixing rod to rotate, the fixing rod drives the main gear to rotate when rotating, and the crushing wheel is driven to crush the soil materials. And the main gear drives the auxiliary gears on the two sides to rotate, so that a plurality of crushing wheels are driven to scatter the hard soil blocks, and the dumping efficiency of the bucket body is improved.
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Description

Technical Field

[0001] The utility model relates to the field of a loader convenient for dumping materials, in particular to a loader convenient for dumping materials. Background Art

[0002] Loaders that are easy to dump materials usually refer to those loading equipment designed to quickly and efficiently transfer materials from one location to another. Loaders are usually used in construction sites, mining sites, ports, storage facilities and other places for loading, moving and dumping various types of materials. A loading forklift is a common loading equipment, usually with a front-loading bucket, which can be used to load and move various types of materials. Some loading forklifts have a rotating bucket function, which can easily dump materials to the destination. Loaders can choose different types and specifications of equipment according to different operating requirements and site environment to improve the efficiency and safety of loading and moving operations.

[0003] In the specific use of loaders, existing loaders need to load and unload materials such as soil, asphalt, and gravel during the construction process. However, after the bucket is loaded with soil each time, the soil at the bottom of the bucket will be compacted under the action of gravity and accumulated into hard lumps. Therefore, when unloading the materials, it is inconvenient to dump and unload the bucket, and the efficiency is low during unloading, which is inconvenient for the operator to use. Utility Model Content

[0004] In order to make up for the above deficiencies, the utility model provides a loader that is convenient for unloading and overcomes the above technical problems or at least partially solves the above problems.

[0005] The utility model is achieved in this way:

[0006] The utility model provides a loader convenient for dumping materials, comprising a bucket body and a mounting box, wherein the mounting box is arranged on one side of the bucket body.

[0007] The material pouring mechanism includes a servo motor, the servo motor is fixed to one side of the mounting box, a fixing rod is arranged at the output end of the servo motor, two sets of symmetrical mounting rods are arranged inside the mounting box, the surfaces of the mounting rods are each provided with a secondary gear, the surface of the fixing rod is provided with a main gear, and the surfaces of the fixing rod and the mounting rod are each provided with a plurality of crushing wheels;

[0008] A vibration motor is arranged on the top of the bucket body, and a sealing ring is arranged on one side of the inner cavity of the bucket body.

[0009] In a preferred solution, the main gear is arranged between two sets of subsidiary gears, and the main gear is meshedly connected with the subsidiary gears.

[0010] In a preferred solution, a cavity is opened inside the bucket body, and the crushing wheel is arranged inside the cavity.

[0011] In a preferred solution, a plurality of bearing sleeves are arranged on one side of the cavity, and the plurality of bearing sleeves are respectively connected to one end of the fixing rod and one end of the mounting rod.

[0012] In a preferred solution, a plurality of bucket teeth are arranged on one side of the inner cavity of the bucket body, and a connector is arranged at the bottom of the bucket body.

[0013] In a preferred solution, a hydraulic cylinder is provided on one side of the connector, and a mounting plate is provided on one side of the hydraulic cylinder.

[0014] In a preferred solution, two groups of hydraulic rods are arranged on one side of the mounting plate, and one end of the hydraulic rods is connected to one side of the connector.

[0015] In a preferred solution, a vehicle body is arranged on one side of the mounting plate, and the hydraulic cylinder is arranged between two groups of hydraulic rods.

[0016] The utility model provides a loader that is convenient for unloading, and its beneficial effects include:

[0017] 1. Through the cooperation of hydraulic cylinder, connector, hydraulic rod, bucket body, servo motor, fixed rod, main gear, sub gear, mounting rod and crushing wheel, first adjust the position of the bucket body. When the soil inside the bucket body is squeezed into blocks due to gravity and cannot be dumped and unloaded, start the servo motor to drive the fixed rod to rotate. When the fixed rod rotates, it drives the main gear to rotate. The main gear drives the sub gears on both sides to rotate, thereby driving several crushing wheels to break up and turn over the hard soil, thereby improving the dumping efficiency of the bucket body.

[0018] 2. By setting a vibration motor and a sealing ring, when the operator needs to improve the emptying efficiency of the bucket body, the operator can start the vibration motor when the bucket body is emptying to make the bucket body vibrate, thereby further improving the emptying efficiency of the bucket body. A sealing ring is set to seal one side of the inner cavity of the bucket body, so that soil and gravel will not enter the interior of the installation box to affect the rotation of the main gear and the sub-gear, making it convenient for the operator to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present utility model, and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is an overall stereogram provided by the embodiment of the utility model;

[0021] Figure 2 A schematic diagram of the cross-sectional structure of the installation box provided in the embodiment of the utility model;

[0022] Figure 3 The utility model embodiment provides Figure 2 The enlarged view of point A in the middle;

[0023] Figure 4 A schematic diagram of the internal structure of a bucket body provided in an embodiment of the utility model;

[0024] In the figure: 1. material dumping mechanism; 11. bucket body; 12. servo motor; 13. fixing rod; 14. main gear; 15. mounting rod; 16. auxiliary gear; 17. crushing wheel; 18. cavity; 19. mounting box; 2. vibration motor; 21. vehicle body; 22. mounting plate; 23. hydraulic rod; 24. hydraulic cylinder; 25. connector; 26. bearing sleeve; 27. bucket tooth; 28. sealing ring. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1-Figure 4The utility model provides a technical solution: a loader that is convenient for unloading, comprising an unloading mechanism 1, a vibration motor 2, a bucket body 11 and a mounting box 19, the mounting box 19 being arranged on one side of the bucket body 11, the unloading mechanism 1 is a mechanism that can break up hardened soil materials and improve the unloading efficiency of the bucket body 11, the unloading mechanism 1 comprises a servo motor 12, the servo motor 12 is fixed to one side of the mounting box 19, a fixing rod 13 is arranged at the output end of the servo motor 12, two sets of symmetrical mounting rods 15 are arranged inside the mounting box 19, the surfaces of the mounting rods 15 are all provided with sub-gears 16, the surfaces of the fixing rods 13 are provided with main gears 14, the surfaces of the fixing rods 13 and the mounting rods 15 are all provided with a plurality of crushing wheels 17, through a hydraulic cylinder 24, a connector 25, a hydraulic rod 23, the bucket body 11, the servo motor 12, the fixing rod 13, the main gear 14, the sub-gear 16, the mounting rod 15 and The mutual cooperation of the crushing wheels 17 allows the operator to start the hydraulic cylinder 24 to drive the connector 25 to rotate when in use, and then start the hydraulic rod 23 to drive the bucket body 11 to rotate through the connector 25, so that the position of the bucket body 11 can be adjusted, and then the bucket body 11 can be used for loading and unloading operations. When the soil inside the bucket body 11 is squeezed into blocks due to gravity and cannot be dumped and unloaded, the operator can start the servo motor 12 to drive the fixed rod 13 to rotate. When the fixed rod 13 rotates, it drives the main gear 14 to rotate, and the main gear 14 drives the sub-gears 16 on both sides to rotate. The two sub-gears 16 can drive the two mounting rods 15 to rotate, thereby driving several crushing wheels 17 to break up and turn over the hardened soil, thereby improving the unloading efficiency of the bucket body 11 and facilitating the bucket body 11 to unload again.

[0027] Reference Figure 1-Figure 4In a preferred embodiment, the vibration motor 2 is arranged at the top of the bucket body 11, a sealing ring 28 is arranged on one side of the inner cavity of the bucket body 11, and the sealing ring 28 is arranged inside the cavity 18. The main gear 14 is arranged between the two sets of sub-gears 16, and the main gear 14 is meshed and connected with the sub-gear 16. A cavity 18 is opened inside the bucket body 11, and the crushing wheel 17 is arranged inside the cavity 18. A plurality of bearing sleeves 26 are arranged on one side of the cavity 18, and the plurality of bearing sleeves 26 are respectively connected to one end of the fixing rod 13 and one end of the mounting rod 15. A plurality of bucket teeth 2 are arranged on one side of the inner cavity of the bucket body 11. 7. The bucket teeth 27 make it convenient for the operator to shovel soil and gravel, etc., and by setting the vibration motor 2 and the sealing ring 28, when the operator needs to improve the material discharge efficiency of the bucket body 11, the operator can start the vibration motor 2 when the bucket body 11 is discharging materials, so that the bucket body 11 vibrates, thereby further improving the material discharge efficiency of the bucket body 11. The sealing ring 28 can seal one side of the inner cavity of the bucket body 11, and the soil and gravel will not enter the interior of the installation box 19 to affect the rotation of the main gear 14 and the auxiliary gear 16, which is convenient for the operator to use.

[0028] Reference Figure 1-Figure 4 In a preferred embodiment, a connector 25 is provided at the bottom of the bucket body 11, a hydraulic cylinder 24 is provided on one side of the connector 25, a mounting plate 22 is provided on one side of the hydraulic cylinder 24, two groups of hydraulic rods 23 are provided on one side of the mounting plate 22, one end of the hydraulic rod 23 is connected to one side of the connector 25, a vehicle body 21 is provided on one side of the mounting plate 22, and the hydraulic cylinder 24 is provided between the two groups of hydraulic rods 23. Through the mutual cooperation of the hydraulic rods 23, the connector 25, the hydraulic cylinder 24 and the bucket body 11, when the operator needs to adjust the position of the bucket body 11, the operator can first start the hydraulic cylinder 24 to drive the connector 25 to rotate, and then start the hydraulic rod 23 to drive the bucket body 11 to rotate, so that the position of the bucket body 11 can be adjusted. After the adjustment is completed, the operation can be carried out.

[0029] Specifically, the working process or working principle of the loader that is convenient for unloading is as follows: in the specific use of the loader, the existing loader needs to load and unload materials such as soil, asphalt, and gravel during the construction process. However, after the bucket is fully loaded with soil each time, the soil at the bottom of the bucket will be compacted under the action of gravity and accumulated into hard blocks. Therefore, when unloading, it is inconvenient to dump and unload the bucket, and the efficiency is low when unloading, which is inconvenient for the operator to use. Therefore, the technical solution can solve the above problems. When the operator is in use, first, the operator can start the hydraulic cylinder 24 to drive the connector 25 to rotate, and then start the hydraulic rod 23 to drive the bucket body 11 to rotate through the connector 25, so that the position of the bucket body 11 can be adjusted, and then the bucket body 11 is used to load and unload. When the soil inside the bucket body 11 is squeezed by gravity and accumulated into blocks and cannot be dumped and unloaded, The operator can start the servo motor 12 to drive the fixed rod 13 to rotate. When the fixed rod 13 rotates, it drives the main gear 14 to rotate. The main gear 14 drives the sub-gears 16 on both sides to rotate. The two sub-gears 16 can drive the two mounting rods 15 to rotate, thereby driving a number of crushing wheels 17 to break up and turn over the hardened soil materials, thereby facilitating the bucket body 11 to dump materials again. When the operator needs to improve the dumping efficiency of the bucket body 11, the operator can start the vibration motor 2 when the bucket body 11 is dumping materials, so that the bucket body 11 vibrates, thereby further improving the dumping efficiency of the bucket body 11. By setting a sealing ring 28, one side of the inner cavity of the bucket body 11 can be sealed, so that soil and gravel will not enter the interior of the mounting box 19 to affect the rotation of the main gear 14 and the sub-gear 16, which is convenient for the operator to use. At this point, all processes are completed.

[0030] It should be noted that the servo motor 12, the vibration motor 2, the hydraulic cylinder 23 and the hydraulic rod 24 are all electrically connected to an external power supply and are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.

Claims

1. A loader for convenient dumping, comprising a bucket body (11) and a mounting box (19), wherein the mounting box (19) is arranged on one side of the bucket body (11), characterized in that: A material pouring mechanism (1), the material pouring mechanism (1) comprising a servo motor (12), the servo motor (12) being fixed to one side of a mounting box (19), a fixing rod (13) being arranged at the output end of the servo motor (12), two sets of symmetrical mounting rods (15) being arranged inside the mounting box (19), the surfaces of the mounting rods (15) being arranged with secondary gears (16), the surfaces of the fixing rods (13) being arranged with main gears (14), and the surfaces of the fixing rods (13) and the mounting rods (15) being arranged with a plurality of crushing wheels (17); A vibration motor (2) is arranged on the top of a bucket body (11), and a sealing ring (28) is arranged on one side of the inner cavity of the bucket body (11).

2. A loader for convenient material unloading according to claim 1, characterized in that: The main gear (14) is arranged between two sets of sub-gears (16), and the main gear (14) is meshedly connected with the sub-gears (16).

3. A loader for convenient material unloading according to claim 1, characterized in that: A cavity (18) is provided inside the bucket body (11), and the crushing wheel (17) is arranged inside the cavity (18).

4. A loader for convenient material unloading according to claim 3, characterized in that: A plurality of bearing sleeves (26) are arranged on one side of the cavity (18), and the plurality of bearing sleeves (26) are respectively connected to one end of the fixing rod (13) and one end of the mounting rod (15).

5. The loader for convenient material unloading according to claim 4, characterized in that: A plurality of bucket teeth (27) are arranged on one side of the inner cavity of the bucket body (11), and a connector (25) is arranged at the bottom of the bucket body (11).

6. A loader for convenient material unloading according to claim 5, characterized in that: A hydraulic cylinder (24) is provided on one side of the connector (25), and a mounting plate (22) is provided on one side of the hydraulic cylinder (24).

7. A loader for convenient material unloading according to claim 6, characterized in that: Two groups of hydraulic rods (23) are arranged on one side of the mounting plate (22), and one end of the hydraulic rod (23) is connected to one side of the connector (25).

8. The loader for convenient material unloading according to claim 7, characterized in that: A vehicle body (21) is arranged on one side of the mounting plate (22), and the hydraulic cylinder (24) is arranged between two groups of hydraulic rods (23).