Compressed air automatic drainer

By using solenoid valve and time relay control system in the compressed air automatic drainage device, combined with the shaft, sleeve and fan blade structure to drive the filter element to rotate, the problems of filter blockage in the drying equipment and waste of compressed air are solved, and efficient drainage and purification effects with low cost, energy saving and zero maintenance are achieved.

CN222597430UActive Publication Date: 2025-03-11长利玻璃洪湖有限公司
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Patent Information

Application Number
CN202421278690.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-03-11
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The filters of existing drying equipment are prone to clogging when handling compressed air, resulting in waste of compressed air and difficulty in maintaining compressed air.

Method used

An automatic compressed air drainer is designed, using a solenoid valve and a time relay control system to adjust the drainage time according to changes in humidity, and the filter element is driven to rotate through the rotating shaft, sleeve and fan blade structure to improve the purification effect.

Benefits of technology

It achieves a low-cost, energy-saving and zero-maintenance drainage effect, solves the problems of compressed air waste and filter blockage, and significantly improves the air purification effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic drainer for compressed air, which relates to the technical field of automatic drainage devices and comprises a filter cartridge, the outer surface of the filter cartridge is fixedly connected with a first transparent hose and a second transparent hose respectively, a compressed air inlet valve is fixedly mounted on the outer surface of the first transparent hose, and a compressed air outlet valve is fixedly mounted on the outer surface of the second transparent hose. A first transparent hose is fixedly installed on the outer surface of the filter cartridge, a second transparent hose is fixedly installed on the outer surface of the filter cartridge, a blow-down valve is fixedly installed on the outer surface of the second transparent hose, an electromagnetic valve is fixedly installed on the outer surface of the second transparent hose, and a compressed air dryer is arranged on the top face of the filter cartridge. The opening time of the electromagnetic valve is adjusted according to humidity changes, and the transparent hose I and the transparent hose II are used behind the electromagnetic valve, so that the water discharge is convenient to observe. The mode is low in cost, obvious in energy-saving effect and good in drainage effect, realizes zero maintenance, solves the problems of large waste, easy blockage and troublesome cleaning, saves energy and improves efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic drainage devices, in particular to a compressed air automatic drainer. Background Art

[0002] During the production process of an enterprise, production equipment needs to use a large amount of dry compressed air. After the air compressor compresses the air, it needs to be dried before being transported to various equipment for use. Before drying, the compressed air contains a large amount of moisture, impurities, oil, etc., which will clog and damage the filter of the drying equipment.

[0003] At present, the filter part of the drying equipment is discharged directly or uses a float drainage system. Direct discharge causes a huge waste of compressed air, and the float drainage system is easily blocked and difficult to clean.

[0004] For this reason, we proposed the compressed air automatic drain. Utility Model Content

[0005] The utility model provides a compressed air automatic drainer.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compressed air automatic drainer, comprising a filter cartridge, the outer surfaces of which are respectively fixedly connected with a transparent hose 1 and a transparent hose 2, the outer surface of which is fixedly installed with a compressed air intake valve, the outer surface of which is fixedly installed with a drain valve, the outer surface of which is fixedly installed with a solenoid valve, the top surface of which is provided with a compressed air dryer, a connecting pipe is fixedly connected between the compressed air dryer and the filter cartridge, and a filter element is provided inside the filter cartridge.

[0007] Preferably, a rotating shaft is rotatably mounted on the inner bottom surface of the filter cartridge, a sleeve is fixedly sleeved on the outer surface of the rotating shaft, and a plurality of fan blades are fixedly mounted on the outer surface of the sleeve.

[0008] Preferably, a protective sleeve is fixedly mounted on the top end of the rotating shaft, the filter core is mounted inside the protective sleeve, and a plurality of through holes are formed on the bottom surface of the protective sleeve.

[0009] Preferably, a threaded hole is provided inside the filter core, a threaded rod is threadedly sleeved inside the threaded hole, and one end of the threaded rod is fixedly connected to the bottom surface of the protective sleeve.

[0010] Preferably, the top surface of the filter core is provided with two grooves, and the two grooves are symmetrically provided on the top surface of the filter core.

[0011] Preferably, a top cover is provided on the top surface of the filter cartridge, and a plurality of buckles are installed on the outer surface of the top cover.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model sets a solenoid valve, adds a solenoid valve to the sewage outlet, uses a time relay for control, adjusts the opening time of the solenoid valve according to the humidity change, and uses transparent hose 1 and transparent hose 2 behind the solenoid valve to facilitate observation of the drainage volume. This method has low cost, obvious energy-saving effect, good drainage effect, and zero maintenance, solves the problems of large waste, easy clogging, and troublesome cleaning, and saves energy and increases efficiency.

[0014] 2. The utility model is provided with a rotating shaft, a sleeve and a fan blade. When the compressed air enters the interior of the filter cartridge through the transparent hose, the fan blade and the sleeve will drive the rotating shaft to rotate, thereby driving the protective sleeve to rotate, that is, driving the filter element inside the protective sleeve to rotate, so that the filter element can rotate during the process of filtering the compressed air, so that the purification effect of the compressed air is better, thereby achieving the purpose of greatly improving the purification effect of the compressed air. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the filter cartridge of the utility model;

[0017] Figure 3 This is a schematic diagram of the bottom structure of the filter barrel of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the filter element of the utility model;

[0019] Figure 5 This is a schematic diagram of the installation structure of the filter element of the utility model.

[0020] In the figure: 1. filter cartridge; 2. transparent hose 1; 3. transparent hose 2; 4. compressed air inlet valve; 5. drain valve; 6. solenoid valve; 7. compressed air dryer; 8. connecting pipe; 9. top cover; 10. buckle; 11. protective cover; 12. filter element; 13. groove; 14. rotating shaft; 15. sleeve; 16. fan blade; 17. through hole; 18. threaded rod; 19. threaded hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] See also Figure 1-5 The compressed air automatic drainer shown in the figure includes a filter cartridge 1, the outer surfaces of which are fixedly connected with a transparent hose 1 2 and a transparent hose 2 3, respectively; the outer surface of the transparent hose 1 2 is fixedly installed with a compressed air intake valve 4, the outer surface of the transparent hose 2 3 is fixedly installed with a drain valve 5, the outer surface of the transparent hose 2 3 is fixedly installed with a solenoid valve 6, the top surface of the filter cartridge 1 is provided with a compressed air dryer 7, a connecting pipe 8 is fixedly connected between the compressed air dryer 7 and the filter cartridge 1, and a filter element 12 is provided inside the filter cartridge 1.

[0024] In this embodiment: a solenoid valve 6 is added to the sewage outlet, and a time relay is used for control. The opening time of the solenoid valve 6 is adjusted according to the humidity change. A transparent hose 1 2 and a transparent hose 2 3 are used behind the solenoid valve 6 to facilitate observation of the drainage volume. This method has low cost, obvious energy-saving effect, good drainage effect, and zero maintenance, and solves the problems of large waste, easy clogging, and troublesome cleaning, thereby saving energy and increasing efficiency.

[0025] Example 2

[0026] See also Figure 1-5 The present embodiment further explains Example 1. In the figure, a rotating shaft 14 is rotatably mounted on the inner bottom surface of the filter cartridge 1, a sleeve 15 is fixedly sleeved on the outer surface of the rotating shaft 14, a plurality of fan blades 16 are fixedly mounted on the outer surface of the sleeve 15, a protective sleeve 11 is fixedly mounted on the top end of the rotating shaft 14, a filter element 12 is mounted inside the protective sleeve 11, and a plurality of through holes 17 are opened on the bottom surface of the protective sleeve 11.

[0027] In this embodiment: after the compressed air enters the interior of the filter cartridge 1 through the transparent hose 2, it will first enter the interior of the protective sleeve 11 through the through hole 17, and after being filtered by the filter element 12 inside the protective sleeve 11, it will enter the interior of the compressed air dryer 7 through the threaded rod 18 for drying. At this time, when the compressed air enters the interior of the filter cartridge 1 through the transparent hose 2, it will drive the rotating shaft 14 to rotate under the action of the fan blades 16 and the sleeve 15, thereby driving the protective sleeve 11 to rotate, that is, driving the filter element 12 inside the protective sleeve 11 to rotate, so that the filter element 12 can rotate during the process of filtering the compressed air, so that the purification effect of the compressed air is better, thereby achieving the purpose of greatly improving the purification effect of the compressed air.

[0028] See also Figure 5 A threaded hole 19 is provided inside the filter element 12 , and a threaded rod 18 is threadedly sleeved inside the threaded hole 19 , and one end of the threaded rod 18 is fixedly connected to the bottom surface of the protective sleeve 11 .

[0029] In the present embodiment: when the filter element 12 needs to be replaced, the filter element 12 can be taken out from the interior of the protective sleeve 11 by simply rotating the filter element 12, and the filter element 12 can be rotated into the interior of the protective sleeve 11 when installing a new filter element 12. This allows the filter element 12 to be installed more stably and facilitates subsequent replacement.

[0030] See also Figure 5 As shown in the figure, two grooves 13 are provided on the top surface of the filter element 12 , and the two grooves 13 are symmetrically provided on the top surface of the filter element 12 .

[0031] In this embodiment, the filter element 12 can be more conveniently rotated out from the inside of the protective sleeve 11 by means of the provided groove 13 .

[0032] See also Figure 1 In the figure, a top cover 9 is provided on the top surface of the filter cartridge 1, and a plurality of buckles 10 are installed on the outer surface of the top cover 9.

[0033] In this embodiment: by providing the top cover 9 and the buckle 10, the top cover 9 can be removed by opening the buckle 10, and then the filter element 12 can be replaced, which further improves the convenience of replacing the filter element 12.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include"-"comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process-method-article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process-method-article or device.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compressed air automatic drainer, comprising a filter cartridge (1), characterized in that: The outer surface of the filter cartridge (1) is fixedly connected to a transparent hose 1 (2) and a transparent hose 2 (3), the outer surface of the transparent hose 1 (2) is fixedly installed with a compressed air intake valve (4), the outer surface of the transparent hose 2 (3) is fixedly installed with a sewage discharge valve (5), and the outer surface of the transparent hose 2 (3) is fixedly installed with a solenoid valve (6). A compressed air dryer (7) is arranged on the top surface of the filter cartridge (1), a connecting pipe (8) is fixedly connected between the compressed air dryer (7) and the filter cartridge (1), and a filter core (12) is arranged inside the filter cartridge (1).

2. The compressed air automatic drain according to claim 1, characterized in that: A rotating shaft (14) is rotatably mounted on the inner bottom surface of the filter cartridge (1), a sleeve (15) is fixedly sleeved on the outer surface of the rotating shaft (14), and a plurality of fan blades (16) are fixedly mounted on the outer surface of the sleeve (15).

3. The compressed air automatic drain according to claim 2, characterized in that: A protective sleeve (11) is fixedly mounted on the top end of the rotating shaft (14), the filter element (12) is mounted inside the protective sleeve (11), and a plurality of through holes (17) are formed on the bottom surface of the protective sleeve (11).

4. The compressed air automatic drain according to claim 3, characterized in that: A threaded hole (19) is provided inside the filter core (12), a threaded rod (18) is threadedly sleeved inside the threaded hole (19), and one end of the threaded rod (18) is fixedly connected to the bottom surface of the protective sleeve (11).

5. The compressed air automatic drain according to claim 4, characterized in that: The top surface of the filter core (12) is provided with two grooves (13), and the two grooves (13) are symmetrically provided on the top surface of the filter core (12).

6. The compressed air automatic drain according to claim 5, characterized in that: The top surface of the filter cartridge (1) is provided with a top cover (9), and the outer surface of the top cover (9) is provided with a plurality of buckles (10).