Hybrid energy-saving heat exchange unit

By designing buffer elbows, monitoring systems and circulating water pumps in a hybrid energy-saving heat exchange unit, the problems of loose flange connection ends and scale accumulation are solved, and the scope of application of the device is expanded and practical.

CN222598619UActive Publication Date: 2025-03-11JIANYUAN ZHILIAN (JINAN) FLUID EQUIP CO LTD
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Patent Information

Application Number
CN202420712677.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-11
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

When used in the use of mixed energy-saving heat exchange units on the market, the flange connection end is easily loosened due to the impact force during the liquid flow, and the accumulation of scale affects the heat exchange efficiency, resulting in a small scope of application.

Method used

A hybrid energy-saving heat exchange unit is designed. By installing a buffer elbow at the cold water inlet, monitoring the pressure and temperature of the hot water outlet, using a flow sensor and a pressure relief valve, adding a rotating valve and a circulating water pump, and setting up a cleaning pipe to remove scale.

Benefits of technology

The flange connection end is effectively avoided loosening due to the impact of the liquid flow. The monitoring and control system enables staff to better understand the use of the device, expand the scope of application of the device and improve its practicality.

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    Figure CN222598619U_ABST
Patent Text Reader

Abstract

The utility model discloses a hybrid energy-saving heat exchanger unit, which relates to the field of heat exchanger units and comprises a support base, a heat exchanger body is fixed on the outer wall of the top of the support base, a cold water inlet is mounted on the outer wall of the heat exchanger body, and a hot water outlet is mounted at the bottom of the outer wall of the heat exchanger body far away from the cold water inlet. The side, close to the cold water inlet, of the outer wall of the heat exchanger body is provided with a hot water inlet, the bottom, away from the hot water inlet, of the outer wall of the heat exchanger body is provided with a circulating pipe, the outer wall of the cold water inlet is provided with a buffer elbow, and the outer wall of the top of the hot water outlet is provided with a pressure gauge and a temperature sensor. A flow sensor is installed on the top outer wall of the circulating pipe, and a pressure release valve is installed on the side, close to the flow sensor, of the top outer wall of the circulating pipe. The application range of the device can be expanded, and the practicability can be improved.
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Description

Technical Field

[0001] The utility model relates to the field of heat exchange units, in particular to a hybrid energy-saving heat exchange unit. Background Art

[0002] The heat exchanger unit is composed of a heat exchanger, a temperature control valve group, a steam trap group (when the heat medium is steam), a circulating pump, an electric control cabinet, a base, pipelines, valves, instruments, etc., and can be equipped with an expansion tank, water treatment equipment, a water pump frequency conversion control, a temperature control valve, remote communication control, etc., to form a complete heat exchange station. The heat exchanger unit has a standardized and modular design, complete configuration, easy installation, and high efficiency and energy saving. The heat exchanger unit has the advantages of compact structure, reliable operation, simple and intuitive operation, and is the preferred high-efficiency and energy-saving product. This product is suitable for sanitary hot water in residences, offices, factories, mines, hospitals, hotels, schools and other occasions. The integral heat exchanger unit can be used for both water-water exchange and steam-water exchange. The hybrid heat exchanger unit belongs to a type of heat exchanger unit. When the hybrid energy-saving heat exchanger units on the market are in use, the impact force generated during the rapid circulation of liquid will be transmitted to the flange connection end. At the same time, the flange connection end is extremely prone to loosening after being subjected to multiple impact forces. In addition, when performing heat exchange operations, the accumulation of scale in the heat exchange pipeline is too thick, which will directly affect the work efficiency during the heat exchange operation.

[0003] For example, in a patent for a hybrid energy-saving heat exchanger unit (announcement number: CN217716060U), it includes a positioning base, a plate heat exchanger body is fixed with screws at a position on one side of the top of the positioning base, and the liquid inlet end of the plate heat exchanger body is flange-sealed and connected with a liquid inlet pipe, and a threaded collar is spirally installed on the outside of one side of the liquid inlet pipe. Through the arranged liquid inlet pipe, spring, movable clamping ring, combined cover, plate heat exchanger body and threaded collar, after the movable clamping ring realizes lateral stretching from right to left and pre-closes the end faces with multiple bolts fixing a group of flange plates, when the liquid circulates rapidly, the movable clamping ring will use the rebound force generated by the deformation of the spring to buffer the impact force on the flange connection end during the rapid circulation of the liquid, and effectively avoid the flange connection end from being loosened due to the impact generated during the long-term circulation of the liquid.

[0004] The above patent uses a movable clamp and a spring to effectively prevent the flange connection end from loosening due to the impact caused by the long-term circulation of liquid. In daily use, the data of liquid circulation and heat exchange in the device cannot be monitored, making it difficult for the staff to understand the use of the device, thereby reducing the staff's sense of use and reducing the scope of application of the device. Therefore, it is necessary to propose a hybrid energy-saving heat exchanger unit to solve the above problem. Utility Model Content

[0005] The purpose of the utility model is to provide a hybrid energy-saving heat exchange unit to solve the problem of small application scope proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a hybrid energy-saving heat exchanger unit, comprising a supporting base, a heat exchanger body is fixed to the top outer wall of the supporting base, a cold water inlet is installed on the outer wall of the heat exchanger body, a hot water outlet is installed on the bottom of the outer wall of the heat exchanger body away from the cold water inlet, a hot water inlet is installed on the side of the outer wall of the heat exchanger body close to the cold water inlet, a circulating pipe is installed on the bottom of the outer wall of the heat exchanger body away from the hot water inlet, a buffer elbow is installed on the outer wall of the cold water inlet, a pressure gauge is installed on the top outer wall of the hot water outlet, a temperature sensor is installed on the top outer wall of the hot water inlet, a flow sensor is installed on the top outer wall of the circulating pipe, and a pressure relief valve is installed on the top outer wall of the circulating pipe close to the flow sensor.

[0007] Preferably, a rotary valve is installed on the top outer wall of the cold water inlet.

[0008] Preferably, a circulating water pump is installed on a side of the top outer wall of the support base away from the heat exchanger body.

[0009] Preferably, a connecting pipe is installed on the bottom outer wall of the hot water outlet.

[0010] Preferably, a dust storage cavity is provided on the inner wall of the connecting pipe.

[0011] Preferably, a plurality of sets of couplings are installed on the bottom outer wall of the circulating water pump, and the plurality of sets of couplings are evenly distributed on the bottom outer wall of the circulating water pump, and a fixed base is installed on the bottom outer wall of the couplings.

[0012] Preferably, a cleaning pipe is fixed to the side outer wall of the circulation pipe.

[0013] Technical effects and advantages of the utility model:

[0014] 1. By setting a water source, the water source can be introduced into the heat exchanger body connected to the support base through the cold water inlet. The water flow after heat exchange in the heat exchanger body can be discharged through the hot water outlet. The water flow for heat exchange can circulate through the hot water inlet and the circulation pipe to exchange heat for the introduced water flow. The buffer elbow on the outer wall of the cold water inlet can buffer the stress of the water flow. The pressure gauge can monitor the pressure of the water flow in the hot water outlet, the temperature sensor can monitor the temperature in the hot water inlet, the flow sensor can monitor the temperature in the circulation pipe, and the pressure generated by the hot water in the circulation pipe can be automatically discharged through the pressure relief valve, which makes it convenient for the staff to monitor the device and expands the scope of application of the device.

[0015] 2. By setting a rotating valve installed on the cold water inlet, it is convenient for the staff to adjust the circulation in the control device. The operation of the circulating water pump connected to the hot water outlet can enhance the pressure of the hot water in the hot water outlet, so as to facilitate the transportation to a higher place. The dust collection chamber inside the connecting pipe is convenient for the collection of impurities in the water flow in the hot water outlet. The multiple sets of couplings at the bottom of the circulating water pump can buffer the vibration generated by the operation. The fixed base at the bottom is convenient for the fixation of the circulating water pump. The cleaning pipe on the outer wall of the circulating pipe is convenient for the staff to clean the scale, so that the practicality of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 The utility model is a schematic diagram of the overall structure of a hybrid energy-saving heat exchange unit.

[0018] Figure 2 The utility model is a schematic diagram of a top view of the structure of a hybrid energy-saving heat exchange unit.

[0019] Figure 3 It is a schematic diagram of the structure of a hybrid energy-saving heat exchange unit in a bottom view according to the utility model.

[0020] Figure 4 It is a side structural schematic diagram of a hybrid energy-saving heat exchange unit of the utility model.

[0021] In the figure: 1. Support base; 2. Heat exchanger body; 3. Cold water inlet; 4. Hot water outlet; 5. Hot water inlet; 6. Circulation pipe; 7. Buffer elbow; 8. Pressure gauge; 9. Temperature sensor; 10. Flow sensor; 11. Pressure relief valve; 12. Rotating valve; 13. Circulation water pump; 14. Connecting pipe; 15. Dust storage chamber; 16. Coupling; 17. Fixed base; 18. Cleaning pipe. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Therefore, the following detailed description of the embodiments of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] The utility model provides Figure 1-4 A hybrid energy-saving heat exchanger unit shown in the figure comprises a support base 1, a heat exchanger body 2 is fixed on the top outer wall of the support base 1, a cold water inlet 3 is installed on the outer wall of the heat exchanger body 2, wherein the user can connect the water source with the cold water inlet 3 so that the water flow can be introduced into the heat exchanger body 2 on the support base 1, a hot water outlet 4 is installed on the outer wall of the heat exchanger body 2 away from the cold water inlet 3, wherein the water flow introduced into the heat exchanger body 2 can be discharged from the hot water outlet 4 on the outer wall of the device after heat exchange, so that the device is convenient for users to operate, a hot water inlet 5 is installed on the outer wall of the heat exchanger body 2 close to the cold water inlet 3, wherein the user can introduce the hot water required for heat exchange into the device through the hot water inlet 5, so that the cold water introduced into the device can be heat exchanged through the interaction of hot water, a circulation pipe 6 is installed on the outer wall of the heat exchanger body 2 away from the hot water inlet 5, wherein the user can connect the circulation pipe 6 with the hot water in the device so that the hot water introduced into the device can be circulated through the circulation pipe 6, and a buffer elbow 7 is installed on the outer wall of the cold water inlet 3, wherein the user can A buffer elbow 7 is installed on the outer wall of the cold water inlet 3 to increase the water flow stress that the device can withstand. A pressure gauge 8 is installed on the top outer wall of the hot water outlet 4, wherein the user can install the pressure gauge 8 on the outer wall of the hot water outlet 4 so that the operation of the pressure gauge 8 can measure the pressure of the hot water in the hot water outlet 4. A temperature sensor 9 is installed on the top outer wall of the hot water inlet 5, wherein the user can install the temperature sensor 9 on the outer wall of the hot water inlet 5 so that the operation of the temperature sensor 9 can monitor the temperature of the imported hot water. A flow sensor 10 is installed on the top outer wall of the circulation pipe 6, wherein the user can install the flow sensor 10 on the outer wall of the circulation pipe 6 so that the operation of the flow sensor 10 can monitor the flow rate of the hot water in the circulation pipe 6. A pressure relief valve 11 is installed on the top outer wall of the circulation pipe 6 close to the flow sensor 10, wherein the user can install the pressure relief valve 11 on the outer wall of the circulation pipe 6 to avoid that the steam generated by the hot water in the circulation pipe 6 will increase the pressure, and the pressure can be relieved when the pressure in the circulation pipe 6 is too high, thereby improving the safety of the device.

[0024] A rotary valve 12 is installed on the top outer wall of the cold water inlet 3, wherein the user can respectively install multiple sets of rotary valves 12 on the outer walls of the cold water inlet 3, the hot water outlet 4, the hot water inlet 5 and the circulation pipe 6 on the device, so that the staff can conveniently control the circulation of the device through the rotary valve 12.

[0025] A circulating water pump 13 is installed on the side of the top outer wall of the support base 1 away from the heat exchanger body 2, wherein the user can connect the circulating water pump 13 to the hot water outlet 4 pipe on the device so that the operation of the circulating water pump 13 can enhance the flow rate of hot water in the hot water outlet 4.

[0026] A connecting pipe 14 is installed on the outer wall of the bottom of the hot water outlet 4 , wherein the user can arrange the connecting pipe 14 at the bottom of the hot water outlet 4 to ensure a firm connection between the connecting pipe 14 and the hot water outlet 4 .

[0027] The inner wall of the connecting pipe 14 is provided with a dust collecting chamber 15, wherein the user can fix the flange and the transparent window on the outer wall of the connecting pipe 14, so that the inner wall of the connecting pipe 14 can form a dust collecting chamber 15, so that the impurities in the hot water flowing in the hot water outlet 4 can settle to the bottom.

[0028] A plurality of couplings 16 are installed on the bottom outer wall of the circulating water pump 13 , and the plurality of couplings 16 are evenly distributed on the bottom outer wall of the circulating water pump 13 . A fixed base 17 is installed on the bottom outer wall of the couplings 16 . The user can evenly install the plurality of couplings 16 on the bottom outer wall of the circulating water pump 13 , so that the vibration generated by the operation of the circulating water pump 13 can be buffered by the plurality of couplings 16 .

[0029] A cleaning pipe 18 is fixed to the side outer wall of the circulation pipe 6, wherein the user can fix the cleaning pipe 18 to the side outer wall of the circulation pipe 6, so that the staff can clean the scale on the inner wall of the circulation pipe 6 through the cleaning pipe 18.

[0030] Working principle: water source can be introduced into the heat exchanger body 2 connected to the support base 1 through the cold water inlet 3, the water flow after heat exchange in the heat exchanger body 2 can be discharged through the hot water outlet 4, the water flow for heat exchange can circulate through the hot water inlet 5 and the circulation pipe 6 to exchange heat for the introduced water flow, the buffer elbow 7 on the outer wall of the cold water inlet 3 can buffer the stress of the water flow, the pressure gauge 8 can monitor the pressure of the water flow in the hot water outlet 4, the temperature sensor 9 can monitor the temperature in the hot water inlet 5, the flow sensor 10 can monitor the temperature in the circulation pipe 6, and the pressure generated by the hot water in the circulation pipe 6 can be automatically discharged through the pressure relief valve 11, making it convenient for the staff to monitor the device. The application scope of the device is expanded; the rotary valve 12 installed on the cold water inlet 3 is convenient for the staff to adjust the circulation in the control device, and the circulation pump 13 connected to the hot water outlet 4 is running, which can enhance the pressure of the hot water in the hot water outlet 4, so as to facilitate the transportation to a high place. The dust storage chamber 15 inside the connecting pipe 14 is convenient for the collection of impurities in the water flow in the hot water outlet 4. The multiple sets of couplings 16 at the bottom of the circulation water pump 13 can buffer the vibration generated by the operation. The fixed base 17 at the bottom is convenient for the fixation of the circulation water pump 13, and the cleaning pipe 18 on the outer wall of the circulation pipe 6 is convenient for the staff to clean the scale, so that the practicability of the device is improved, and the functions of expanding the application scope and improving the practicability of a hybrid energy-saving heat exchange unit are realized.

[0031] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A hybrid energy-saving heat exchange unit, comprising a support base (1), characterized in that: A heat exchanger body (2) is fixed to the top outer wall of the support base (1); a cold water inlet (3) is installed on the outer wall of the heat exchanger body (2); a hot water outlet (4) is installed at the bottom of the outer wall of the heat exchanger body (2) away from the cold water inlet (3); a hot water inlet (5) is installed on the side of the outer wall of the heat exchanger body (2) close to the cold water inlet (3); a circulation pipe (6) is installed at the bottom of the outer wall of the heat exchanger body (2) away from the hot water inlet (5); a buffer elbow (7) is installed on the outer wall of the cold water inlet (3); a pressure gauge (8) is installed on the top outer wall of the hot water outlet (4); a temperature sensor (9) is installed on the top outer wall of the hot water inlet (5); a flow sensor (10) is installed on the top outer wall of the circulation pipe (6); and a pressure relief valve (11) is installed on the side of the top outer wall of the circulation pipe (6) close to the flow sensor (10).

2. A hybrid energy-saving heat exchange unit according to claim 1, characterized in that: A rotary valve (12) is installed on the top outer wall of the cold water inlet (3).

3. A hybrid energy-saving heat exchange unit according to claim 1, characterized in that: A circulating water pump (13) is installed on a side of the top outer wall of the support base (1) away from the heat exchanger body (2).

4. A hybrid energy-saving heat exchange unit according to claim 1, characterized in that: A connecting pipe (14) is installed on the outer wall of the bottom of the hot water outlet (4).

5. A hybrid energy-saving heat exchange unit according to claim 4, characterized in that: The inner wall of the connecting pipe (14) is provided with a dust storage chamber (15).

6. A hybrid energy-saving heat exchange unit according to claim 3, characterized in that: A plurality of sets of couplings (16) are installed on the bottom outer wall of the circulating water pump (13), and the plurality of sets of couplings (16) are evenly distributed on the bottom outer wall of the circulating water pump (13). A fixed base (17) is installed on the bottom outer wall of the coupling (16).

7. The hybrid energy-saving heat exchange unit according to claim 1, characterized in that: A cleaning pipeline (18) is fixed to the side outer wall of the circulation pipe (6).

Citation Information

Patent Citations

  • Hybrid energy-saving heat exchange unit

    CN217716060U