Mortar adhesion testing device

By designing an automated mortar adhesion test device, using magnetic suction device and timing weighing device, the automation and precise control of mortar adhesion detection is achieved, the error problems caused by manual operation are solved, and the accuracy and efficiency of detection are improved.

CN222599448UActive Publication Date: 2025-03-11GUANGZHOU UNIVERSITY
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Patent Information

Application Number
CN202420869455.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-03-11
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing mortar adhesion test methods rely on manual operations, resulting in large errors and inaccurate results, making it difficult to ensure the uniformity and accuracy of the test.

Method used

An automated mortar adhesion testing device is designed, including a magnetic suction device, a slurry container and a timing weighing device, which can automatically operate through a magnetic suction rod and an attached magnetic mortar instrument, and a frequency converter, time relay and weighing device ensure precise control of the insertion and pull-out rate, stagnation time and weighing time.

Benefits of technology

Through automated operation and precise control, human error is reduced, the accuracy and efficiency of mortar adhesion detection is improved, and the uniformity and reliability of test results are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mortar adhesion testing device which comprises a carrier providing an installation space, a magnetic attraction device, a mortar container and a timing and weighing device, the magnetic attraction device comprises a magnetic attraction rod and a magnetic mortar instrument, and the magnetic attraction rod is arranged on the carrier in a sliding mode and has a limited reciprocating sliding stroke; the magnetic mortar instrument is arranged on a rod body of the magnetic rod in the reciprocating sliding stroke direction; the reciprocating sliding stroke at least comprises a first position where the magnetic mortar instrument is inserted into the mortar container and a second position where the magnetic rod stops sliding; the timing and weighing device is arranged on the carrier, and the slurry container is fixed on the weighing side of the timing and weighing device. According to the invention, the insertion and extraction rate, the dead time and on-time weighing are accurately controlled, human influence is avoided, and the test efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of slurry adhesion test, in particular to a mortar adhesion test device. Background Art

[0002] Mortar is an important building material widely used in the construction field. Its performance directly affects the overall quality of the building. Among them, adhesion is an important indicator of fresh mortar. This indicator reflects whether the mortar can adhere well to the surface of other building materials without slipping, which is especially important for plastering mortar, spraying mortar, and caulking mortar. As one of the important tests to measure the performance of fresh mortar, the mortar adhesion test plays an important role in judging the performance of mortar.

[0003] At present, the commonly used test method for measuring mortar adhesion is to directly operate the mortar instrument manually and manually time it. The human influence is large, and it is difficult to ensure the uniformity of the test process and the accuracy of the test results. Therefore, in order to reduce the errors caused by manual tests and combine the relevant requirements of the test, a more automated mortar adhesion test device is needed. Summary of the invention

[0004] The technical problem to be solved by the utility model is to avoid the error caused by the difference of manual operation process and improve the accuracy and efficiency of mortar adhesion detection.

[0005] In order to achieve the above-mentioned purpose, the present application proposes a mortar adhesion test device, including a carrier providing an installation space, characterized in that it also includes a magnetic suction device, a slurry container and a timing and weighing device:

[0006] The magnetic attraction device comprises a magnetic attraction rod and a magnetic mortar instrument, wherein the magnetic attraction rod is slidably arranged on the carrier and has a limited reciprocating sliding stroke, and the magnetic mortar instrument is arranged on the rod body of the magnetic attraction rod in the direction of the reciprocating sliding stroke;

[0007] The reciprocating sliding stroke at least includes a first position where the magnetic mortar instrument is inserted into the slurry container and a second position where the magnetic rod stops sliding; the timing weighing device is arranged on the carrier, and the slurry container is fixed on the weighing side of the timing weighing device.

[0008] As an optimal technical solution of the utility model, it also includes a displacement control device for controlling the displacement rate, displacement distance and stagnation time of the magnetic device in the reciprocating sliding stroke; the slurry container is used to hold the slurry to be tested, and the timing weighing device is used to weigh the slurry mass in the slurry container according to a preset time; the displacement control device is connected to the magnetic device, and there is at least one touch limiter at the connection point, and a limit stop point is provided at a corresponding position on the magnetic rod, and the touch limiter and the limit stop point are used to limit the reciprocating motion range of the magnetic rod.

[0009] Furthermore, the displacement control device includes a frequency converter, a time relay, and a driver: the frequency converter and the time relay are respectively connected to the driver, the frequency converter is used to adjust the rotation rate of the driver, thereby controlling the rate at which the mortar instrument is inserted into and pulled out of the slurry, and the time relay is used to control the stagnation time after the mortar instrument is inserted into the slurry.

[0010] Furthermore, the carrier has at least one fixed-position freely rotating gear on the upper part, and the magnetic rod has at least one side with a serrated position; the serrated position on the magnetic rod is meshed one by one with the fixed-position freely rotating gear of the carrier, and the other side is connected to the end of the driver.

[0011] As an optimal technical solution of the utility model, the timing and weighing device includes a weighing device and a timer. The upper surface of the weighing device is in contact with the slurry container. The timer is connected to the weighing device. The timer is used to control the weighing device to weigh the slurry container and the mass of the slurry in the container according to a preset time.

[0012] Furthermore, in the first two improved technical solutions, the frequency converter, time relay and weighing device all use digital display components for accurately controlling time and quality.

[0013] As a preferred technical solution of the utility model, the magnetic mortar instrument includes an adhesive rod, an acrylic plate and a magnetic strip, the adhesive rod is connected to one side of the acrylic plate, the magnetic strip is fixed to the other side of the acrylic plate, and the magnetic strip is connected to the magnetic suction rod.

[0014] As a preferred technical solution of the present invention, based on the previous improved solution, the length of the acrylic plate and the magnetic strip is smaller than the inner diameter of the slurry container.

[0015] As a preferred technical solution of the utility model, a mortar immersion line is provided on the magnetic mortar instrument, an initial slurry line is provided on the slurry container, and the mortar immersion line corresponds to the initial slurry line.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] A digital display frequency converter is provided to control the rotation speed of the driver and thus control the speed at which the magnetic mortar instrument is inserted into the mortar. Compared with traditional manual operation, it has the advantage of uniform operation and different speeds can be selected according to different types of mortar.

[0018] A time relay is provided to control the motor's stagnation working time, so as to achieve the purpose of controlling the stagnation time after the mortar is inserted into the specified position, and it can be set according to needs.

[0019] The energized solenoid at the end of the magnetic suction rod is controlled by a control switch to facilitate the controllable installation and unloading of the magnetic mortar instrument.

[0020] The combination of a weighing device and a timer ensures that the mortar in the slurry container is weighed regularly at a predetermined time.

[0021] In general, this technical solution combines the initial mortar mass, the mortar mass weighed at a preset time, and the known surface area of ​​the magnetic mortar instrument inserted into the mortar to calculate the adhesion of the mortar, accurately control the insertion and withdrawal rate, stagnation time, and timely weighing, avoid the influence of human operation factors, and improve the test efficiency and accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the technical solution of the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0023] Figure 1 This is a front view of the automatic mortar adhesion testing device of the present application.

[0024] Figure 2 It is a vertical cross-sectional view of the automatic mortar adhesion testing device of the present application.

[0025] Figure 3 This is a detailed diagram of the touch limiter of the present application.

[0026] Figure 4 This is a structural diagram of the magnetic mortar instrument of this application.

[0027] Among them: 1. Displacement control device; 11. Frequency converter; 12. Time relay; 13. Driver; 14. Touch limiter; 15. Fixed free-rotating gear; 16. Rubber wheel; 2. Magnetic device; 21. Magnetic rod; 22. Limit stop point; 23. Energized solenoid; 24. Magnetic mortar instrument; 25. Solenoid control switch; 26. Mortar immersion line; 27. Magnetic strip; 28. Acrylic plate; 29. ​​Adhesive stick; 3. Timing and weighing device; 31. Slurry container; 32. Timer; 33. Weighing machine; 34. Initial slurry line; 4. Start button; 5. Stop button; 6. Rust-proof and anti-electric shock metal casing. DETAILED DESCRIPTION

[0028] The preferred embodiments of the present application are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the technical solutions of the present application and are not used to limit the present application.

[0029] Example

[0030] like Figure 1-4 As shown, the embodiment of the present disclosure provides a mortar adhesion test device: comprising a displacement control device (1), a magnetic suction device (2), a slurry container (31) and a timing and weighing device (3):

[0031] The displacement control device (1) is used to control the displacement rate, displacement distance and stagnation time of the magnetic attraction device (2); the slurry container (31) is used to contain the slurry to be tested; and the timing weighing device (3) is used to weigh the mass of the slurry in the slurry container (31) according to a preset time;

[0032] The magnetic attraction device comprises a vertical magnetic attraction rod (21) and a magnetic mortar instrument (24), wherein one end of the magnetic attraction rod (21) is connected to the magnetic mortar instrument (24);

[0033] The slurry container (31) is fixed on the timing and weighing device (3), the magnetic attraction rod (21) of the magnetic attraction device (2) is connected to the displacement control device (1), and the magnetic mortar instrument (24) is vertically inserted into the slurry container (31) from above the slurry container.

[0034] The displacement control device (1) comprises a frequency converter (11), a time relay (12) and a driver (13); the timing weighing device comprises a weighing device (33) and a timer (32); sawtooth positions are provided on both sides of the magnetic suction rod (21); an energized solenoid (23) is attached to the lower end of the magnetic suction rod (21), and a power switch (25) is provided to control the magnetic attraction magnetic mortar instrument (24).

[0035] The magnetic suction rod (21) vertically passes through the horizontal rust-proof and electric shock-proof metal casing (6) at the upper part of the equipment.

[0036] The driver (13) is installed in a horizontal rust-proof and electric shock-proof metal casing (6) at the upper part of the equipment and is connected to the frequency converter (11) and the time relay (12) respectively. The end of the driver (13) is provided with a gear, and the gear is connected to the sawtooth position of one side of the vertical magnetic suction rod (21).

[0037] The sawtooth position on the other side of the magnetic rod (21) is connected to the fixed free-rotating gear (15) in the rust-proof and electric shock-proof metal shell (6) to reduce the vertical movement resistance of the magnetic rod (21).

[0038] The upper and lower outer surfaces of the magnetic suction rod (21) passing through the rust-proof and electric shock-proof metal shell (6) are installed with a touch limiter (14). The upper and lower ends of the magnetic suction rod (21) corresponding to the touch limiter (14) are provided with upper and lower limit stop points (22) corresponding to the touch limiter (14) at the upper and lower ends of the side surface corresponding to the position of the touch limiter (14) to ensure that when the magnetic mortar instrument (22) moves to a specific position, the limit stop point (22) contacts the touch limiter (14) to stop the operation of the driver.

[0039] The frequency converter (11) and the time relay (12) are installed in a rust-proof and electric shock-proof metal casing (6) vertically disposed on the side of the device. The frequency converter (11) panel, the time relay (12) panel, and the start button (4) and the stop button (5) are located on the rust-proof and electric shock-proof metal casing (6) vertically disposed on the side of the device, and are arranged sequentially from top to bottom, wherein the start button (4) and the stop button (5) are located in a row and arranged side by side.

[0040] The weighing device is installed on the upper surface of the horizontal housing (6) at the lower part of the equipment and is connected to the timer, and is used to weigh the mass of the remaining slurry after the magnetic mortar instrument (24) is pulled out according to a preset time.

[0041] The structure of the magnetic mortar instrument (24) is as follows: Figure 4 As shown, the magnetic mortar instrument (24) is composed of an adhesive rod (29), an acrylic plate (28) and a magnetic strip (27). The adhesive rod (29) is connected to the acrylic plate (28). The acrylic plate (28) is provided with a handle (28.2). The magnetic strip (27) is installed on the handle (28.2) so as to be magnetically connected to the energized solenoid (23) of the magnetic suction rod (21). The magnetic mortar instrument (24) is provided with a mortar immersion line (26) corresponding to the initial slurry line (34) provided on the slurry container (33).

[0042] The frequency converter (11) is used to adjust the rotation speed of the driver (13) to achieve the purpose of controlling the speed of inserting and removing the magnetic mortar instrument (24) from the slurry, and the time relay (12) is used to control the dead time after the magnetic mortar instrument (24) is inserted into the slurry.

[0043] The weighing device (33) is used to weigh the mass of the remaining slurry after the magnetic mortar apparatus (24) is pulled out according to a preset time.

[0044] The driver (13) is equipped with gears, which can drive the vertical movement of the vertical magnetic rod (21) more simply and directly. The rust-proof and electric shock-proof metal shell (6) of the device is equipped with a fixed free-rotating gear (15) to better cooperate with the driving effect of the driver (13). Waterproof lubricant can be added in time to reduce the friction generated by the vertical movement of the magnetic rod (21). In addition, the limit stop point (22) is made of hard stainless steel to reduce the deformation caused by multiple tests, which leads to a decrease in the accuracy of the test.

[0045] The inverter (11) panel, the time relay (12) panel, and the start button (4) and the stop button (5) are arranged vertically on the rust-proof and electric shock-proof metal shell (6). This arrangement makes all displacement control devices uniformly arranged, the overall appearance is clean and simple, and it is easy to control the whole device. The setting of the start button (4) and the stop button (5) has the function of overall control of the whole device. In addition, the setting of the rust-proof and electric shock-proof metal shell (6) can avoid electric shock injuries caused during the test process.

[0046] The working process of a mortar adhesion test device provided in this application is as follows:

[0047] After S1 turns on the power of the automatic mortar adhesion test device, the prepared mortar is introduced into the slurry container (31), and the slurry surface is ensured to be located at the initial slurry line (34), and the timing weighing device (3) automatically weighs the initial slurry mass M1.

[0048] S2 installs the magnetic mortar instrument (24), sets the speed of the frequency converter (11), the stop time of the time relay (12) and the weighing time of the timer (12), and presses the start button (4).

[0049] The S3 driver (13) drives the magnetic suction rod (21) to descend based on the setting of the frequency converter (11). When the mortar immersion line (26) is consistent with the initial slurry line (34), the upper limit stop point (22) touches the upper touch limiter (14), and the driver (13) stops working.

[0050] The S4 time relay (12) starts to work. When the preset time is reached, the driver (13) rotates in the opposite direction to drive the magnetic suction rod (21) to rise. When the lower limit stop point (22) touches the lower touch limiter (14), the driver (13) stops working.

[0051] S5: At the same time, the timer (32) starts timing, and after reaching the preset time, the weighing device (33) automatically weighs the remaining slurry mass M2.

[0052] S6 is inserted into the slurry with a surface area of ​​S in combination with the known magnetic mortar instrument (24), and the slurry adhesion is calculated as follows:

[0053] Adhesion = (M1-M2) / S

[0054] In summary, an automatic mortar adhesion test device in this embodiment is provided with a digital display frequency converter to control the rotation speed of the driver and thus control the rate at which the magnetic mortar instrument is inserted into the mortar, and different rates can be selected according to different types of mortar; a time relay is provided to control the stagnation time of the motor to achieve the purpose of controlling the stagnation time after the mortar is inserted into the mortar to the specified position, and it can be set according to demand; the combination of a weighing device and a timer ensures that the mortar in the slurry container is weighed regularly at a predetermined time; the energized solenoid at the end of the magnetic suction rod is controlled by a control switch, and the installation and unloading of the magnetic mortar instrument is controllable; combined with the initial mortar mass, the mortar mass weighed at the preset time, and the surface area of ​​the magnetic mortar instrument inserted into the mortar, the adhesion of the mortar can be quickly calculated. Compared with traditional manual operation, this technical solution accurately controls the insertion and extraction rate, stagnation time and on-time weighing, has the advantages of unified operation, accurate and controllable, avoids the influence of human operation factors, and improves the test efficiency and accuracy.

[0055] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A mortar adhesion test device, comprising a carrier providing an installation space, characterized in that: It also includes a magnetic device, a slurry container and a timing and weighing device: The magnetic attraction device comprises a magnetic attraction rod and a magnetic mortar instrument, wherein the magnetic attraction rod is slidably arranged on the carrier and has a limited reciprocating sliding stroke, and the magnetic mortar instrument is arranged on the rod body of the magnetic attraction rod in the direction of the reciprocating sliding stroke; The reciprocating sliding stroke at least includes a first position where the magnetic mortar instrument is inserted into the slurry container and a second position where the magnetic rod stops sliding; the timing weighing device is arranged on the carrier, and the slurry container is fixed on the weighing side of the timing weighing device.

2. A mortar adhesion test device according to claim 1, characterized in that: It also includes a displacement control device for controlling the displacement rate, displacement distance and stagnation time of the magnetic attraction device in the reciprocating sliding stroke; The slurry container is used to hold the slurry to be tested, and the timing and weighing device is used to weigh the mass of the slurry in the slurry container according to a preset time; The displacement control device is connected to the magnetic device, and at least one touch limiter is arranged at the connection point. A limit stop point is arranged at a corresponding position on the magnetic rod. The touch limiter and the limit stop point are used to limit the reciprocating motion range of the magnetic rod.

3. A mortar adhesion test device according to claim 2, characterized in that: The displacement control device includes a frequency converter, a time relay, and a driver: The frequency converter and time relay are connected to the driver respectively. The frequency converter is used to adjust the rotation speed of the driver, so as to control the speed of the mortar instrument inserting and pulling out the slurry. The time relay is used to control the dead time after the mortar instrument is inserted into the slurry.

4. A mortar adhesion test device according to claim 3, characterized in that: The upper part of the carrier has at least one fixed freely rotating gear, and at least one side of the magnetic rod has a sawtooth position; The sawtooth positions on the magnetic rod are meshed one by one with the position-fixed free-rotating gears of the carrier, and the other side is connected to the end of the driver.

5. A mortar adhesion test device according to claim 1, characterized in that: The timing weighing device includes a weighing device and a timer. The upper surface of the weighing device is in contact with the slurry container. The timer is connected to the weighing device. The timer is used to control the weighing device to weigh the slurry container and the mass of the slurry in the container according to a preset time.

6. A mortar adhesion test device according to claim 3 or claim 5, characterized in that: The frequency converter, time relay and weighing device all adopt digital display components.

7. A mortar adhesion test device according to claim 1, characterized in that: The magnetic mortar instrument comprises an adhesive rod, an acrylic plate and a magnetic strip, wherein the adhesive rod is connected to one side of the acrylic plate, the magnetic strip is fixed to the other side of the acrylic plate, and the magnetic strip is connected to the magnetic suction rod.

8. A mortar adhesion test device according to claim 1, characterized in that: The magnetic mortar instrument is provided with a mortar immersion line, and the slurry container is provided with an initial slurry line, and the mortar immersion line corresponds to the initial slurry line.

9. A mortar adhesion test device according to claim 7, characterized in that: The lengths of the acrylic plate and the magnetic strip are smaller than the inner diameter of the slurry container.