Shielded wire weaving equipment

By using a sheath structure in the shielded wire braiding equipment to protect the braided wire, the problem of braided wire being susceptible to dust and impurities is solved, and the performance of the shielded wire and the convenience of the braiding process are improved.

CN222600613UActive Publication Date: 2025-03-11HAINAN YEDI TECH CO LTD
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Patent Information

Application Number
CN202420247335.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-03-11
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

In existing shielded wire braiding equipment, the exposed state of the braided wire is easily contaminated by dust and impurities, which affects the performance of the shielded wire.

Method used

A shielded wire braiding equipment is designed, and the braided wire is protected by a sheath structure. The sheath includes a cylinder and a support piece. The cylinder is used to accommodate the braided wire, and the support piece is used to lead the end of the braided wire. The drum drives the sheath to rotate, so as to realize the winding of the braided wire.

Benefits of technology

Effectively prevent dust and impurities from adhering to the braided wire, ensure the cleanliness of the braided wire, improve the anti-interference performance of the shielded wire, simplify the installation and use of the sheath, and improve the convenience of the braiding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses shielded wire weaving equipment, which comprises a shell, a take-up and pay-off mechanism, a winding mechanism and a limiting mechanism are arranged in the shell, the take-up and pay-off mechanism is used for take-up and pay-off of a shielded wire, the limiting mechanism is used for clamping the shielded wire, the winding mechanism comprises a protection assembly and a mounting assembly, the protection assembly comprises a plurality of rotary drums, and the rotary drums are arranged on the mounting assembly. A plurality of sheaths are arranged in the rotary drum, each sheath comprises a drum body and a supporting piece, the drum bodies are used for containing braided wires, the supporting pieces are used for leading out the ends of the braided wires, the mounting assembly comprises a limiting rod and a fixing piece, and a notch is formed in a rod body of the limiting rod and matched with the fixing piece. In the shielding wire braiding process, the sheath can be used for protecting the wire coil of the braided wire, and the cleanness degree of the outer surface of the braided wire can be ensured under the condition, so that dust or other impurities can be prevented from being adhered to the braided wire to cause adverse effects on the braiding processing of the shielding wire.
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Description

Technical Field

[0001] The utility model relates to the technical field of shielding wire braiding, in particular to a shielding wire braiding device. Background Art

[0002] Shielded cable is a transmission line that uses a metal mesh braided layer to wrap the signal line. The braided layer is generally red copper or tinned copper. Shielded cable is a wire with a metal braided shell specially used to reduce the impact of external electromagnetic fields on power or communication lines. This shielded cable also prevents the line from radiating electromagnetic energy outward.

[0003] Braided wires are generally manufactured using special braiding machines, but whether it is a horizontal braiding machine or a vertical braiding machine, the wire coils of the braided wires are often exposed, so there is a risk of dust or other impurities falling onto the braided wires. The current ways to solve this problem are mainly to regularly check and clean the braided wires and to keep the work area clean. However, the former will cause trouble in the processing procedure, and the latter requires the use of more expensive equipment such as filters, which is not conducive to convenient operation during the shielding wire braiding process.

[0004] After searching, the Chinese utility model patent with publication number CN217579265U discloses a shielded wire braiding machine, including a workbench, a braiding machine box is fixedly installed at the center position of the top of the workbench, a winding machine box is fixedly installed at the center position of the bottom of the workbench, a turntable is movably installed at the center position of the top of the workbench, a pay-off roller is fixedly installed at the outer position of the top of the workbench, and a braiding rod is fixedly connected to the top of the turntable. The process of braiding shielded wires in this application is similar to that of a vertical braiding machine, and the shielded wire braiding process is also carried out by exposing the wire coil, which will cause the risk of dust or other impurities adhering to the wire coil, and dust may have an adverse effect on the performance of the shielded wire, such as dust or other impurities will fill the gaps between the braided wires, resulting in a reduction in the coverage of the braided layer, thereby affecting the anti-interference performance of the shielded wire. Utility Model Content

[0005] In view of the above-mentioned prior art, the utility model provides a shielding wire braiding device, and the main technical problem to be solved is how to prevent dust from having an adverse effect on the braiding of the shielding wire.

[0006] To achieve the above purpose, the technical solution of the embodiment of the utility model is implemented as follows:

[0007] A shielded wire braiding device comprises a shell, wherein a wire reeling and unreeling mechanism, a winding mechanism and a limiting mechanism are arranged inside the shell, wherein the wire reeling and unreeling mechanism is used for winding and unwinding the shielded wire, the limiting mechanism is used for clamping the shielded wire, the winding mechanism comprises a protective component and an installation component, the protective component comprises a rotating drum, wherein a plurality of sheaths are arranged in the rotating drum, the sheath comprises a cylinder body and a supporting plate, the cylinder body is used for accommodating the braided wire, the supporting plate is used for leading out the end of the braided wire, the installation component is used for installing the sheath, the installation component comprises a limiting rod and a fixing plate, the rod body of the limiting rod is provided with an incision, and the incision is adapted to the fixing plate.

[0008] Furthermore, a bearing is fixedly connected to the middle part of the inner side of the shell, the rotating drum is fixedly connected to the inner side of the inner ring of the bearing, and a number of connecting plates are fixedly connected to the inner side of the rotating drum at equal intervals, the number of the sleeve and the connecting plates are the same and correspond one to one, and a winding shaft is rotatably connected to the inner wall of one side of the sleeve, the outer sleeve of the cylinder and the support plate is provided with the same fixing ring, the fixing ring is fixedly connected to the support plate, and a notch is opened in the middle part of one side of the support plate close to the cylinder.

[0009] Furthermore, there are two limit rods, which are respectively fixedly connected to the top and bottom of the cylinder away from the supporting plate. Positioning holes are provided on the top and bottom of the connecting plate. The two limit rods pass through the connecting plate at the two positioning holes respectively, and the incision is provided on the side of the limit rod away from the cylinder.

[0010] Furthermore, one side of the connecting piece is rotatably connected to a rotating rod via a damping shaft, one end of the rotating rod is fixedly connected to a knob, and two fixing pieces are respectively fixedly connected to the top and bottom ends of the rotating rod.

[0011] Furthermore, the limiting mechanism includes two fixed frames, and the top and bottom ends between the inner walls on both sides of the fixed frames are rotatably connected to the limiting rollers, and the bearing is located between the two fixed frames.

[0012] Furthermore, the wire-reeling and wire-winding mechanism includes two winding rollers, which are rotatably connected to the two ends of the shell respectively. A driving mechanism is provided inside the shell, and the driving mechanism includes a motor 1 and two motors 2. The two motors 2 are respectively used to drive the two winding rollers to rotate synchronously, and the motor 1 is used to drive the rotating drum to rotate.

[0013] The beneficial effects of the utility model are:

[0014] 1. During the process of braiding the shielded wire, the device can use the sheath to protect the wire coil of the braided wire. In this case, the cleanliness of the surface of the braided wire can be guaranteed, thereby preventing dust or other impurities from adhering to the braided wire and causing adverse effects on the braiding process of the shielded wire; secondly, when placing the wire coil, the sheath can be first split into a cylinder and a fixing ring, and then the outer free end of the wire coil can be led out from the notch, so the notch can be used to limit the braided wire, thereby ensuring the stability of the braiding process; in addition, the installation of the sheath only requires that the limiting rod be passed through the connecting plate, and the fixing plate be deflected to enter the incision, so the sheath can be installed quickly and conveniently, ensuring the convenience of the shielded wire braiding process.

[0015] 2. During the weaving process of the shielded wire, the limiting rollers in the two fixed frames can be used to double clamp the shielded wire, so as to provide tension for the shielded wire between the two fixed frames, ensuring that this part of the wire can always be in a straight state. In this case, weaving the shielded wire between the two fixed frames can make the braided wire more tightly wound, so as to ensure the coverage of the braided layer outside the shielded wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a cross-sectional perspective view of a shielded wire braiding device in Example 1 of the present application;

[0017] Figure 2 This is a front cross-sectional view of a barrel of a shielded wire braiding device in Example 1 of the present application;

[0018] Figure 3 A three-dimensional diagram of a sheath of a shielded wire braiding device in Example 1 of the present application;

[0019] Figure 4 This is a three-dimensional diagram of a support plate of a shielded wire braiding device in Example 1 of the present application.

[0020] Description of Figure Numbers:

[0021] Shell 1, winding roller 2, fixing frame 3, limiting roller 301, sheath 4, cylinder 401, supporting plate 402, fixing ring 403, notch 404, rotating drum 5, bearing 6, limiting rod 7, cutout 701, connecting plate 8, fixing plate 9, rotating rod 10, knob 11. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further elaborated in detail below in conjunction with the drawings and specific embodiments of the specification. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of the utility model. The terms used herein in the specification of the utility model are only for the purpose of describing specific embodiments and are not intended to limit the utility model. In the following description, the expression "some embodiments" is involved, which describes a subset of all possible embodiments, but it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments, and can be combined with each other without conflict.

[0023] It should also be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "inside", "outside", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0024] Example 1

[0025] See attached Figure 1-4 The present application provides a shielded wire braiding device, including a shell 1, wherein a wire reeling and unreeling mechanism, a winding mechanism and a limiting mechanism are arranged inside the shell 1, wherein the wire reeling and unreeling mechanism is used for winding and unwinding the shielded wire, the limiting mechanism is used for clamping the shielded wire, the winding mechanism includes a protective component and an installation component, the protective component includes a rotating drum 5, wherein a plurality of sheaths 4 are arranged in the rotating drum 5, and the sheaths 4 are equidistantly arranged on the inner side of the rotating drum 5, after the braided wire is installed in the sheath 4, the rotation of the rotating drum 5 can drive the sheath 4 to rotate on the outside of the shielded wire, at this time, it is only necessary to fix the outer free end of the braided wire to the shielded wire, and the braided wire can be wound around the outside of the shielded wire by rotating the sheath 4, the sheath 4 includes a cylinder 401 and a support 402, and the cylinder 401 is used To accommodate the braided wire, the cylinder 401 can protect the braided wire, thereby preventing external dust or other impurities from adhering to the surface of the braided wire and affecting the anti-interference effect of the shielding layer. The support piece 402 is used to lead out the end of the braided wire. By pulling the support piece 402 to separate it from the cylinder 401, a gap can be created between the two, and the end of the braided wire can be easily pulled out from the gap. The installation component is used to install the sheath 4. The installation component includes a limit rod 7 and a fixing plate 9. The rod body of the limit rod 7 is provided with a cutout 701, and the cutout 701 is adapted to the fixing plate 9. When the fixing plate 9 is adjusted to enter the cutout 701, the sheath 4 can be fixed. Otherwise, the sheath 4 can be loosened for easy removal.

[0026] Preferably, a bearing 6 is fixedly connected to the middle part of the inner side of the shell 1, and a rotating drum 5 is fixedly connected to the inner side of the inner ring of the bearing 6. The bearing 6 is composed of an inner ring, an outer ring and a plurality of balls therebetween. The rotating drum 5 is connected to the inner ring of the bearing 6, and the outer ring of the bearing 6 is connected to the shell 1, and a plurality of connecting pieces 8 are fixedly connected to the inner side of the rotating drum 5 at equal intervals. The number of the sheath 4 and the connecting pieces 8 are the same and correspond one to one. The connecting piece 8 is a supporting tool and an installation location for the sheath 4, and a winding shaft is rotatably connected to the inner wall of one side of the sheath 4. The winding shaft is used to string a wire coil of braided wire. Therefore, when its outer free end is pulled, the wire coil can rotate on the outside of the winding shaft, thereby ensuring smooth wire output. The outer sleeve of the cylinder 401 and the support piece 402 is provided with the same fixing ring 403, and the fixing ring 403 and the support piece 402 is fixedly connected, and the fixing ring 403 is used to connect the cylinder 401 and the support piece 402, so that the two can be combined into a complete sheath 4, and the fixing ring 403 can also support the support piece 402, so that during the process of the braided line coming out, the support piece 402 will not be pulled apart due to the friction of the line body due to the movement of the line body. A notch 404 is provided in the middle of one side of the support piece 402 close to the cylinder 401, and the notch 404 is used to accommodate the line body of the braided line, that is, after the end of the braided line is led out from between the cylinder 401 and the support piece 402, the support piece 402 can be pushed to buckle on the cylinder 401 after the braided line is placed in the notch 404, and thereafter the braided line will be brought out in the notch 404, and the notch 404 can provide a guiding effect for the process of bringing out the line.

[0027] Preferably, there are two limit rods 7, and the two limit rods 7 are respectively fixedly connected to the top and bottom of the side of the cylinder 401 away from the supporting piece 402, that is, the limit rod 7 is close to the connecting piece 8 and penetrates the connecting piece 8 from the positioning hole, so the fixing of the sheath 4 can be achieved by only using the fixing piece 9 to fix the rod body part of the limit rod 7 passing through the connecting piece 8, and the top and bottom of the sheet body of the connecting piece 8 are provided with positioning holes, and the two limit rods 7 penetrate the connecting piece 8 at the two positioning holes, respectively, and the cutout 701 is provided at the side of the rod body of the limit rod 7 away from the cylinder 401. One side of the connecting piece 8 is rotatably connected to the rotating rod 10 through the damping shaft, and one end of the rotating rod 10 is fixedly connected to the knob 11, and the two fixing pieces 9 are respectively fixedly connected to the top and bottom ends of the rotating rod 10, and by twisting the knob 11 to deflect the rotating rod 10, the fixing piece can be deflected to contact with the limit rod 7 and enter the cutout 701, thereby fixing the sheath 4.

[0028] Preferably, the limiting mechanism includes two fixed frames 3, and the top and bottom ends between the inner walls on both sides of the fixed frames 3 are rotatably connected to limiting rollers 301. The bearing 6 is located between the two fixed frames 3, and the shielding wire can be doubly clamped by the limiting rollers 301 in the two fixed frames 3, thereby providing tension for the wire between the two fixed frames 3 to ensure that the wire section can always be in a straight state. Therefore, when the shielding layer of the shielding wire is weaved between the two fixed frames 3, the phenomenon of loose wires in the braided layer can be avoided, so the weaving quality can be guaranteed.

[0029] Preferably, the reeling and winding mechanism includes two winding rollers 2, which are rotatably connected to the two ends of the shell 1 respectively. A driving mechanism is provided inside the shell 1, and the driving mechanism includes a motor 1 and two motors 2. The two motors 2 are respectively used to drive the two winding rollers 2 to rotate synchronously. The two motors 2 can drive them by directly connecting their own output shafts to the winding rollers 2. Motor 1 is used to drive the rotating drum 5 to rotate, and motor 1 can drive the rotating drum 5 by gear transmission or belt transmission. Specifically, two meshing gears are connected by a key on the output shaft of motor 1 and the outside of the rotating drum 5, or pulleys are connected by a key on the output shaft of motor 1 and the outside of the rotating drum 5, and the same belt is sleeved on the outside of the two pulleys.

[0030] Working principle: When using the device to weave the shielded wire, the shielded wire can be wound on one of the two winding rollers 2, and then the outer free end of the shielded wire coil is pulled to pass through the rotating drum 5 and the two fixed frames 3 between the two limiting rollers 301, and then fixed to the other winding roller 2. At this time, the two limiting rollers 301 can clamp the shielded wire to provide tension for the shielded wire, so that the shielded wire body between the two fixed frames 3 can always be in a straight state;

[0031] Then, the supporting sheet 402 can be pulled to create a gap between it and the cylinder 401, and then the coil of the braided wire is placed in the cylinder 401 and sleeved on the winding shaft, and at the same time, the outer free end of the coil of the braided wire is pulled from the gap to lead it out of the notch 404 to the outside of the cylinder 401, and then the braided wire will be in the sheath 4, so as to provide a dust-proof effect for the braided wire;

[0032] After that, the support piece 402 can be pushed to be fastened with the cylinder body 401 again, and then the sheath 4 can be pushed to be fastened on the connecting piece 8 when the two limiting rods 7 are respectively aligned with the two limiting holes. This will make the limiting rod 7 penetrate the connecting piece 8. Therefore, it is only necessary to twist the knob 11 to drive the fixing piece 9 to deflect into the cutout 701 on the limiting rod 7 through the rotating rod 10, so that the limiting rod 7 can be fixed, and then the fixing of the sheath 4 is realized;

[0033] After that, pull the outer free end of the braided wire reel and fix it on the wire body of the shielded wire. After completing the above operations, you can start motor one and the two motors two. At this time, the two motors two can respectively drive the two winding rollers 2 to rotate, thereby realizing the unwinding and winding of the shielded wire reel at the same time. At the same time, motor one can drive the rotating drum 5 to rotate, so the rotating drum 5 can drive the sheath 4 to rotate outside the shielded wire to realize the winding of the braided wire around the outside of the shielded wire, thereby achieving the effect of braiding the shielded wire.

[0034] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. The protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A shielded wire braiding device, comprising a housing (1), characterized in that: The shell (1) is provided with a wire reeling and unreeling mechanism, a winding mechanism and a limiting mechanism inside. The wire reeling and unreeling mechanism is used for winding and unwinding the shielded wire. The limiting mechanism is used for clamping the shielded wire. The winding mechanism includes a protective component and an installation component. The protective component includes a rotating drum (5). The rotating drum (5) is provided with a plurality of sheaths (4). The sheath (4) includes a cylinder (401) and a supporting plate (402). The cylinder (401) is used to accommodate the braided wire. The supporting plate (402) is used to lead out the end of the braided wire. The installation component is used to install the sheath (4). The installation component includes a limiting rod (7) and a fixing plate (9). The rod body of the limiting rod (7) is provided with a notch (701), and the notch (701) is adapted to the fixing plate (9).

2. A shielded wire braiding device according to claim 1, characterized in that: A bearing (6) is fixedly connected to the middle of the inner side of the shell (1), the rotating drum (5) is fixedly connected to the inner side of the inner ring of the bearing (6), and a plurality of connecting plates (8) are fixedly connected to the inner side of the rotating drum (5) at equal intervals, the number of the sleeve (4) and the connecting plates (8) are the same and correspond to each other, and a winding shaft is rotatably connected to the inner wall of one side of the sleeve (4), the outer sides of the cylinder (401) and the supporting plate (402) are sleeved with the same fixing ring (403), the fixing ring (403) is fixedly connected to the supporting plate (402), and a notch (404) is provided in the middle of one side of the supporting plate (402) close to the cylinder (401).

3. A shielded wire braiding device according to claim 2, characterized in that: There are two limit rods (7), and the two limit rods (7) are respectively fixedly connected to the top and bottom of the cylinder (401) away from the supporting plate (402). The top and bottom of the connecting plate (8) are provided with positioning holes. The two limit rods (7) pass through the connecting plate (8) at the two positioning holes respectively. The incision (701) is provided on the side of the limit rod (7) away from the cylinder (401).

4. A shielded wire braiding device according to claim 3, characterized in that: One side of the connecting piece (8) is rotatably connected to a rotating rod (10) via a damping shaft, one end of the rotating rod (10) is fixedly connected to a knob (11), and the two fixing pieces (9) are respectively fixedly connected to the top and bottom ends of the rotating rod (10).

5. A shielded wire braiding device according to claim 2, characterized in that: The limiting mechanism comprises two fixed frames (3), the top and bottom ends between the inner walls on both sides of the fixed frames (3) are rotatably connected to limiting rollers (301), and the bearing (6) is located between the two fixed frames (3).

6. A shielded wire braiding device according to claim 1, characterized in that: The wire-reeling and -winding mechanism comprises two wire-winding rollers (2), the two wire-winding rollers (2) being rotatably connected to the two ends of the housing (1) respectively, and a driving mechanism is provided inside the housing (1), the driving mechanism comprising a motor 1 and two motors 2, the two motors 2 being used to drive the two wire-winding rollers (2) to rotate synchronously respectively, and the motor 1 being used to drive the rotating drum (5) to rotate.

Citation Information

Patent Citations

  • Shielded wire braiding machine

    CN217579265U