Magnetizer capable of achieving rapid discharging
By designing electric slide rails, rack and rack transmission system and pneumatic clamping components in the magnetic charging machine, the automatic and rapid discharge of the workpiece is achieved, solving the problem of difficulty in discharge after magnetic charging, and improving the working efficiency of the machine.
Patent Information
- Application Number
- CN202421330107.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-12
AI Technical Summary
After the workpiece is magnetically charged, the existing magnetic charging machine has difficulty in cutting due to magnetic effects, which affects the machine's working efficiency.
A magnetic charger for fast unloading is designed, using electric slide rails, rack and rack transmission system and pneumatic clamping components to realize automatic and rapid unloading of workpieces.
Through the automated cutting system, the problem of workpiece adsorption on the machine is solved, and the workpiece cutting with fast and efficient cutting is achieved, improving the working efficiency of the machine.
Smart Images

Figure CN222600652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of magnetizers, in particular to a magnetizer with fast material feeding. Background Art
[0002] The fast unloading magnetizer is a device used for fast magnetization of large quantities of workpieces on industrial production lines. It is fast and efficient, and uses electromagnetic induction, permanent magnets or current injection to achieve the magnetization process, thereby processing a large number of workpieces in a short time and improving production efficiency. This equipment is widely used in industries such as automobile manufacturing, electronic equipment manufacturing, and mechanical processing to manufacture components or products that require magnetism, such as motors, sensors, magnetic storage devices, etc.
[0003] In the prior art, most magnetizing machines load and unload materials through conveyor belts, which causes the workpiece to become magnetic after magnetization, causing the workpiece to be adsorbed on the machine, making unloading difficult and inconvenient. A single conveyor belt structure can no longer meet the requirements of the prior art.
[0004] According to the existing technology, a single conveyor belt for loading and unloading can only meet the simple transportation and loading requirements, but cannot meet the fast unloading required by the magnetizer. After the workpiece is transported and magnetized, it will be adsorbed on the machine, making it inconvenient to unload the workpiece, thereby affecting the machine's working efficiency. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a magnetizing machine with fast material unloading, aiming to improve the automatic fast material unloading effect of the magnetizing machine in the prior art.
[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a fast unloading magnetizing machine, comprising a support frame, the upper surface of the support frame is fixedly connected to a magnetizing table, the upper surface of the magnetizing table is fixedly connected to a magnetizing body, the upper surface of the magnetizing table is fixedly connected to an electric slide rail, the inner sliding connection of the electric slide rail is provided with a first slide column, the outer wall of the first slide column is fixedly connected to a first rack, the outer wall of the first slide column is fixedly connected to a first fixed frame, the outer wall of the first fixed frame is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a first worm, the inner rotation connection of the first fixed frame is provided with a first gear, the outer wall of the first gear is fixedly connected to a first worm wheel, the first worm wheel is meshed with the first worm, the first gear is meshed with the first rack, the lower surface of the first fixed frame is provided with a clamping assembly, the clamping assembly is used to clamp the workpiece to be magnetized, and a square hole is provided inside the magnetizing table.
[0007] Further, the clamping assembly includes a pneumatic clamping seat, which is fixedly connected to the lower surface of a first fixed frame, the lower surface of the first fixed frame is fixedly connected to a support block, the inside of the pneumatic clamping seat is slidably connected to a first clamping block, the first clamping block is slidably connected to an outer wall of the support block, the inside of the pneumatic clamping seat is slidably connected to a second clamping block, the second clamping block is slidably connected to an outer wall of the support block, and the inside of the pneumatic clamping seat is fixedly connected to an air pipe.
[0008] Furthermore, a second motor is fixedly connected to an outer wall of the support frame, and an output end of the second motor is fixedly connected to a first roller.
[0009] Furthermore, the outer wall of the first roller is rotatably connected to a conveyor belt, and the interior of the support frame is rotatably connected to a second roller.
[0010] Furthermore, the conveyor belt is rotatably connected to the outer wall of the second roller, and the outer wall of the magnetizing platform is fixedly connected to a guide rod.
[0011] Furthermore, a second slide column is slidably connected inside the electric slide rail, a second rack is fixedly connected to an outer wall of the second slide column, and a second fixed frame is fixedly connected to an outer wall of the second slide column.
[0012] Furthermore, the outer wall of the second fixed frame is fixedly connected to a third motor, the output end of the third motor is fixedly connected to a second worm gear, the interior of the second fixed frame is rotatably connected to a second gear, the outer wall of the second gear is fixedly connected to a second worm gear, and the lower surface of the second fixed frame is fixedly connected to a clamping assembly.
[0013] Further, the second gear is meshed with the second rack, and the second worm wheel is meshed with the second worm.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the electric slide rail is started to drive the first slide column to move, the first motor is started to drive the first worm to rotate, the first worm drives the first worm wheel to rotate, and the first worm wheel drives the first gear to rotate. During the rotation, the first fixed frame is driven to move downward through the first rack, thereby driving the clamping assembly to move downward, move to the position of the magnetizing body, and take out the magnetized workpiece inside the magnetizing body and put it into the upper surface of the conveyor belt through the right part of the square hole for unloading, thereby achieving the effect of fast unloading.
[0016] 2. In the utility model, the second motor is started to drive the first roller to rotate, the first roller drives the conveyor belt and the second roller to rotate, so as to transport the workpiece, the workpiece is integrated through the guide rod, the electric slide rail is started to drive the second slide column to move, the third motor is started to drive the second worm to rotate, the second worm drives the second worm wheel to rotate, the second worm wheel drives the second gear to rotate, so that the rotation of the second gear drives the second fixed frame to move downward through the second rack and starts the clamping assembly to open the clamping, the workpiece is clamped from the left side of the square hole and placed into the interior of the magnetizing body for magnetization, so as to achieve the effect of automatic loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional structural schematic diagram of a magnetizing machine for rapid material feeding proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a magnetizing table of a magnetizing machine for rapid material unloading proposed by the utility model;
[0019] Figure 3 The utility model is a schematic diagram of a clamping structure of a magnetizing machine for rapid material unloading.
[0020] Legend:
[0021] 1. Support frame; 2. Magnetizing table; 3. Magnetizing body; 4. Electric slide rail; 5. First slide column; 6. First rack; 7. First fixed frame; 8. First motor; 9. First worm; 10. First gear; 11. Clamping assembly; 12. Pneumatic clamping seat; 13. Support block; 14. First clamping block; 15. Second clamping block; 16. Air pipe; 17. Square hole; 18. Second motor; 19. First roller; 20. Conveyor belt; 21. Second roller; 22. Guide rod; 23. Second slide column; 24. Second rack; 25. Second fixed frame; 26. Third motor; 27. Second worm; 28. Second gear; 29. First worm wheel; 30. Second worm wheel. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Reference Figure 1 , Figure 2 and Figure 3, the utility model provides an embodiment: a fast unloading magnetizing machine, comprising a support frame 1, the upper surface of the support frame 1 is fixedly connected with a magnetizing table 2, the upper surface of the magnetizing table 2 is fixedly connected with a magnetizing body 3, the upper surface of the magnetizing table 2 is fixedly connected with an electric slide rail 4, the electric slide rail 4 is internally slidably connected with a first slide column 5, the outer wall of the first slide column 5 is fixedly connected with a first rack 6, the outer wall of the first slide column 5 is fixedly connected with a first fixed frame 7, the outer wall of the first fixed frame 7 is fixedly connected with a first motor 8, the output end of the first motor 8 is fixedly connected with a first worm 9, the first fixed frame 7 is internally rotatably connected with a first gear 10, the outer wall of the first gear 10 is fixedly connected with a first worm wheel 29, the first worm wheel 29 and The first worm 9 is meshed with each other, the first gear 10 is meshed with the first rack 6, a clamping assembly 11 is provided on the lower surface of the first fixed frame 7, the clamping assembly 11 is used to clamp the workpiece to be magnetized, a square hole 17 is provided inside the magnetizing table 2, the clamping assembly 11 includes a pneumatic clamping seat 12, the pneumatic clamping seat 12 is fixedly connected to the lower surface of the first fixed frame 7, a support block 13 is fixedly connected to the lower surface of the first fixed frame 7, a first clamping block 14 is slidably connected to the inner part of the pneumatic clamping seat 12, the first clamping block 14 is slidably connected to the outer wall of the support block 13, a second clamping block 15 is slidably connected to the inner part of the pneumatic clamping seat 12, the second clamping block 15 is slidably connected to the outer wall of the support block 13, and an air pipe 16 is fixedly connected to the inner part of the pneumatic clamping seat 12;
[0024] Specifically, the electric slide rail 4 is started to drive the first slide column 5 to move left, and the first slide column 5 is moved to the position of the magnetizing body 3. The first motor 8 is started to drive the first worm 9 to rotate, and the first worm 9 drives the first worm wheel 29 and the first gear 10 to rotate. During the rotation, the first gear 10 moves downward through the first rack 6, thereby driving the first fixed frame 7 to move downward, and further driving the clamping assembly 11 to move downward. The pneumatic clamping seat 12 is started to drive the first clamping block 14 and the second clamping block 15 to move closer to each other, and the magnetized workpiece inside the magnetizing body 3 is clamped. The first motor 8 is started to use the same principle to drive the first fixed frame 7 to rise, and the first slide column 5 and the first fixed frame 7 are driven to move right through the electric slide rail 4. The first motor 8 is started again to drive the first fixed frame 7 to move downward and place the workpiece through the square hole 17 on the surface of the conveyor belt 20 for transportation, thereby achieving the effect of automatic and rapid unloading.
[0025] Reference Figure 1 The outer wall of the support frame 1 is fixedly connected to a second motor 18, the output end of the second motor 18 is fixedly connected to a first roller 19, the outer wall of the first roller 19 is rotatably connected to a conveyor belt 20, the interior of the support frame 1 is rotatably connected to a second roller 21, the conveyor belt 20 is rotatably connected to the outer wall of the second roller 21, and the outer wall of the magnetizing table 2 is fixedly connected to a guide rod 22;
[0026] Specifically, the second motor 18 is started, and the first roller 19 is driven to rotate by the second motor 18. The first roller 19 drives the conveyor belt 20 to rotate during the rotation. The second roller 21 is also driven to rotate while the conveyor belt 20 rotates. Because the outer wall of the magnetizing table 2 is fixed with a guide rod 22, when the workpiece is transported on the surface of the conveyor belt 20, the workpiece will pass through the guide rod 22 and enter the bottom of the magnetizing table 2, thereby achieving the effect of automatic transportation.
[0027] Reference Figure 2 and Figure 3 The electric slide rail 4 is slidably connected to a second slide post 23, an outer wall of the second slide post 23 is fixedly connected to a second rack 24, an outer wall of the second slide post 23 is fixedly connected to a second fixed frame 25, an outer wall of the second fixed frame 25 is fixedly connected to a third motor 26, an output end of the third motor 26 is fixedly connected to a second worm 27, an inner part of the second fixed frame 25 is rotatably connected to a second gear 28, a lower surface of the second fixed frame 25 is fixedly connected to a clamping assembly 11, the second gear 28 is meshed with the second rack 24, and the second gear 28 is meshed with the second worm 27;
[0028] Specifically, the electric slide rail 4 is started to drive the second slide column 23 to move to the left side of the magnetizing table 2, and the third motor 26 is started to drive the second worm 27 to rotate. The second worm 27 drives the second worm wheel 30 and the second gear 28 to rotate. During the rotation of the second gear 28, it rotates on the second rack 24, thereby driving the second fixed frame 25 to move downward, and further drives the clamping assembly 11 to move downward and clamp the workpiece, and then the workpiece is clamped and placed into the interior of the magnetizing body 3 to start magnetization, thereby achieving the effect of automatic conveying and loading.
[0029] Working principle: When the magnetized workpiece needs to be unloaded quickly, the workpiece is first placed on the upper surface of the conveyor belt 20, and the first roller 19 is driven to rotate by starting the second motor 18. The first roller 19 drives the conveyor belt 20 and the second roller 21 to rotate during the rotation, so as to transport the workpiece. During the transportation, the workpiece is integrated and transported to the bottom of the magnetizing table 2 by the guide rod 22. At this time, the electric slide rail 4 is started to drive the second slide column 23 to move and adjust it to an appropriate position. The third motor 26 is started to drive the second worm 27, the second worm wheel 30 and the second gear 28 to rotate, so that the second gear 28 rotates on the second rack 24 and drives the second fixed frame 25 The first gear 10 rotates on the surface of the first rack 6 to drive the first fixed frame 7 to move downward. During the downward movement of the first fixed frame 7, the clamping assembly 11 is driven to move downward and the magnetized workpiece inside the magnetizing body 3 is clamped out, and then placed into the upper surface of the conveyor belt 20 through the square hole 17 for conveying and unloading, thereby achieving the effect of automatic and rapid unloading.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A magnetizing machine for rapid material feeding, comprising a support frame (1), characterized in that: The upper surface of the support frame (1) is fixedly connected to a magnetizing platform (2), the upper surface of the magnetizing platform (2) is fixedly connected to a magnetizing body (3), the upper surface of the magnetizing platform (2) is fixedly connected to an electric slide rail (4), the interior of the electric slide rail (4) is slidably connected to a first slide column (5), the outer wall of the first slide column (5) is fixedly connected to a first rack (6), the outer wall of the first slide column (5) is fixedly connected to a first fixed frame (7), the outer wall of the first fixed frame (7) is fixedly connected to a first motor (8), the first motor (8) is The output end is fixedly connected with a first worm (9), the first fixed frame (7) is internally rotatably connected with a first gear (10), the outer wall of the first gear (10) is fixedly connected with a first worm wheel (29), the first worm wheel (29) is meshed with the first worm (9), the first gear (10) is meshed with the first rack (6), a clamping assembly (11) is provided on the lower surface of the first fixed frame (7), the clamping assembly (11) is used to clamp a workpiece to be magnetized, and a square hole (17) is provided inside the magnetizing table (2).
2. A fast unloading magnetizer according to claim 1, characterized in that: The clamping assembly (11) comprises a pneumatic clamping seat (12), wherein the pneumatic clamping seat (12) is fixedly connected to the lower surface of a first fixed frame (7), the lower surface of the first fixed frame (7) is fixedly connected to a support block (13), the interior of the pneumatic clamping seat (12) is slidably connected to a first clamping block (14), the first clamping block (14) is slidably connected to the outer wall of the support block (13), the interior of the pneumatic clamping seat (12) is slidably connected to a second clamping block (15), the second clamping block (15) is slidably connected to the outer wall of the support block (13), and the interior of the pneumatic clamping seat (12) is fixedly connected to an air pipe (16).
3. A fast-feeding magnetizer according to claim 1, characterized in that: A second motor (18) is fixedly connected to the outer wall of the support frame (1), and a first roller (19) is fixedly connected to the output end of the second motor (18).
4. A fast-feeding magnetizer according to claim 3, characterized in that: The outer wall of the first roller (19) is rotatably connected to a conveyor belt (20), and the interior of the support frame (1) is rotatably connected to a second roller (21).
5. A fast-feeding magnetizer according to claim 4, characterized in that: The conveyor belt (20) is rotatably connected to the outer wall of the second roller (21), and the outer wall of the magnetizing platform (2) is fixedly connected to a guide rod (22).
6. A fast-feeding magnetizer according to claim 1, characterized in that: The electric slide rail (4) is slidably connected to a second slide column (23) inside, the outer wall of the second slide column (23) is fixedly connected to a second rack (24), and the outer wall of the second slide column (23) is fixedly connected to a second fixed frame (25).
7. A fast-feeding magnetizer according to claim 6, characterized in that: The outer wall of the second fixed frame (25) is fixedly connected to a third motor (26), the output end of the third motor (26) is fixedly connected to a second worm gear (27), the interior of the second fixed frame (25) is rotatably connected to a second gear (28), the outer wall of the second gear (28) is fixedly connected to a second worm gear (30), and the lower surface of the second fixed frame (25) is fixedly connected to a clamping assembly (11).
8. A fast-feeding magnetizer according to claim 7, characterized in that: The second gear (28) is meshed with the second rack (24), and the second worm wheel (30) is meshed with the second worm (27).