Solid-state capacitor aluminum foil cutting mechanism
By using a combination of pneumatic clamps and pneumatic roof plates in the aluminum foil cutting equipment, combined with cylinder C and electric telescopic rods, the problems of inconsistent cutting and deformation in traditional aluminum foil cutting equipment are solved, and the dimensional consistency and shape integrity of aluminum foil cutting are achieved.
Patent Information
- Application Number
- CN202420593118.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Traditional aluminum foil cutting equipment cannot accurately locate the cutting distance of the roll aluminum foil, resulting in inconsistent cutting and inaccurate replacement of the cutting tool after wear, which can easily lead to cutting deviations, and the roll aluminum foil is easily flattened and deformed during the cutting process.
A solid capacitor aluminum foil cutting mechanism is designed, using a combination of pneumatic clamps and pneumatic roof plates. Through cylinder C and electric telescopic rods, the inner cavity top and shape of the roll aluminum foil are tightened and maintained to avoid flattening and deformation during cutting.
It effectively solves the problems of inconsistent cutting and deformation, ensures the dimensional consistency and shape integrity of aluminum foil cutting, and improves the cutting quality.
Smart Images

Figure CN222600759U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electrolytic capacitor production, and in particular relates to a solid capacitor aluminum foil cutting mechanism. Background Art
[0002] The production process of aluminum electrolytic capacitors includes: cutting, winding (binding), impregnation, assembly (assembly), cleaning, casing, aging, testing, inspection, packaging, etc. Cutting of aluminum foil: Before producing a certain type of electrolytic capacitor, the aluminum foil will be cut into different widths according to its size; and aluminum foil is mostly transported in the form of coils, and cutting equipment is required for cutting when it is used. Traditional cutting equipment mostly uses punching to cut aluminum foil, and when cutting aluminum foil, it is impossible to locate the cutting distance of the roll aluminum foil, which leads to non-uniform size when cutting aluminum foil in the later stage, and when the punching tool is worn, the punching tool needs to be replaced. Replacing the tool not only affects the cutting of the aluminum foil, but also after the tool is replaced, the tool cannot be accurately aligned with the initial position, which easily leads to deviation in the later cutting of the aluminum foil.
[0003] To this end, a cutting line for the production and processing of aluminum electrolytic capacitors with publication number "CN116525318A" and a method of using the same include: a workbench, a U-shaped frame fixedly connected to the top of the workbench, a cylinder fixedly passing through the U-shaped frame, a sliding plate fixedly connected to the output shaft of the cylinder slidably connected to the U-shaped frame, a cutting knife for cutting fixedly connected to the bottom of the sliding plate, and the cutting distance of the aluminum foil roll can be adjusted by rotating the screw rod. The lifting and lowering of the sliding plate can not only be used for cutting operations, but also control the limiting position of the aluminum foil roll by the rotating baffle to ensure the cutting accuracy. When the cutting knife is worn, the electric push rod pushes the circular ring sleeve to move to complete the grinding of the cutting knife. There is no need to replace the cutting knife, thereby ensuring that the cutting size is the same before and after grinding.
[0004] However, for the above-mentioned aluminum electrolytic capacitor production and processing cutting line and its use method, although the roll of aluminum foil is inserted into the placement table, the output shaft of the cylinder drives the sliding plate and the cutting knife to move downward, the sliding plate drives the first connecting plate to move downward through the L-shaped rod, the first connecting plate drives the sliding rod to move downward, the sliding rod drives the rotating ring to rotate through the second connecting rod, and then the rotating ring drives the first connecting rod to rotate, which can make the clamping plate move toward the middle to complete the clamping of the roll of aluminum foil. However, there are still the following obvious defects during use: when the roll of aluminum foil is clamped by the clamping plate and cut by the cutting knife, since there will be a hollow cavity inside the rolled roll of aluminum foil after winding, a large downward thrust will be generated when the cutting knife moves downward, causing the cut roll of aluminum foil to be flattened and deformed. Utility Model Content
[0005] The utility model aims to provide a solid capacitor aluminum foil cutting mechanism to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a solid capacitor aluminum foil cutting mechanism, comprising:
[0007] A cutting machine platform, wherein a positioning vertical plate for inserting and positioning the aluminum foil roll is vertically provided on one side of the end of the cutting machine platform, a pneumatic clamping plate for pneumatically clamping and fixing the aluminum foil roll during cutting is provided on one side of the positioning vertical plate, and a cutting blade for pneumatically cutting the aluminum foil roll is provided on the upper end of the side surface of the pneumatic clamping plate;
[0008] An adjusting cylindrical rod, one end of which is provided with a pneumatic push plate for tightening the inner ring of the roll aluminum foil and correcting its deformation, and the other end of the adjusting cylindrical rod is connected with a lifting slide, one side of the lifting slide is slidably set on a movable vertical plate set on one side of the end of the cutting machine table through a lifting mechanism, and the movable vertical plate is slidably set on one side of the end of the cutting machine table.
[0009] Preferably, mounting grooves are evenly arranged on the inner wall of the circular cavity provided inside the pneumatic clamp, a cylinder A is provided inside the mounting groove, and a clamp for clamping the rolled aluminum foil is provided at one end of the piston rod of the cylinder A, and an entry hole is provided at the position of the circular cavity corresponding to the positioning vertical plate, so that the rolled aluminum foil can pass through the entry hole into the circular cavity, and the cooperation of the cylinder A and the clamp is used to clamp the outside of the rolled aluminum foil with uniform force to keep it stable.
[0010] Preferably, a top plate is provided on the upper end of one side surface of the positioning vertical plate, and a cylinder B is installed in the inner groove symmetrically provided at one end of the bottom surface of the top plate, and one end of the piston rod of the cylinder B is fixed on both sides of the upper end surface of the cutting blade, which is used for pneumatic cutting of the rolled aluminum foil that is clamped and pressed inside and outside through the cylinder B and the cutting blade.
[0011] Preferably, one side of the pneumatic clamp is provided with a cutting table fixed on the upper end surface of the cutting machine table, and the end of the cutting table is provided with a concave groove, which can support the cutting of the roll aluminum foil through the cutting table, and the concave groove is used to enable the cutting plate to completely cut the roll aluminum foil.
[0012] Preferably, a cylindrical block is fixed at the center point of one side of the adjusting cylindrical rod, and cylinders C are evenly arranged on the outer surface of the cylindrical block. The pneumatic top plate is fixed on the piston rod of the cylinder C. The inside of the roll aluminum foil to be cut can be tightened close to the cutting position through the cylinder C and the pneumatic top plate to avoid deformation of the roll aluminum foil due to the downward pressure generated by cutting.
[0013] Preferably, an electric telescopic rod is provided at the center of one side of the lifting slide plate, and one end of the electric telescopic rod is fixed in an inner groove provided at one end of the adjusting cylindrical rod, so that when cutting rolls of aluminum foil of different lengths, the adjusting cylindrical rod can be moved to extend into the interior of the cut roll of aluminum foil to tighten it outward to prevent deformation.
[0014] Preferably, a strip vertical groove is opened on one side of the movable vertical plate, and a motor is provided at the upper end of the inner part of the strip vertical groove. A screw rod is transmission-connected to one end of the rotating shaft of the motor, and a slider is threaded through the screw rod. One end of the slider is fixed to the other side of the lifting slide plate, so that the cut roll aluminum foil can be lifted upward to facilitate moving to one end of the cutting machine table for unloading.
[0015] Preferably, a positioning slot is provided on one side of the end of the cutting machine table, guide rods are symmetrically provided inside the positioning slot, and a driving slider is slidably inserted into the guide rod, the top of the driving slider is fixed to the bottom of the movable vertical plate, and a cylinder D is fixed to one side of the driving slider, and the cylinder barrel of the cylinder D is fixed to an inner wall of the positioning slot, so that one end of the cutting machine table of the cut roll aluminum foil can be moved, so that a certain space can be left when the cut roll aluminum foil is unloaded.
[0016] Compared with the prior art, the technical effects and advantages of the utility model are as follows: the solid capacitor aluminum foil cutting mechanism, by adjusting the combination of the cylinder C on the cylindrical rod, the cylindrical block, and the pneumatic top plate, during the cutting of the roll aluminum foil, enables the electric telescopic rod to push the adjusted cylindrical rod into the interior of the roll aluminum foil and approach the cutting position of the cut roll aluminum foil, and utilizes the cylinder C to push the pneumatic top plate outward to generate an outward thrust to support the inner cavity of the cut roll aluminum foil to be pressed outward, so that the cutting blade will not be flattened and deformed at one end of the cut roll aluminum foil during the downward pushing cutting of the roll aluminum foil, thereby solving the problem of flattening and deformation of the cut roll aluminum foil during the cutting, so that the cut end of the rolled roll aluminum foil can maintain its shape unchanged during the cutting.
[0017] Through the cooperation of the electric telescopic rod and the adjusting cylindrical rod, the cylinder C and the pneumatic top plate on the cylindrical block can be adjusted and moved inside the roll aluminum foil. In the process of cutting roll aluminum foil of different lengths on the cutting blade, the electric telescopic rod can adjust the cylinder C and the pneumatic top plate to move close to the position of the roll aluminum foil of corresponding length, so as to realize the tightening and fixing of the roll aluminum foil of different cutting lengths from the inside, so that the cutting structure can adapt to the tightening support of the cut end of the roll aluminum foil of different cutting lengths, further improving the cutting quality of the roll aluminum foil by the cutting blade. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the side view of the pneumatic clamp of the utility model;
[0020] Figure 3 This is a schematic diagram of the side view structure of the adjusting cylindrical rod of the utility model;
[0021] Figure 4 It is a partial top view structural diagram of the cutting machine of the utility model.
[0022] In the figure: 1. cutting machine table; 2. positioning vertical plate; 3. pneumatic clamping plate; 4. cutting cutting plate; 5. adjusting cylindrical rod; 6. pneumatic top plate; 7. lifting slide plate; 8. mounting groove; 9. cylinder A; 10. clamping plate; 11. top plate; 12. cylinder B; 13. cutting table; 14. cylindrical block; 15. cylinder C; 16. electric telescopic rod; 17. moving vertical plate; 18. strip vertical groove; 19. motor; 20. screw rod; 21. slider; 22. positioning slide groove; 23. guide rod; 24. driving slider; 25. cylinder D. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 The utility model provides a technical solution: a solid capacitor aluminum foil cutting mechanism, comprising:
[0025] A cutting machine table 1, a positioning upright plate 2 for positioning the aluminum foil roll is vertically provided on one side of the end of the cutting machine table 1, so that the aluminum foil roll passing through the positioning upright plate 2 is positioned and supported, ensuring that the uncut end is kept stable when the cut end is cut, and a pneumatic clamping plate 3 for pneumatic clamping and fixing the aluminum foil roll during cutting is provided on one side of the positioning upright plate 2, so that the cut end of the aluminum foil roll can pass through the inside of the pneumatic clamping plate 3 and be clamped to the center position of the pneumatic clamping plate 3, and a cutting blade 4 for pneumatic cutting of the aluminum foil roll is provided on the upper end of the side of the pneumatic clamping plate 3, and the aluminum foil roll at the cut end can be cut from top to bottom using the cutting blade 4;
[0026] An adjusting cylindrical rod 5 is provided at one end of the adjusting cylindrical rod 5 with a pneumatic ejector plate 6 for tightening the inner ring of the roll aluminum foil and correcting its deformation. The pneumatic ejector plate 6 can tighten the inside of the roll aluminum foil at one end to prevent deformation, and can push the inside of the deformed end outward for correction. The other end of the adjusting cylindrical rod 5 is connected with a lifting slide plate 7. The lifting slide plate 7 can enable the adjusting cylindrical rod 5 to drive the cut roll aluminum foil to move up and away from the cutting table 13, so as to unload the cut roll aluminum foil. One side of the lifting slide plate 7 is slidably set on a movable vertical plate 17 set on one side of the end of the cutting machine table 1 through a lifting mechanism, and the movable vertical plate 17 is slidably set on one side of the end of the cutting machine table 1, so that one end of the cut roll aluminum foil cutting machine table 1 is moved close to move so as to leave a certain space for unloading.
[0027] The inner wall of the circular cavity provided inside the pneumatic clamping plate 3 is evenly provided with mounting grooves 8, and the cylinder A9 can be installed inside the mounting groove 8 to achieve the purpose of hidden installation and reduce the space occupied by the cylinder A9 inside the circular cavity. The mounting groove 8 is provided with a cylinder A9, and the cylinder A9 pushes the clamping plate 10 to move to position the roll aluminum foil of different diameters, and one end of the piston rod of the cylinder A9 is provided with a clamping plate 10 for clamping the roll aluminum foil, so that the roll aluminum foil of different diameters can be clamped inside the pneumatic clamping plate 3 through the clamping plate 10, and the circular cavity is provided with an entry hole groove at the position corresponding to the positioning vertical plate 2, and the entry hole groove can cooperate with the circular cavity to enhance the stability of the roll aluminum foil after penetration, and the entry hole groove has the same inner diameter as the circular cavity.
[0028] A top plate 11 is provided at the upper end of one side surface of the positioning vertical plate 2, and a cylinder B12 is installed in the inner groove symmetrically provided at one end of the bottom surface of the top plate 11. The cylinder B12 pushes the cutting blade 4 to move up and down. One end of the piston rod of the cylinder B12 is fixed on both sides of the upper end surface of the cutting blade 4, so that the push generated by the cylinder B12 moves the cutting blade 4 downward to cut the aluminum foil. A cutting table 13 fixed on the upper end surface of the cutting machine table 1 is provided on one side of the pneumatic clamping plate 3, which plays a role in supporting one end of the cutting roll aluminum foil. An inner concave groove is opened at the end of the cutting table 13, and the inner concave groove allows the cutting blade 4 to completely cut the roll aluminum foil.
[0029] A cylindrical block 14 is fixed at the center point of one side of the adjusting cylindrical rod 5, and a cylinder C15 is evenly arranged on the outer surface of the cylindrical block 14. The cylinder C15 can generate a thrust on the pneumatic ejector plate 6. The pneumatic ejector plate 6 is fixed on the piston rod of the cylinder C15, so that the pneumatic ejector plate 6 can tighten the inside of one end of the rolled aluminum foil for cutting. An electric telescopic rod 16 is arranged at the center position of one side of the lifting slide plate 7. The electric telescopic rod 16 pushes the adjusting cylindrical rod 5 to adjust the distance. One end of the electric telescopic rod 16 is fixed in an inner groove provided at one end of the adjusting cylindrical rod 5, so as to perform internal tightening support for the rolled aluminum foil of different cutting lengths.
[0030] A strip-shaped vertical groove 18 is provided on one side of the movable vertical plate 17, and a positioning strip-shaped groove is vertically provided on one side wall inside the strip-shaped vertical groove 18, and the positioning strip-shaped groove can ensure that the slider 21 maintains vertical and stable sliding when sliding. A motor 19 is provided at the upper end of the inner part of the strip-shaped vertical groove 18, and the motor 19 drives the screw rod 20 to rotate to generate a driving force. One end of the rotating shaft of the motor 19 is transmission-connected with the screw rod 20, and the screw rod 20 is threadedly connected with the slider 21. The sliding of the slider 21 drives the lifting slide plate 7 to slide up and down for adjustment. One end of the slider 21 is fixed to the other side of the lifting slide plate 7, and in order to ensure the sliding stability of the slider 21, a directional slider is provided on one side of the slider 21, and the directional slider is inside the positioning strip-shaped groove. Sliding, thereby ensuring the stability of the up and down movement of the adjusting cylindrical rod 5, a positioning slot 22 is provided on one side of the end of the cutting machine table 1, and a guide rod 23 is symmetrically provided inside the positioning slot 22, so that the driving slider 24 can be directional slidably adjusted in the positioning slot 22, and the driving slider 24 is slidably connected on the guide rod 23, and the top of the driving slider 24 is fixed to the bottom of the movable vertical plate 17, so as to realize the sliding adjustment of the movable vertical plate 17 at the end of the cutting machine table 1, and a cylinder D25 is fixed on one side of the driving slider 24, and the cylinder barrel of the cylinder D25 is fixed on an inner wall of the positioning slot 22, and the driving slider 24 is pushed to slide in the positioning slot 22, so that the movable vertical plate 17 can be slidably adjusted.
[0031] Specifically, when in use, the roll aluminum foil is passed through the positioning vertical plate 2, and after passing through the positioning vertical plate 2, the roll aluminum foil passes through the circular cavity in the pneumatic clamping plate 3 and moves to the end of the cutting table 13. At this time, the clamping plate 10 is pushed by the cylinder A9 to move the outer end of the roll aluminum foil inserted into the pneumatic clamping plate 3 to clamp and fix it, which can ensure that one end of the roll aluminum foil remains stable during cutting and does not rotate unsteadily. Then, the end of the roll aluminum foil that needs to be cut is pushed by the electric telescopic rod 16 to adjust the cylindrical rod 5 is moved, one end of the cylindrical rod 5 is adjusted so that the cylindrical block 14 at one end thereof moves along and enters the inner part of the end of the roll aluminum foil to be cut, and the cylinder C15 and the pneumatic top plate 6 on the cylindrical block 14 are moved close to the cutting position and stop, and then the cylinder C15 pushes the pneumatic top plate 6 to move and press against the inner wall of the roll aluminum foil to be cut, so that the end to be cut can be pressed and supported, thereby effectively preventing the deformation of the cutting blade 4 when the downward thrust of the roll aluminum foil is large.
[0032] After the roll of aluminum foil is clamped and supported inside and outside, the cylinder B12 pushes the cutting blade 4 downward to cut the roll of aluminum foil. After the cutting blade 4 contacts the concave groove at the end of the cutting table 13 during cutting, the cutting of the roll of aluminum foil can be achieved. The cut roll of aluminum foil is rotated by the rotation of the motor 19, and the screw rod 20 drives the slider 21 to slide upward in the strip vertical groove 18. At the same time, the lifting slide 7 follows the movement, and the adjusting cylindrical rod 5 drives the cut roll of aluminum foil to move. Then, the piston rod of the cylinder D25 retracts and drives the driving slider 24 to slide to one side in the positioning slide groove 22. The sliding of the driving slider 24 drives the moving vertical plate 17 to slide, and the moving vertical plate 17 drives the roll of aluminum foil on the adjusting cylindrical rod 5 to slide to one side, so that the cut roll of aluminum foil can be kept away from the pneumatic clamping plate 3 to leave a certain space for unloading.
[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A solid capacitor aluminum foil cutting mechanism, characterized in that: include: A cutting machine platform (1), wherein a positioning upright plate (2) for inserting and positioning the aluminum foil roll is vertically provided on one side of the end of the cutting machine platform (1), a pneumatic clamping plate (3) for pneumatically clamping and fixing the aluminum foil roll during cutting is provided on one side of the positioning upright plate (2), and a cutting blade (4) for pneumatically cutting the aluminum foil roll is provided on the upper side of the pneumatic clamping plate (3); An adjusting cylindrical rod (5) is provided at one end of the adjusting cylindrical rod (5) with a pneumatic push plate (6) for tightening the inner ring of the roll aluminum foil and correcting its deformation, and the other end of the adjusting cylindrical rod (5) is connected to a lifting slide plate (7), one side of the lifting slide plate (7) is slidably arranged on a movable vertical plate (17) arranged on one side of the end of the cutting machine platform (1) through a lifting mechanism, and the movable vertical plate (17) is slidably arranged on one side of the end of the cutting machine platform (1).
2. A solid capacitor aluminum foil cutting mechanism according to claim 1, characterized in that: The inner wall of the circular cavity provided inside the pneumatic clamping plate (3) is evenly provided with mounting grooves (8), the interior of each mounting groove is provided with a cylinder A (9), and one end of the piston rod of each cylinder A (9) is provided with a clamping plate (10) for clamping the rolled aluminum foil, and an entry hole groove is provided at the position of the circular cavity corresponding to the positioning vertical plate (2).
3. A solid capacitor aluminum foil cutting mechanism according to claim 1, characterized in that: A top plate (11) is provided at the upper end of one side surface of the positioning vertical plate (2), and cylinders B (12) are installed in inner grooves symmetrically provided at one end of the bottom surface of the top plate (11), and one end of the piston rod of the cylinder B (12) is fixed to both sides of the upper end surface of the cutting blade (4).
4. A solid capacitor aluminum foil cutting mechanism according to claim 1, characterized in that: A cutting table plate (13) fixed to the upper end surface of the cutting machine table (1) is provided on one side of the pneumatic clamping plate (3), and an inner concave groove is provided at the end of the cutting table plate (13).
5. The solid capacitor aluminum foil cutting mechanism according to claim 1, characterized in that: A cylindrical block (14) is fixed at the center point of one side of the adjusting cylindrical rod (5), and cylinders C (15) are evenly arranged on the outer surface of the cylindrical block (14). The pneumatic top plate (6) is fixed on the piston rod of the cylinder C (15).
6. A solid capacitor aluminum foil cutting mechanism according to claim 1, characterized in that: An electric telescopic rod (16) is provided at the center of one side of the lifting slide plate (7), and one end of the electric telescopic rod (16) is fixed in an inner groove provided at one end of the adjusting cylindrical rod (5).
7. The solid capacitor aluminum foil cutting mechanism according to claim 1, characterized in that: A strip-shaped vertical groove (18) is provided on one side of the movable vertical plate (17), a motor (19) is provided at the inner upper end of the strip-shaped vertical groove (18), a screw rod (20) is drivingly connected to one end of the rotating shaft of the motor (19), a slider (21) is threadedly connected to the screw rod (20), and one end of the slider (21) is fixed to the other side of the lifting slide plate (7).
8. The solid capacitor aluminum foil cutting mechanism according to claim 1, characterized in that: A positioning slide groove (22) is provided at one side of the end of the cutting machine table (1), a guide rod (23) is symmetrically provided inside the positioning slide groove (22), and a driving slider (24) is slidably connected to the guide rod (23), the top end of the driving slider (24) is fixed to the bottom of the movable vertical plate (17), a cylinder D (25) is fixed to one side of the driving slider (24), and the cylinder barrel of the cylinder D (25) is fixed to an inner wall of the positioning slide groove (22).
Citation Information
Patent Citations
Aluminum electrolytic capacitor production and processing cutting line and use method thereof
CN116525318A