AC / DC anti-creeping outdoor all-in-one cabinet
By setting up distribution boxes and air conditioning outdoor units on the side walls of the outdoor integrated cabinet, and using technical means such as rubber pads, water-guided inclined surfaces and asphalt enclosures, the sealing connection between the distribution boxes and the integrated cabinet is achieved, which solves the cable leakage and safety hazards caused by irregular installation of existing outdoor base station power distribution equipment during construction, and improves the waterproof performance and use safety of the equipment.
Patent Information
- Application Number
- CN202420597706.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-03-26
Smart Images

Figure CN222601771U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cabinet equipment, and in particular to an outdoor integrated cabinet with AC and DC leakage protection. Background Art
[0002] In the construction of existing base stations, power supply equipment needs to be accommodated and installed in integrated cabinets and AC distribution boxes respectively.
[0003] The integrated cabinet is made of metal materials and is exposed to various climatic environments for a long time. Communication equipment, transmission equipment, power supply equipment, monitoring equipment, batteries and other supporting equipment can be installed inside it. The integrated cabinet can provide reliable mechanical and environmental protection for the normal operation of the internal equipment.
[0004] The three-phase AC distribution box used in the existing base station construction is mainly suitable for AC power distribution in mobile base stations, microwave stations and other communication rooms. To avoid leakage, the box adopts a fully sealed waterproof structure and the surface is sprayed with plastic. High-quality air switches are used inside, which have good overcurrent and overheating protection. Three-phase four-wire power supply (plus protective ground wire) and high-energy lightning arresters are installed to protect the power supply from lightning and surges. A three-phase standby switch, two single-phase switches and power sockets are reserved in the box for expansion needs.
[0005] In the existing outdoor base station construction, AC distribution boxes are mostly installed on outdoor cement platforms using special brackets close to outdoor integrated cabinets. The relevant cables are laid through hot-dip galvanized steel pipes, first out of the AC distribution box, and then routed from the bottom of the distribution box and outdoor integrated cabinet to enter the outdoor integrated cabinet.
[0006] However, the existing structure of outdoor base station power distribution equipment has the following problems:
[0007] In the actual construction process, since the integrated cabinet and AC distribution box are completed by different construction units, there are usually irregularities such as the AC distribution box is not installed close to the outdoor integrated cabinet, the installation direction is reversed, etc. In order to ensure the mutual electrical connection between the components in the integrated cabinet and the AC distribution box, after installation errors, the number of cables needs to be increased, resulting in cable leakage, which is not only unsightly, but also increases the safety hazards caused by cable leakage.
[0008] The main safety hazards are as follows: After the AC distribution box is built away from the cabinet, the AC cable needs to be led out from the AC distribution box, and then routed to the integrated cabinet from the outside. Some AC cables are not constructed in a standardized manner, and steel pipes are not strictly used to lead down or buried cables, which increases the probability of electric shock and other safety accidents when pedestrians pass by the base station. At the same time, the lightning protection grounding of the AC cable is not done or the grounding is poor, which increases the probability of electric shock safety accidents when pedestrians pass by.
[0009] The AC distribution box is installed with an angle steel bracket. If the construction is not standardized, the angle steel bracket will not be firmly fixed to the ground, causing the AC distribution box to overturn and lie upside down on the ground. When pedestrians pass by, it may cause safety accidents such as electric shock.
[0010] CN 201621102606.7 discloses a side wall embedded distribution box structure, in which a distribution box is installed on the side wall of an integrated cabinet. When some problems occur in the device, they can be corrected by adjusting the side wall distribution box. However, the distribution box of this structure is only connected to the integrated cabinet through a sealing strip. When used outdoors for a long time, the waterproof and weather resistance performance is poor, and the risk of water ingress is high.
[0011] The information disclosed in the background technology section is only intended to increase the understanding of the overall background of the utility model, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to ordinary technicians in the field. Utility Model Content
[0012] In response to the above technical problems, the present application provides an outdoor integrated cabinet with AC / DC leakage protection, which has all the functions of AC power distribution and integrated cabinets. Outdoor installation can be completed in just one construction, thus solving various safety problems caused by non-standard construction and installation and unsafe external leakage wiring.
[0013] The present application provides an AC / DC leakage-proof outdoor integrated cabinet, an AC / DC leakage-proof outdoor integrated cabinet, characterized in that it comprises: an integrated cabinet, a distribution box, and an air-conditioning outdoor unit; a first through hole is provided on one side wall of the integrated cabinet, and a distribution box cover is provided on the first through hole; a second through hole is provided on the other side wall of the integrated cabinet, and the air-conditioning outdoor unit cover is provided on the second through hole;
[0014] Rubber pads are placed on the joint surfaces of the integrated cabinet and the distribution box; the outer surface of the rubber pad is filled with a rubber thickened seal; asphalt encapsulation is placed outside the rubber thickened seal;
[0015] A water guiding slope is arranged on the top edge of the integrated cabinet facing the distribution box; the lower end of the water guiding slope is spaced apart from the inclined top of the distribution box;
[0016] A water-guiding slope is arranged around the sloping top of the distribution box.
[0017] Preferably, it comprises: a heat-insulating layer; a heat-insulating layer is arranged on the inner wall of the integrated cabinet.
[0018] Preferably, a water guiding edge is arranged at the lower part of the water guiding slope arranged on the top periphery of the integrated cabinet; and the water guiding edge is arranged perpendicular to the ground.
[0019] Preferably, the distribution box and the integrated cabinet are detachably connected via fixing bolts; the fixing bolts include: a rubber isolation ring, a rubber gasket, and a screw; the two ends of the screw are respectively inserted into the integrated cabinet and the distribution box and connected to the integrated cabinet and the distribution box; a rubber gasket is sleeved on the screw; rubber isolation rings are respectively arranged on the outer sides of the two ends of the rubber gasket, and are respectively accommodated in the integrated cabinet and the distribution box.
[0020] Preferably, it comprises: a corrugated steel plate; the corrugated steel plate is arranged on one side surface of the integrated cabinet; the distribution box is arranged above the corrugated steel plate and is fully welded to the corrugated steel plate.
[0021] Preferably, the distribution box comprises: an inlet pipe; the inlet pipe is arranged on the bottom surface of the distribution box; and the AC cable is accommodated in the inlet pipe.
[0022] Preferably, electrical components are accommodated in the distribution box; the electrical components include: an AC input port, an oil engine input port, a surge protector, a switching power supply, a ground interface row, and a neutral interface row; the AC input port and the oil engine input port are spaced apart at the upper part of the distribution box; the surge protector and the switching power supply are spaced apart at the middle part of the distribution box; the ground interface row and the neutral interface row are spaced apart at the lower part of the distribution box.
[0023] Preferably, the electrical components include: a plurality of output circuit breakers; the output circuit breakers are respectively arranged under the surge protector and the switching power supply.
[0024] The beneficial effects of this application include:
[0025] 1) The AC / DC leakage-proof outdoor integrated cabinet provided in the present application has a distribution box 2 arranged on the outer wall of the main cabinet body, and the AC cable between the AC power distribution and the DC module is routed internally, which is more conducive to safe production management, reduces the occurrence of safety accidents, can effectively avoid installation errors, can effectively avoid the occurrence of leakage, and only requires one construction to complete the outdoor environment construction of the integrated cabinet and the distribution box 2.
[0026] 2) The AC / DC leakage-proof outdoor integrated cabinet provided in this application is more conducive to product standardization and regularization, and is more conducive to improving engineering efficiency. The installation of the AC outdoor distribution box 2 bracket can be omitted, which can save bracket materials and installation costs, achieving the purpose of reducing costs and increasing efficiency.
[0027] 3) The AC / DC leakage-proof outdoor integrated cabinet provided in the present application has a water-conducting slope on the top edge of the integrated cabinet 1 where the integrated cabinet 1 is connected to the distribution cabinet, and is sealed with a rubber pad, thereby effectively improving the waterproof performance of the connection part between the distribution box 2 and the integrated cabinet 1, improving the sealing effect of the area in long-term use in outdoor environments, and improving safety of use.
[0028] 4) The AC / DC leakage-proof outdoor integrated cabinet provided in the present application has a distribution box 2 used in the equipment with its top surface set as a slope, and a water-guiding slope set on the outer edge of the distribution box 2, which can effectively prevent water accumulation on the top of the distribution box 2 from causing corrosion and rust, and can also prevent water accumulated on the distribution box 2 from flowing into the interface between the distribution box 2 and the integrated cabinet 1, effectively improving the waterproof effect and ensuring safety in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A schematic diagram of the three-dimensional structure of an outdoor integrated cabinet with AC / DC leakage protection in at least one embodiment provided in the present application;
[0030] Figure 2 A schematic diagram of the main structure of a circuit board in an AC distribution box in at least one embodiment provided in the present application;
[0031] Figure 3 A schematic diagram of a top view of the structure of an outdoor integrated cabinet with AC / DC leakage protection in at least one embodiment provided in the present application;
[0032] Figure 4 for Figure 1 A partial enlarged side view of the rainproof structure on the outside of the central distribution box;
[0033] Figure 5 for Figure 1 A partial enlarged schematic diagram of the main structure of the rainproof structure outside the central distribution box;
[0034] Figure 6 A partial cross-sectional enlarged schematic diagram of the anti-leakage structure of the power distribution box and the cabinet in at least one embodiment provided in the present application;
[0035] Legend:
[0036] Integrated cabinet 1, insulation layer 11, water guide slope 121, water guide edge 122, rubber pad 231, fixing bolt 232, rubber thickened seal 233, inclined top 242, asphalt encapsulation 234, rubber isolation ring 31, rubber gasket 32, screw 33, nut 34, distribution box 2, air conditioner outdoor unit 3, corrugated steel plate 21, AC input port 211, oil engine input port 212, surge protector 213, switching power supply 214, ground wire interface row 215, neutral wire interface row 216, incoming pipe 217, output circuit breaker 22. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0038] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0039] The technical means that are not described in detail in this application and are not used to solve the technical problems of this application are all set according to the common knowledge in the field, and can be implemented in a variety of common knowledge settings.
[0040] See also Figures 1 to 6 The AC / DC leakage-proof outdoor integrated cabinet provided in the present application includes: an integrated cabinet 1, a distribution box 2, and an air-conditioning outdoor unit 3; the distribution box 2 is arranged on the upper part of one side wall of the integrated cabinet 1; the air-conditioning outdoor unit 3 is arranged in the middle part of one side wall of the integrated cabinet 1; the air-conditioning outdoor unit 3 is connected to the air-conditioning indoor unit pipeline arranged in the integrated cabinet 1; the components in the distribution box 2 are electrically connected to the components in the integrated cabinet 1 respectively.
[0041] An opening is provided on the side wall of the integrated cabinet 1, and the distribution box 2 is covered on the opening. A rubber pad 231 is clamped on the edge where the distribution box 2 is connected to the integrated cabinet 1. A rubber thickened seal 233 is provided on the outer edge of the rubber pad 231; an asphalt encapsulation 234 is provided on the outer side of the rubber thickened seal 233 to effectively seal the part connecting the integrated cabinet 1 and the distribution box 2, meeting the requirements of long-term outdoor use.
[0042] The integrated cabinet 1 and the distribution box 2 are disassembled and connected via the fixing bolts 232 to achieve a fixed connection between the distribution box 2 and the integrated cabinet 1 .
[0043] A sloping roof 242 is arranged on the top surface of the distribution box 2 to prevent water accumulation, and a water guiding slope 121 is arranged on the extended outer edge of the sloping roof 242. The water guiding slope 121 is arranged obliquely downward to improve the water guiding efficiency.
[0044] A water guiding slope 121 is arranged on the periphery of the top surface of the side of the integrated cabinet 1 facing the distribution box 2, and a water guiding edge 122 is arranged on the bottom end of the water guiding slope 121. The bottom edge of the water guiding edge 122 on the integrated cabinet 1 is arranged at intervals from the inclined top 242, so as to cooperate with the inclined top 242 to improve the water guiding efficiency, and the water guiding slope 121 on the integrated cabinet 1 is covered on the end surface where the integrated cabinet 1 and the distribution box 2 are connected, effectively improving the sealing and waterproof effect of this area. The top hook of the integrated cabinet 1 is provided with a dripping eave above the side where the distribution box 2 is installed; the top hook of the distribution box 2 is provided with dripping eaves on the other three sides except the side in contact with the integrated cabinet 1, and a 2% slope is provided on the top of the distribution box 2 for drainage; there is no gap between the dripping hook of the integrated cabinet 1 and the top of the distribution box 2 to prevent excessive rainwater from flowing back into the contact gap between the integrated cabinet 1 and the distribution box 2. A rubber pad is arranged in the gap between the integrated cabinet 1 and the distribution box 2, which can not only provide insulation but also seal the small gap between the integrated cabinet and the distribution cabinet.
[0045] Design of anti-leakage connection part: the distribution box 2 is fixed to the side of the integrated cabinet 1 by bolts, the two cabinets are arranged closely, and rubber pads are set to isolate the contact between the cabinet walls; the nut is in contact with the outer wall of the integrated cabinet 1, and a rubber gasket is set on one side of the nut; the nut will contact the wall of the distribution box 2, and a rubber gasket is set on one side of the nut; the bolt and screw rod pass through the two parts, and will also contact the cabinet wall at the perforation to form a passage, so a rubber isolation ring is set at the opening of the cabinet wall; the exposed nuts and screw rods are covered with fireproof putty to avoid leakage due to misconnection of the lines in the distribution cabinet.
[0046] In a specific embodiment, the fixing bolt 232 includes: a rubber isolating ring 31, a rubber washer 32, a screw rod 33, and a nut 34; one end of the screw rod 33 is fixed to the inner wall of the integrated cabinet 1, and the other end extends into the side wall of the distribution box 2 and is fixed by the nut 34; the rubber isolating ring 31 is sleeved on the screw rod 33 and accommodated in the mounting hole, and the rubber washer 32 is arranged in pairs at both ends of the rubber isolating ring 31, specifically, the rubber washer 32 is sandwiched between the rubber isolating ring 31 and the fixed end of the screw rod 33, and the rubber washer 32 is sandwiched between the nut 34 and the rubber isolating ring 31. According to this arrangement, the sealing performance at the mounting hole can be improved.
[0047] In a specific embodiment, a heat-insulating layer 11 is provided on the outer wall of the integrated cabinet 1 to achieve heat preservation of the operating environment of the components in the integrated cabinet 1 and reduce the energy consumption of air conditioning.
[0048] In a specific embodiment, a corrugated steel plate 21 is provided on the outer wall of the integrated cabinet 1 directly opposite to the lower part of the distribution box 2 to improve the stress reliability of this area. The body of the distribution box 2 is fitted to the side of the integrated cabinet 1 to form a whole, and the top of the body of the distribution box 2 is lower than the top of the cabinet. The outer edge of the top of the integrated cabinet 1 is hooked to the outside and downward to fit the top of the distribution box 2 as much as possible to prevent rainwater from flowing back and entering the gap between the lateral fitting surfaces of the integrated cabinet 1 and the distribution box 2 to cause rust. The top of the corrugated steel plate is fully welded to the bottom surface of the distribution box 2. The structure of the corrugated steel plate is a compression-resistant section, which provides support for the distribution box 2. The part where the corrugated steel plate fits the side of the integrated cabinet 1 is spot welded. The side of the integrated cabinet 1 is close to the body of the distribution box 2, and the corrugated steel plate is used to make the distribution box 2 and the integrated cabinet 1 more firmly fixed. At the same time, the corrugated steel plate also strengthens the strength of the cabinet wall to prevent the deformation of the cabinet wall of the integrated cabinet 1 below the distribution box 2 due to gravity.
[0049] In a specific embodiment, the type of circuit contained in the distribution box 2 can be selected according to needs. For example, the electrical appliances arranged therein include: an AC input port 211, an oil generator input port 212, a surge protector 213, a switching power supply 214, a ground interface row 215, a neutral interface row 216, an inlet pipe 217, and an output circuit breaker 22; the AC input port 211 is used to be electrically connected to the AC cable entering through the inlet pipe 217 arranged at the bottom of the distribution box 2; the oil generator input port 212 is arranged on the other side for being electrically connected to the zero-time power supply oil generator according to the power supply needs. The AC input port 211 and the oil engine input port 212 are electrically connected to the surge protector 213 respectively; a switching power supply 214 is arranged on the other side of the surge protector 213, and the switching power supply 214 is electrically connected to the AC input port 211 and the oil engine input port 212 respectively; an output circuit breaker 22 is arranged below the surge protector 213 and the switching power supply 214, and the output circuit breaker 22 is electrically connected to the surge protector 213 and the switching power supply 214 respectively.
[0050] The ground wire interface row 215 and the neutral wire interface row 216 are arranged at intervals at the lower part of the distribution box 2. The ground wire interface row 215 is electrically connected to the output circuit breaker 22 below the surge protector 213 and the input AC cable; the neutral wire interface row 216 is used to achieve the grounding effect of each internal device that needs to be grounded.
[0051] In a specific embodiment, the electrical components include: an electric meter, a circuit breaker, an output circuit breaker, and a lightning arrester; the circuit breaker and the electric meter are spaced apart at the upper part of the distribution box 2; multiple output circuit breakers are spaced apart at the middle part of the distribution box 2; and the lightning arrester is disposed at the lower part of the distribution box 2.
[0052] In a specific embodiment, 1. The AC power distribution panel is configured as follows: capacity 380V / 100A, input circuit breaker configuration is 100A / 4P×1 (mains) + 63A / 4P×1 (diesel engine), output circuit breaker 22 is configured as 63A / 3P×2, 25A / 3P×3, 16A / 1P×3, 10A / 1P×3, 10A five-hole socket 1 set. Figure 3 .
[0053] In a specific embodiment, after the external mains power lead-in line is buried under the AC distribution box 2, it enters through the reserved line inlet issued by the AC distribution box 2. The cable introduced upward needs to be protected by a metal sheath, and then the AC power line is connected to the power input terminal of the AC distribution box 2 according to the corresponding phase sequence to ensure a firm connection to avoid looseness or short circuit.
[0054] In a specific embodiment, a new circular hole with a diameter of 70 mm is opened on the right side of the bottom of the distribution box 2. The center of the circular hole is 155 mm from the bottom of the AC distribution box 2 and 85 mm from the right side for passing the AC cable.
[0055] In a specific embodiment, the integrated cabinet 1 is made of metal material, and communication equipment, transmission equipment, power supply equipment, monitoring equipment, batteries and other supporting equipment can be installed inside it, which can provide reliable mechanical and environmental protection for the normal operation of the internal equipment. The cabinet is made of PU material, with an inner size of 800×800×1800, and equipped with a 1500W AC compressor air conditioner.
[0056] In a specific embodiment, the AC distribution box 2 is connected to the opening of the cabinet mating surface, and the AC cable entering the cabinet is tied along the gantry and connected to the switch power supply.
[0057] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An AC / DC leakage-proof outdoor integrated cabinet, characterized in that: include: Integrated cabinet, distribution box, air conditioner outdoor unit; a first through hole is provided on one side wall of the integrated cabinet, and the distribution box cover is arranged on the first through hole; a second through hole is provided on the other side wall of the integrated cabinet, and the air conditioner outdoor unit cover is arranged on the second through hole; Rubber pads are placed on the joint surfaces of integrated cabinets and distribution boxes; rubber thickened seals are filled around the rubber pads; asphalt encapsulation is placed outside the rubber thickened seals; A water guiding slope is arranged on the top edge of the integrated cabinet facing the distribution box; the lower end of the water guiding slope is spaced apart from the inclined top of the distribution box; A water-guiding slope is arranged around the sloping top of the distribution box.
2. The AC / DC leakage-proof outdoor integrated cabinet according to claim 1, characterized in that: include: Insulation layer; A thermal insulation layer is provided on the inner wall of the integrated cabinet.
3. The AC / DC leakage-proof outdoor integrated cabinet according to claim 1, characterized in that: A water guiding edge is arranged at the lower part of the water guiding slope arranged on the top periphery of the integrated cabinet; the water guiding edge is arranged vertically to the ground.
4. The AC / DC leakage-proof outdoor integrated cabinet according to claim 1, characterized in that: The distribution box and the integrated cabinet are connected and disassembled by fixing bolts; the fixing bolts include: rubber isolating rings, rubber washers, and screws; both ends of the screws are respectively inserted into the integrated cabinet and the distribution box and connected with the integrated cabinet and the distribution box; rubber washers are sleeved on the screws; rubber isolating rings are respectively arranged on the outer sides of both ends of the rubber washers, and are respectively accommodated in the integrated cabinet and the distribution box.
5. The AC / DC leakage-proof outdoor integrated cabinet according to claim 1, characterized in that: include: Corrugated steel sheet; The corrugated steel plate is arranged on one side of the integrated cabinet; The distribution box is arranged above the corrugated steel plate and is fully welded to the corrugated steel plate.
6. The AC / DC leakage-proof outdoor integrated cabinet according to claim 1, characterized in that: The distribution box comprises: an inlet pipe; the inlet pipe is arranged on the bottom surface of the distribution box; and the AC cable is accommodated and arranged in the inlet pipe.
7. The AC / DC leakage-proof outdoor integrated cabinet according to claim 1, characterized in that: The distribution box accommodates and sets electrical components; the electrical components include: AC input port, oil engine input port, surge protector, switching power supply, ground interface row, and neutral interface row; the AC input port and the oil engine input port are spaced apart at the upper part of the distribution box; the surge protector and the switching power supply are spaced apart at the middle part of the distribution box; the ground interface row and the neutral interface row are spaced apart at the lower part of the distribution box.
8. The AC / DC leakage-proof outdoor integrated cabinet according to claim 1, characterized in that: The electrical components include: a plurality of output circuit breakers; the output circuit breakers are respectively arranged under the surge protector and the switching power supply.
Citation Information
Patent Citations
Lateral wall inlays dress distribution box structure
CN206148806U