Automatic linear taping machine for rotor copper bar
By designing an automatic linear belt wrapper, the automatic loading and automatic bandaging functions are achieved, the problem of inefficiency in the existing technology is solved, the stability and quality of bandaging are improved, and the risk of damage is reduced.
Patent Information
- Application Number
- CN202420830863.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing automatic linear belt wrapper is inefficient, and workers need to manually load and operate, which increases labor intensity and inefficiency.
A rotor copper row automatic linear belt wrapper is designed, which adopts automatic loading and automatic bandaging functions. The workpiece feed transportation and clamping flip function is realized through the front-end workpiece obliquely discharged and placing platform and the pre-stage workpiece feeding platform. The three packing heads are used for automatic bandaging.
It improves the efficiency of the belt, reduces the risk of damage caused by unstable packaging during the transportation of items, and ensures the stability and quality of the bandage.
Smart Images

Figure CN222602231U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a tape wrapping device, in particular to an automatic linear tape wrapping machine for rotor copper bars. Background Art
[0002] The automatic linear tape wrapping machine is a special equipment for wrapping the motor wire rod with insulation tape. Its working principle is to make the rotating insulation tape move along a straight path through the driving mechanism, and tightly bind the insulation tape on the surface of the wire rod. The rotor copper bar automatic linear tape wrapping machine is widely used in various similar industries, which can greatly improve the efficiency of wrapping and bundling operations.
[0003] There are many types of tape wrapping machines on the market, most of which are manually loaded and directly hand-held, which increases the labor intensity of workers and is inefficient. In summary, the utility model designs an automatic linear tape wrapping machine for rotor copper bars with a high degree of automation. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide an automatic linear tape wrapping machine for rotor copper bars that can automatically load and automatically wrap various insulating tapes. The machine has reasonable structural design, strong practicality, high degree of automation, good use effect, and greatly improves the efficiency of tape wrapping.
[0005] In order to achieve the above-mentioned purpose, the utility model is realized through the following technical scheme: an automatic linear taping machine for rotor copper bars, including a front-end workpiece placing platform, an early workpiece feeding platform, three taping machine bodies and a product output platform. The early workpiece feeding platform is arranged obliquely below the front-end workpiece placing platform, and the three taping machine bodies and the product output platform are arranged in sequence on the right end of the early workpiece feeding platform.
[0006] Preferably, the front-end workpiece placing platform includes a workpiece placing platform, a workpiece clamping cylinder structure, and a workpiece control limit cylinder structure. The early workpiece feeding platform includes a platform flipping structure and a feed roller structure. The workpiece placing platform is tilted. A workpiece clamping cylinder structure and a workpiece control limit cylinder structure are arranged at the lower end of the workpiece placing platform. The workpiece clamping cylinder structure and the outer side of the feed roller structure are connected to multiple platform flipping structures.
[0007] Preferably, the three taping machine bodies include a profile structure frame, a roller clamping and servo synchronous belt synchronous wheel feeding mechanism, a taping head, a clamping roller structure and a feeding servo structure and a hand-cranked adjustment structure, a constant tension taping disk and an automatic tape break detection structure and a protective cover shell. Three taping heads are arranged in the middle of the profile structure frame, a hand-cranked adjustment structure is arranged at the bottom of the taping head, roller clamping and servo synchronous belt synchronous wheel feeding mechanism are arranged on both sides of the profile structure frame, a constant tension taping disk and an automatic tape break detection structure are arranged on the side of the taping head, and a protective cover shell is arranged on the outside of the taping head.
[0008] Preferably, the taping head comprises a main body, a constant tension taping disk, an automatic tape break detector and a cylinder roller clamping and limiting structure. Two constant tension taping disks and an automatic tape break detector are provided on the main body, and a cylinder roller clamping and limiting structure is provided on the side of the constant tension taping disk.
[0009] Preferably, the roller clamping and servo synchronous belt synchronous wheel feeding mechanism includes a clamping cylinder, a servo motor and a synchronous belt synchronous wheel structure, the synchronous belt synchronous wheel structure is connected to the servo motor, and a clamping cylinder is arranged above the synchronous belt synchronous wheel structure.
[0010] Beneficial effects of the utility model: The utility model has a reasonable structural design. The feeding, transportation and clamping and flipping functions of the workpieces are realized through the front-end oblique material placement platform and the front-end workpiece feeding platform. The three wrapping heads can ensure the wrapping of various insulating tapes with different functions, while ensuring that the overlapping rate and elasticity are within the tolerance range, thereby improving the stability of the wrapping. In this way, the risk of damage to the items caused by loose packaging during transportation can be reduced, and the quality of the wrapping tape can be improved. In addition, a hand-cranked adjustment structure is provided for adjusting the position of the wrapping tape to ensure that the wrapping tape is neat, beautiful and of good quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The utility model is described in detail below with reference to the accompanying drawings and specific implementation methods;
[0012] Figure 1 It is a structural schematic diagram of the utility model;
[0013] Figure 2 It is a schematic diagram of the front-end workpiece placement platform and the early workpiece feeding platform of the utility model;
[0014] Figure 3 It is a schematic structural diagram of three taping machine main bodies of the utility model;
[0015] Figure 4 It is a schematic diagram of the tape head portion of the utility model;
[0016] Figure 5 It is a schematic diagram of the roller clamping and servo synchronous belt synchronous wheel feeding mechanism of the utility model. DETAILED DESCRIPTION
[0017] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0018] Reference Figure 1-5 This specific implementation adopts the following technical scheme: an automatic linear taping machine for rotor copper bars, comprising a front-end workpiece placing platform 1, an early workpiece feeding platform 2, three taping machine bodies 3 and a product output platform 4. The early workpiece feeding platform 2 is arranged obliquely below the front-end workpiece placing platform 1, and the three taping machine bodies 3 and the product output platform 4 are arranged in sequence on the right end of the early workpiece feeding platform 2.
[0019] It is worth noting that the front-end workpiece placement platform 1 includes a workpiece placement platform 11, a workpiece clamping cylinder structure 12, and a workpiece control limit cylinder structure 13. The early workpiece feeding platform 2 includes a platform flipping structure 21 and a feeding roller structure 22. The workpiece placement platform 11 is tilted, and the lower end of the workpiece placement platform 11 is provided with a workpiece clamping cylinder structure 12 and a workpiece control limit cylinder structure 13. The workpiece clamping cylinder structure 12 and the outer side of the feed roller structure 22 are connected to multiple platform flipping structures 21.
[0020] It is worth noting that the three taping machine bodies 3 include a profile structure frame 31, a roller clamping and servo synchronous belt synchronous wheel feeding mechanism 32, a taping head 33, a clamping roller structure and a feeding servo structure 34 and a hand-cranked adjustment structure 35, a constant tension taping disk and an automatic tape break detection structure 36 and a protective cover shell 37. Three taping heads 33 are arranged in the middle of the profile structure frame 31, a hand-cranked adjustment structure 35 is arranged at the bottom of the taping head 33, roller clamping and a servo synchronous belt synchronous wheel feeding mechanism 32 are arranged on both sides of the profile structure frame 31, a constant tension taping disk and an automatic tape break detection structure 36 are arranged on the side of the taping head 33, and a protective cover shell 37 is arranged on the outside of the taping head 33.
[0021] It is worth noting that the taping head 33 includes a main body 33-1, a constant tension taping reel 33-2, an automatic tape break detector 33-3 and a cylinder roller clamping and limiting structure 33-4. Two constant tension taping reels 33-2 and an automatic tape break detector 33-3 are arranged on the main body 33-1, and a cylinder roller clamping and limiting structure 33-4 is arranged on the side of the constant tension taping reel 33-2.
[0022] In addition, the roller clamping and servo synchronous belt synchronous wheel feeding mechanism 32 includes a clamping cylinder 32-1, a servo motor 32-2 and a synchronous belt synchronous wheel structure 32-3, the synchronous belt synchronous wheel structure 32-3 is connected to the servo motor 32-2, and the clamping cylinder 32-1 is arranged above the synchronous belt synchronous wheel structure 32-3.
[0023] The working principle of this specific implementation method is as follows: first, the workpiece is placed obliquely on the front workpiece placing platform, and the workpiece clamping cylinder structure 12 and the workpiece control limit cylinder structure 13 are used to limit and clamp the workpiece. After the current workpiece leaves, the limit and clamping actions are released to allow the workpiece to enter the early workpiece feeding platform 2, and the workpiece is conveyed to the next workstation through the early workpiece feeding platform 2 for taping processing. The power is only the front platform when taping backwards, and different insulating tapes are automatically taped one by one through three taping heads. The early workpiece feeding platform 2 can also flip the workpiece to the feeding position as needed, so that it enters the three taping machine bodies for taping processing. After the taping processing is completed, it is continued to be transported to the next workstation through the product output platform 4.
[0024] The structural design of this specific implementation is reasonable. The front-end workpiece placement platform and the early workpiece feeding platform realize the feeding, transportation and clamping and flipping functions of the workpiece. The three taping heads can perform various taping operations to improve the quality of taping. In addition, a hand-crank adjustment structure is provided to adjust the position of the taping to ensure smooth taping.
[0025] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. Automatic linear taping machine for rotor copper bars, characterized in that: The invention comprises a front-end workpiece placement platform (1), an early workpiece feeding platform (2), three taping machine main bodies (3) and a product output platform (4); the early workpiece feeding platform (2) is arranged obliquely below the front-end workpiece placement platform (1); and the three taping machine main bodies (3) and the product output platform (4) are arranged in sequence at the right end of the early workpiece feeding platform (2).
2. The rotor copper bar automatic linear taping machine according to claim 1 is characterized in that: The front-end workpiece placement platform (1) comprises a workpiece placement platform (11), a workpiece clamping cylinder structure (12), and a workpiece control limit cylinder structure (13); the front-end workpiece feeding platform (2) comprises a platform flipping structure (21) and a feeding roller structure (22); the workpiece placement platform (11) is arranged at an angle; a workpiece clamping cylinder structure (12) and a workpiece control limit cylinder structure (13) are arranged at the lower end of the workpiece placement platform (11); the outer sides of the workpiece clamping cylinder structure (12) and the feeding roller structure (22) are connected to a plurality of platform flipping structures (21).
3. The rotor copper bar automatic linear taping machine according to claim 1, characterized in that: The three taping machine bodies (3) comprise a profile structure frame (31), a roller clamping and servo synchronous belt synchronous wheel feeding mechanism (32), a taping head (33), a clamping roller structure and a feeding servo structure (34) and a hand-cranked adjustment structure (35), a constant tension taping disk and an automatic tape break detection structure (36) and a protective cover shell (37). The three taping heads (33) are arranged in the middle of the profile structure frame (31), the hand-cranked adjustment structure (35) is arranged at the bottom of the taping heads (33), the roller clamping and servo synchronous belt synchronous wheel feeding mechanism (32) are arranged on both sides of the profile structure frame (31), the constant tension taping disk and an automatic tape break detection structure (36) are arranged on the side of the taping head (33), and the protective cover shell (37) is arranged outside the taping head (33).
4. The rotor copper bar automatic linear taping machine according to claim 3, characterized in that: The taping head (33) comprises a main body (33-1), a constant tension taping reel (33-2), an automatic tape break detector (33-3) and a cylinder roller clamping and limiting structure (33-4); two constant tension taping reels (33-2) and an automatic tape break detector (33-3) are arranged on the main body (33-1); and a cylinder roller clamping and limiting structure (33-4) is arranged on the side of the constant tension taping reel (33-2).
5. The rotor copper bar automatic linear taping machine according to claim 3, characterized in that: The roller clamping and servo synchronous belt synchronous wheel feeding mechanism (32) comprises a clamping cylinder (32-1), a servo motor (32-2) and a synchronous belt synchronous wheel structure (32-3); the synchronous belt synchronous wheel structure (32-3) is connected to the servo motor (32-2), and a clamping cylinder (32-1) is arranged above the synchronous belt synchronous wheel structure (32-3).