Cleaning and soaking device for prefabricated vegetable production

By designing a pre-made vegetable production cleaning and soaking device, and using a transmission mechanism and vibration unit to automatically clean and squeeze water, the problem of high labor intensity of manual operation is solved and the work efficiency is improved.

CN222603683UActive Publication Date: 2025-03-14SHANDONG JIAGE FOOD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421382582.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-14
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the preparation of pre-made vegetables, manual operation is labor-intensive, and the dried vegetables need to be manually soaked and washed and squeezed out excess water, which is inefficient.

Method used

A pre-made vegetable production cleaning and soaking device is designed, including a cleaning box, a cylinder, a filter mesh, a water squeeze roller and a transmission mechanism. The transmission mechanism drives the water-squeezing roller to rotate through the gears and the transmission rod to extrude excess moisture; at the same time, the vibration unit provides vibrating power through the movable rod and spring to help the material to be discharged.

Benefits of technology

Through the automated cleaning and water squeezing process, manual operation steps are reduced, work efficiency is improved, and labor intensity is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning and soaking device for prefabricated vegetable production, which relates to the technical field of prefabricated vegetable preparation and comprises a cleaning box, a discharge port for discharging is arranged at the end of one side of the cleaning box, an air cylinder is mounted above the cleaning box through a mounting frame, and the output end of the air cylinder is connected with a mounting plate. A filter screen for lifting materials is connected to the bottom end of the mounting plate, a water squeezing roller for squeezing water out of the materials is arranged on the inner side of the discharging opening, and the transmission mechanism is arranged on the mounting plate and the discharging opening. Through the arrangement of the transmission mechanism, after cleaned materials are lifted upwards and removed out of cleaning water, the filter screen synchronously drives the rack to move in the lifting process, and the rack is synchronously subjected to intermittent vibration force from the movable rod; and in the discharging process, the two wringing rollers are synchronously driven to convey the materials and extrude excessive water at the same time, manual operation steps are reduced, and the working efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pre-prepared food preparation, in particular to a pre-prepared food production, cleaning and soaking device. Background Art

[0002] Pre-prepared meals are made using modern standardized assembly line operations. The raw materials are processed hygienically and scientifically, and the processed dishes are packaged. When they are needed, they can be eaten directly after a simple heating step.

[0003] In the prior art, when preparing pre-prepared dishes, dried vegetables need to be used. When using the dried vegetables, they need to be soaked and washed before they can be used. After that, the washed and soaked dried vegetables are taken out, and the excess water is squeezed out manually to ensure the taste. The manual operation has high labor intensity. Therefore, the utility model proposes a pre-prepared dish production cleaning and soaking device. Utility Model Content

[0004] The purpose of the utility model is to provide a cleaning and soaking device for producing pre-prepared dishes in order to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pre-prepared food production cleaning and soaking device, comprising a discharge port for discharging materials provided at one end of a cleaning box, a cylinder installed through a mounting frame provided above the cleaning box, a mounting plate connected to the output end of the cylinder, a filter screen for lifting materials connected to the bottom end of the mounting plate, a water squeezing roller for squeezing water out of the materials provided on the inner side of the discharge port, and a transmission mechanism provided on the mounting plate and the discharge port;

[0006] The transmission mechanism includes a water squeezing unit and a vibration unit;

[0007] The water squeezing unit is used to discharge excess water from the material;

[0008] The vibration unit is used to provide vibration force for material feeding.

[0009] As a further solution of the utility model: the water squeezing unit includes a rack, a first gear, a transmission rod, a second gear, and a third gear;

[0010] The rack is fixed to the outer wall of the mounting plate and extends to the outside of the cleaning box, and the rack is used to drive the rotation;

[0011] The first gear is rotatably connected to the outer wall of the cleaning box, and the first gear is used to drive the end of the transmission rod to rotate circumferentially;

[0012] The transmission rod is eccentrically rotatably connected to the outer walls of the first gear and the second gear, and the transmission rod is used to synchronously drive the second gear to rotate;

[0013] The second gear is rotatably connected to the outer wall of the cleaning box and fixedly connected to the end of a squeezing roller, and the second gear is used to drive the third gear to rotate;

[0014] The third gear is rotatably connected to the outer wall of the cleaning box and fixedly connected to a water squeezing roller. The third gear is used to drive the water squeezing roller to rotate.

[0015] As a further solution of the utility model: the vibration unit includes a docking groove, a positioning rod, a movable rod, and a spring;

[0016] The docking groove is arranged on the outer wall of one side of the rack close to the cleaning box, and the docking groove is used to give thrust to the movable rod;

[0017] The positioning rod is axially slidably installed in the inner cavity of the cleaning box, and the positioning rod is used to drive the movable rod to move synchronously;

[0018] The movable rod is fixed to the end of the positioning rod and extends to the inner cavity of the docking groove, and the movable rod is used for intermittent movement to give the rack a vibration force;

[0019] The two ends of the spring are respectively clamped on the inner wall of the cleaning box and the end of the movable rod, and the spring is used to always give the movable rod an elastic force in one direction.

[0020] As a further solution of the utility model: the end of the movable rod is in an inclined state, and the inner cavity of the cleaning box is formed with a sliding groove for axial movement of the positioning rod.

[0021] As a further solution of the utility model: there are multiple docking grooves, and the multiple docking grooves are evenly distributed on the outer wall of one side of the rack.

[0022] As a further solution of the utility model: the number of the squeezing rollers is two, the two squeezing rollers are symmetrically distributed up and down and are fixedly connected to the ends of the second gear and the third gear respectively.

[0023] As a further solution of the utility model: the outer wall of the filter screen is tilted as a whole, and the maximum moving distance of the filter screen is greater than the connection height between the discharge port and the cleaning box.

[0024] Compared with the prior art, the beneficial effects of the utility model are:

[0025] By setting up a transmission mechanism, after the cleaned material is lifted upward to remove the cleaning water, the filter screen will synchronously drive the rack to move during the lifting process, and the rack will be simultaneously subjected to intermittent vibration force from the movable rod, which is convenient for material unloading and synchronously drives two water squeezing rollers to convey the material and squeeze out excess water during the unloading process, thereby reducing manual operation steps and further improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the utility model;

[0027] Figure 2 It is a structural schematic diagram of the transmission mechanism of the utility model;

[0028] Figure 3 It is a schematic diagram of the installation structure of the movable rod of the utility model.

[0029] In the figure: 1. cleaning box; 2. discharge port; 3. cylinder; 4. mounting plate; 5. filter screen; 6. water squeezing roller; 7. transmission mechanism; 701. rack; 702. first gear; 703. transmission rod; 704. second gear; 705. third gear; 706. docking groove; 707. positioning rod; 708. movable rod; 709. spring. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] See also Figure 1-Figure 3 In the embodiment of the utility model, a pre-prepared food production cleaning and soaking device comprises a cleaning box 1 with a discharge port 2 for discharging materials arranged at one end thereof, a cylinder 3 is arranged above the cleaning box 1 through a mounting frame, a mounting plate 4 is connected to the output end of the cylinder 3, a filter screen 5 for lifting materials is connected to the bottom end of the mounting plate 4, a water squeezing roller 6 for squeezing water out of the materials is arranged inside the discharge port 2, and a transmission mechanism 7 is arranged on the mounting plate 4 and the discharge port 2;

[0032] The transmission mechanism 7 includes a water squeezing unit and a vibration unit;

[0033] The water squeezing unit is used to discharge excess water from the material;

[0034] The vibration unit is used to provide vibration force for material feeding;

[0035] The water squeezing unit includes a rack 701, a first gear 702, a transmission rod 703, a second gear 704, and a third gear 705;

[0036] The rack 701 is fixed to the outer wall of the mounting plate 4 and extends to the outside of the cleaning box 1. The rack 701 is used to drive 402 to rotate;

[0037] The first gear 702 is rotatably connected to the outer wall of the cleaning box 1, and the first gear 702 is used to drive the end of the transmission rod 703 to rotate circumferentially;

[0038] The transmission rod 703 is eccentrically connected to the outer wall of the first gear 702 and the second gear 704, and the transmission rod 703 is used to synchronously drive the second gear 704 to rotate;

[0039] The second gear 704 is rotatably connected to the outer wall of the cleaning box 1 and is fixedly connected to the end of a squeezing roller 6. The second gear 704 is used to drive the third gear 705 to rotate;

[0040] The third gear 705 is rotatably connected to the outer wall of the cleaning box 1 and fixedly connected to a squeezing roller 6 . The third gear 705 is used to drive the squeezing roller 6 to rotate.

[0041] The vibration unit includes a docking slot 706, a positioning rod 707, a movable rod 708, and a spring 709;

[0042] The docking groove 706 is provided on the outer wall of one side of the rack 701 close to the cleaning box 1, and the docking groove 706 is used to give thrust to the movable rod 708;

[0043] The positioning rod 707 is axially slidably installed in the inner cavity of the cleaning box 1, and the positioning rod 707 is used to drive the movable rod 708 to move synchronously;

[0044] The movable rod 708 is fixed to the end of the positioning rod 707 and extends to the inner cavity of the docking groove 706. The movable rod 708 is used for intermittent movement to give vibration force to the rack 701;

[0045] The two ends of the spring 709 are respectively clamped on the inner wall of the cleaning box 1 and the end of the movable rod 708, and the spring 709 is used to always give the movable rod 708 an elastic force in one direction;

[0046] The outer wall of the filter screen 5 is in an inclined state as a whole, and the maximum moving distance of the filter screen 5 is greater than the connection height between the discharge port 2 and the cleaning box 1 .

[0047] In this embodiment: when using this device, when it is necessary to take out the cleaned materials, by driving the cylinder 3, the cylinder 3 will synchronously drive the mounting plate 4 to move upward, so that the materials located inside the cleaning box 1 are moved out of the cleaning box 1 under the action of the moving mounting plate 4 and the filter screen 5. During the movement, the mounting plate 4 synchronously drives the rack 701 fixed on the outer wall to move upward, and the upwardly moving rack 701 synchronously drives the docking groove 706 opened on the outer wall to move, and the docking groove 706 will give an extrusion thrust to the inclined end of the movable rod 708, thereby driving the movable rod 708 and the positioning rod 707 to move and giving an extrusion force to the spring 709 until the movable rod 708 is aligned with the other docking groove 706, and the movable rod 708 will pop out under the elastic force of the spring 709, so that the movable rod 708 gives a vibration force to the rack 701, and the vibration force is transmitted to the mounting plate 4 and the filter screen 5, so that the materials on the filter screen 5 Under the influence of vibration force, the filter screen 5 moves toward the lower part until the filter screen 5 contacts the end of the discharge port 2, so that the material slides obliquely toward the discharge port 2 and contacts the outer wall of the squeezing roller 6. The moving rack 701 will give the first gear 702 a rotational thrust, so that the first gear 702 rotates counterclockwise. The counterclockwise rotating first gear 702 will synchronously drive one end of the transmission rod 703 eccentrically connected to the outer wall to rotate circumferentially. The circumferentially rotating transmission rod 703 will synchronously drive the other end to rotate circumferentially to drive the second gear 704 to rotate. The third gear 705 meshing with the second gear 704 will also rotate synchronously, so that the second gear 704 rotates counterclockwise and the third gear 705 rotates clockwise. The rotating third gear 705 and the second gear 704 synchronously drive the two squeezing rollers 6 to rotate, squeeze out excess water from the material and transport the material, thereby reducing the steps of manual operation and further improving work efficiency.

[0048] Please refer to Figure 1-Figure 3 The end of the movable rod 708 is in an inclined state, and the inner cavity of the cleaning box 1 is formed with a slide groove for axial movement of the positioning rod 707. There are multiple docking grooves 706, and the multiple docking grooves 706 are evenly distributed on the outer wall of one side of the rack 701. There are two water squeezing rollers 6, which are symmetrically distributed up and down and are fixedly connected to the ends of the second gear 704 and the third gear 705 respectively.

[0049] In this embodiment: through this structure, under the action of multiple docking grooves 706, the movable rod 708 can be intermittently given an extrusion force, so that the movable rod 708 intermittently contacts the docking groove 706 under the action of the spring 709, thereby giving the rack 701 a vibration force, providing power for the material to move downward.

[0050] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pre-prepared food production cleaning and soaking device, comprising a cleaning box (1) having a discharge port (2) disposed at one end thereof for discharging materials, a cylinder (3) mounted on a mounting frame disposed above the cleaning box (1), a mounting plate (4) connected to the output end of the cylinder (3), a filter screen (5) for lifting materials connected to the bottom end of the mounting plate (4), a squeezing roller (6) for squeezing water out of materials disposed on the inner side of the discharge port (2), characterized in that: A transmission mechanism (7) arranged on the mounting plate (4) and the discharge port (2); The transmission mechanism (7) comprises a water squeezing unit and a vibration unit; The water squeezing unit is used to discharge excess water from the material; The vibration unit is used to provide vibration force for material feeding.

2. The pre-prepared food production cleaning and soaking device according to claim 1, characterized in that: The water squeezing unit comprises a rack (701), a first gear (702), a transmission rod (703), a second gear (704), and a third gear (705); The rack (701) is fixed to the outer wall of the mounting plate (4) and extends to the outside of the cleaning box (1), and the rack (701) is used to drive (402) to rotate; The first gear (702) is rotatably connected to the outer wall of the cleaning box (1), and the first gear (702) is used to drive the end of the transmission rod (703) to rotate in a circumferential direction; The transmission rod (703) is eccentrically rotatably connected to the outer walls of the first gear (702) and the second gear (704), and the transmission rod (703) is used to synchronously drive the second gear (704) to rotate; The second gear (704) is rotatably connected to the outer wall of the cleaning box (1) and is fixedly connected to the end of a squeezing roller (6), and the second gear (704) is used to drive the third gear (705) to rotate; The third gear (705) is rotatably connected to the outer wall of the cleaning box (1) and is fixedly connected to a squeezing roller (6). The third gear (705) is used to drive the squeezing roller (6) to rotate.

3. The pre-prepared food production cleaning and soaking device according to claim 2, characterized in that: The vibration unit comprises a docking groove (706), a positioning rod (707), a movable rod (708), and a spring (709); The docking groove (706) is provided on the outer wall of one side of the rack (701) close to the cleaning box (1), and the docking groove (706) is used to give thrust to the movable rod (708); The positioning rod (707) is axially slidably installed in the inner cavity of the cleaning box (1), and the positioning rod (707) is used to drive the movable rod (708) to move synchronously; The movable rod (708) is fixed to the end of the positioning rod (707) and extends to the inner cavity of the docking groove (706), and the movable rod (708) is used for intermittent movement to give vibration force to the rack (701); The two ends of the spring (709) are respectively clamped on the inner wall of the cleaning box (1) and the end of the movable rod (708), and the spring (709) is used to always give the movable rod (708) an elastic force in one direction.

4. The pre-prepared food production cleaning and soaking device according to claim 3, characterized in that: The end of the movable rod (708) is in an inclined state, and the inner cavity of the cleaning box (1) is formed with a sliding groove for the axial movement of the positioning rod (707).

5. The pre-prepared food production cleaning and soaking device according to claim 3, characterized in that: There are a plurality of docking grooves (706), and the plurality of docking grooves (706) are evenly distributed on an outer wall of one side of the rack (701).

6. The pre-prepared food production cleaning and soaking device according to claim 2, characterized in that: The number of the squeezing rollers (6) is two, and the two squeezing rollers (6) are symmetrically distributed up and down and are fixedly connected to the ends of the second gear (704) and the third gear (705) respectively.

7. The pre-prepared food production cleaning and soaking device according to claim 1, characterized in that: The outer wall of the filter screen (5) is in an inclined state as a whole, and the maximum moving distance of the filter screen (5) is greater than the connection height between the discharge port (2) and the cleaning box (1).