Adjusting mechanism for water spraying device of cylinder mixer

By designing an adjustment mechanism for the water spraying device of the cylindrical mixer, the height of the water spraying device is adjusted by using the tension of the wire rope, the problem of adjusting the height of the spraying head distance is solved, and the stability and service life of the water spraying device are improved.

CN222606228UActive Publication Date: 2025-03-14CITIC HEAVY INDUSTRIES CO LTD
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Patent Information

Application Number
CN202421215507.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-03-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

During the installation process of the water spraying device of the cylinder mixer, the height of the nozzle distance from the mixture needs to be adjusted, otherwise it may cause problems such as splashing materials and blocking of the nozzle.

Method used

An adjustment mechanism for the water spraying device of a cylindrical mixer is designed to adjust the height of the water spraying device by controlling the tension of the wire rope. Using a combined structure of the winding part and the hooking part, combined with the worm reducer and the handwheel, convenient height adjustment is achieved.

Benefits of technology

It realizes flexible adjustment of the height of the water spray device, avoids material splashing and nozzle clogging, and ensures the stability and service life of the water spray device.

✦ Generated by Eureka AI based on patent content.

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Abstract

An adjusting mechanism for a water spraying device of a cylinder mixer comprises a bracket seat and a support which are arranged on two sides of the cylinder mixer, and a steel wire rope between the bracket seat and the support, the steel wire rope comprises a winding part and a transverse hanging part, and the free end of the hanging part transversely penetrates through an inner cavity of the cylinder mixer and is fixedly connected with the support; the support base is provided with a rope winding mechanism used for winding of the winding part, and the rope winding mechanism adjusts the tightness of the hooking part during winding. A plurality of connecting plates are arranged on the hanging part, the lower ends of the connecting plates are connected with a water spraying device, and the water spraying device ascends or descends in the inner cavity of the cylinder mixer along with the adjustment of the tightness of the hanging part. According to the mechanism, the height of the water spraying device is adjusted by controlling the tension degree of the steel wire rope, materials are prevented from being splashed and making contact with the water spraying device, control is convenient, the mechanism is suitable for a large-span cylinder mixer, meanwhile, the mechanism has multiple connecting points with the water spraying device, the water spraying device is evenly stressed, and use is more stable.
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Description

Technical Field

[0001] The utility model relates to the technical field of drum mixers, in particular to an adjustment mechanism for a water spraying device of a drum mixer. Background Art

[0002] The drum mixer is one of the main equipment in the sintering project. Its function is to moisten and mix the prepared sintering mixture so that the water, materials and ingredients in the mixture are evenly mixed. Usually, a certain amount of water needs to be sprayed during the production process of the drum mixer to make the materials mix evenly to form a particle size that meets the process requirements. A water spray device needs to be installed inside the drum mixer.

[0003] During the installation of large-scale drum mixer equipment, the height of the water spray device nozzle from the mixed material inside the drum mixer cylinder needs to be adjusted to a suitable position. If it is too low, the drum mixer material is easy to splash onto the water spray device nozzle, causing the water spray device to stick to the material and may also cause blockage. Therefore, it is necessary to design an adjustment mechanism for the drum mixer water spray device. Utility Model Content

[0004] The purpose of the utility model is to provide an adjustment mechanism for a water spraying device of a drum mixer. The height of the water spraying device is adjusted by controlling the tension of a steel wire rope. The adjustment mechanism is easy to control and is suitable for use in drum mixers with large spans. At the same time, the adjustment mechanism has multiple connection points with the water spraying device, so that the water spraying device is evenly stressed and is more stable to use.

[0005] The technical solution adopted by the utility model is: an adjustment mechanism for a water spraying device of a drum mixer, comprising a bracket seat and a support seat arranged on both sides of the drum mixer, and a steel wire rope between the bracket seat and the support seat;

[0006] The steel wire rope comprises a winding portion and a transverse hanging portion, wherein the free end of the hanging portion transversely passes through the inner cavity of the drum mixer and is fixedly connected to the support;

[0007] The bracket seat is provided with a rope winding mechanism for winding the winding part, and the rope winding mechanism adjusts the tightness of the hanging part during winding;

[0008] A plurality of connecting plates are arranged on the hanging part, and a water spraying device is connected to the lower end of the connecting plate. The water spraying device rises or falls in the inner cavity of the drum mixer as the tightness of the hanging part is adjusted.

[0009] As a preferred solution, the free end of the hanging portion is bent and fixed by the rope clamp to form a loop.

[0010] As a preferred solution, the support is rotatably connected to a pin shaft, and the pin shaft passes through a ring sleeve at the free end of the hanging part.

[0011] As a preferred solution, the rope winding mechanism includes a drum, a worm reducer and a hand wheel;

[0012] The reel is rotatably arranged on the bracket seat, the housing of the worm reducer is fixed on the bracket seat, the input shaft of the worm reducer is fixedly connected to the hand wheel, and the output shaft of the worm reducer is fixedly connected to the reel through a coupling.

[0013] As a preferred solution, the reel comprises a cylinder for winding the winding portion and a fixed pressing plate for fixing the free end of the winding portion on the cylinder;

[0014] A reel shaft is fixed at both ends of the cylinder, and a shaft seat for the reel shaft to pass through is arranged on the bracket seat.

[0015] As a preferred solution, a check valve is flexibly connected to the bracket seat, and the check valve is fixedly connected to one end of the reel via a shaft key.

[0016] As a preferred solution, the coupling is a ball coupling.

[0017] As a preferred solution, a vertical slide groove is provided on the support seat for the water spraying device to rise or fall.

[0018] As a preferred solution, rope grooves for arranging the hanging parts are provided on the circumferential surface of the cylinder.

[0019] The beneficial effects of the utility model are:

[0020] Based on the defects of the prior art, an adjustment mechanism for a water spraying device of a drum mixer is provided. Compared with the existing adjustment mechanism:

[0021] 1. The height of the water spray device can be adjusted by controlling the tension of the wire rope. The overall control is convenient and suitable for large-span drum mixers. Only the wire rope and the water spray device are in the drum mixer, and the layout is simple;

[0022] The height of the water spray device can be adjusted adaptively to avoid the material contacting the water spray device and clogging the nozzle, while also matching the height of the drum mixer.

[0023] 2. The wire rope and the water spraying device are connected by multiple connecting plates. The multi-point connection can maintain uniform force even if the span of the water spraying device is large, ensuring that the water spraying device is more stable when lifting.

[0024] 3. The operator turns the hand wheel, the worm reducer slows down, and the drum rotates to adjust the tightness of the wire rope. The control is convenient and the parts are easy to process. The worm reducer also prevents the drum from loosening.

[0025] 4. A check valve is set at the end of the reel to effectively prevent the reel shaft from reversing or sliding. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0027] Figure 1 It is a structural schematic diagram of the utility model in a front view;

[0028] Figure 2 It is a schematic structural diagram of the utility model from the side.

[0029] Figure numerals: 1, bracket seat, 2, support, 3, wire rope, 301, winding part, 302, hanging part, 4, connecting plate, 5, water spraying device, 6, pin shaft, 7, rope clamp, 8, worm reducer, 9, hand wheel, 10, coupling, 11, cylinder, 12, fixed pressure plate, 13, drum shaft, 14, check valve, 15, vertical slide groove. DETAILED DESCRIPTION

[0030] The present invention is described in detail below by way of exemplary embodiments. However, it should be understood that, without further description, elements, structures and features in one embodiment may also be beneficially combined in other embodiments.

[0031] It should be noted that: unless otherwise defined, the technical terms or scientific terms used in this article should be understood by people with ordinary skills in the field to which the utility model belongs. The words "one", "an" or "the" and the like used in the patent application specification and claims of this utility model do not express quantitative restrictions, but indicate the existence of at least one; the "first", "second" and "third" used in this article should not be regarded as restrictions on the order of components, but are only used to distinguish different components; "include" or "comprise" and other similar words indicate that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, but do not exclude other elements or objects with the same function.

[0032] In order to more clearly describe the specific structural composition of the adjustment mechanism for the water spraying device of the drum mixer, Figure 1-2 Describe this embodiment:

[0033] like Figure 1As shown, an adjustment mechanism for a water spraying device of a drum mixer comprises a bracket seat 1 and a support 2 (a stand for connecting the support 2 is arranged on the ground, and the stand is not shown in the figure) arranged on both sides of the drum mixer, and a steel wire rope 3 between the bracket seat 1 and the support 2; the steel wire rope 3 comprises a winding portion 301 and a transverse hanging portion 302, and the free end of the hanging portion 302 transversely passes through the inner cavity of the drum mixer and is fixedly connected to the support 2.

[0034] It is worth noting that the winding portion 301 and the hanging portion 302 merely divide the steel wire rope 3 into two parts according to their functions, and there is no fixed / obvious boundary between the two parts. When the length of the steel wire rope 3 is constant, the length of the winding portion 301 increases, the length of the hanging portion 302 decreases, the hanging portion 302 becomes tense, and the whole tends to be horizontal. On the contrary, when the length of the winding portion 301 decreases, the length of the hanging portion 302 increases, the hanging portion 302 becomes loose, and the whole tends to sag.

[0035] The support seat 1 is provided with a rope winding mechanism for winding the winding part 301, and the rope winding mechanism adjusts the tightness of the hanging part 302 during winding; a plurality of connecting plates 4 are provided on the hanging part 302, and a water spraying device 5 is connected to the lower end of the connecting plate 4, and the water spraying device 5 rises or falls in the inner cavity of the drum mixer as the tightness of the hanging part 302 is adjusted. The water spraying device 5 passes through the drum mixer along with the steel wire rope 3, and a plurality of nozzles are provided on the lower side of the water spraying device 5, and water is sprayed to the material in the drum mixer through the nozzles below after being connected to an external water source.

[0036] The height of the water spray device 5 is adjusted by controlling the tension of the steel wire rope 3, which is easy to control and suitable for use in a large-span drum mixer. Only the steel wire rope 3 and the water spray device 5 are in the drum mixer, and the layout is simple; the height of the water spray device 5 is adaptively adjusted to prevent the mixed material in the drum mixer from splashing and clogging the nozzle, without affecting the water spraying on the mixed material.

[0037] In the above embodiment, the steel wire rope 3 and the water spraying device 5 are connected by a plurality of connecting plates 4. The multi-point connection can maintain uniform force even if the span of the water spraying device 5 is large, thereby ensuring the stability of the water spraying device during lifting and lowering.

[0038] In the above embodiment, the specific method of the support 2 and the wire rope 3 is: the free end of the hanging part 302 is bent and fixed by the rope clamp 7 to form a ring; the support 2 is rotatably connected with the pin shaft 6, and the pin shaft 6 passes through the ring sleeve at the free end of the hanging part 302.

[0039] See also Figure 2 , the rope winding mechanism includes a drum, a worm reducer 8 and a hand wheel 9;

[0040] Specifically, the drum is rotatably arranged on the bracket seat 1, the housing of the worm reducer 8 is fixed on the bracket seat 1, the input shaft of the worm reducer 8 is fixedly connected to the hand wheel 9, and the output shaft of the worm reducer 8 is fixedly connected to the drum through the coupling 10. During use, the operator rotates the hand wheel 9, the worm reducer 8 decelerates, and the drum rotates to adjust the tightness of the wire rope 3, which is convenient to control and the parts are easy to process; the worm reducer 8 also has the function of preventing the drum from loosening.

[0041] The coupling 10 may be a ball coupling.

[0042] The drum structure specifically includes a drum body 11 for winding a winding portion 301 for winding a steel wire rope 3, and a fixing plate 12 for fixing the free end of the winding portion 301 on the drum body 11; a drum shaft 13 is fixed at both ends of the drum body 11, and a shaft seat for the drum shaft 13 to pass through is provided on the bracket seat 1. The drum body 11 and the drum shaft 13 rotate synchronously, and the two can be integrally formed. A rope groove for arranging the hanging portion 302 is provided on the circumferential surface of the drum body 11, and the steel wire rope is in the rope groove when winding to avoid sliding.

[0043] In order to prevent the reel shaft from reversing or sliding, a check valve 14 is flexibly connected to the bracket seat 1, and the check valve 14 is fixedly connected to one end of the reel through a shaft key.

[0044] In order to ensure the stability of the water spray device 5 when it is raised or lowered, a vertical slide groove 15 for the water spray device 5 to rise or fall is provided on the bracket seat 1. The water spray device 5 is raised or lowered along the vertical slide groove 15 to reduce possible swinging.

[0045] Next, an overview of the use of the adjustment mechanism for the water spraying device of the drum mixer is given: the water spraying device 5 passes through the inner cavity of the drum mixer and sprays water on the material inside. When the height of the water spraying device 5 needs to be adjusted, the input shaft of the worm reducer 8 is driven to rotate by the hand wheel 9, and the output shaft of the worm reducer 8 drives the drum to rotate through the coupling 10. The wire rope 3 adjusts the length of the hanging part 302, that is, the tightness of the hanging part 302, during the winding or releasing process. The hanging part 302 is connected to the water spraying device 5 through the connecting plate 4. The water spraying device 5 moves to a suitable height along the vertical slide 15 as the tightness of the hanging part 302 is adjusted, and water is sprayed to the material through the nozzle of the water spraying device 5.

[0046] The parts not described in detail in this embodiment are prior art.

[0047] It should be noted that although the utility model is described through the above embodiments, the utility model can also have other multiple embodiments. Without departing from the spirit and scope of the utility model, it is obvious that those skilled in the art can make various corresponding changes and deformations to the utility model, but these changes and deformations should all fall within the scope of protection of the attached claims of the utility model and their equivalents.

Claims

1. An adjustment mechanism for a water spraying device of a drum mixer, characterized in that: It comprises a support seat (1) and a support seat (2) arranged on both sides of the drum mixer, and a steel wire rope (3) between the support seat (1) and the support seat (2); The steel wire rope (3) comprises a winding portion (301) and a transverse hanging portion (302), wherein the free end of the hanging portion (302) transversely passes through the inner cavity of the cylindrical mixer and is fixedly connected to the support (2); The support seat (1) is provided with a rope winding mechanism for winding the winding portion (301), and the rope winding mechanism adjusts the tightness of the hanging portion (302) during winding; A plurality of connecting plates (4) are provided on the hanging portion (302), and a water spray device (5) is connected to the lower end of the connecting plate (4). The water spray device (5) rises or falls in the inner cavity of the cylindrical mixer as the tightness of the hanging portion (302) is adjusted.

2. The adjustment mechanism for a water spraying device of a drum mixer according to claim 1, characterized in that: The free end of the hanging portion (302) is bent and fixed by a rope clamp (7) to form a loop.

3. The adjustment mechanism for a water spraying device of a drum mixer according to claim 2, characterized in that: The support (2) is rotatably connected to the pin shaft (6), and the pin shaft (6) passes through the ring sleeve at the free end of the hanging part (302).

4. The adjusting mechanism for a water spraying device of a drum mixer according to claim 1, characterized in that: The rope winding mechanism comprises a drum, a worm reducer (8) and a hand wheel (9); The reel is rotatably mounted on the support seat (1), the housing of the worm reducer (8) is fixed on the support seat (1), the input shaft of the worm reducer (8) is fixedly connected to the hand wheel (9), and the output shaft of the worm reducer (8) is fixedly connected to the reel via a coupling (10).

5. The adjustment mechanism for a water spraying device of a drum mixer according to claim 4, characterized in that: The reel comprises a cylinder (11) for winding the winding portion (301) and a fixing pressure plate (12) for fixing the free end of the winding portion (301) on the cylinder (11); A reel shaft (13) is fixed to both ends of the cylinder (11), and a shaft seat for the reel shaft (13) to pass through is provided on the support seat (1).

6. The adjusting mechanism for a water spraying device of a drum mixer according to claim 4, characterized in that: A check valve (14) is flexibly connected to the support seat (1), and the check valve (14) is fixedly connected to one end of the reel via a shaft key.

7. The adjusting mechanism for a water spraying device of a drum mixer according to claim 4, characterized in that: The coupling (10) is a ball coupling.

8. The adjustment mechanism for a water spraying device of a drum mixer according to claim 1, characterized in that: The support seat (1) is provided with a vertical slide groove (15) for the water spraying device (5) to ascend or descend.

9. The adjusting mechanism for a water spraying device of a drum mixer according to claim 5, characterized in that: A rope groove for arranging the hanging parts (302) is provided on the circumferential surface of the cylinder (11).